Tata Steel

Standing derelict on the south bank of the River Thames, Battersea Power Station renowned for its four chimneys and art deco design is undergoing a massive phased transformation in a multi-billion redevelopment programme.A ComFlor® composite floor system throughout was chosen for a number of reasons including its ability to provide a solution that is strong and robust and one that was capable of achieving the load and long span requirements. It has a low floor self-weight, obtains good load optimisation and offers fast build times.Prodeck Fixing installed over 135,000m2 of our ComFlor® floor decks on this project which will support the flooring system for the whole project using a mix of ComFlor® profiles

The Body in White Facility is an extension (60,000sqm) at the Castle Bromwich site of Jaguar Land Rover. This new facility utilises an interesting blend of Trisomet and Trimapanel roof and wall cladding and also benefits from the Colorcoat Renew transpired solar collector system.

Gloucester’s dock area today provides a vibrant retail, leisure and residential district. The transformation of the derelict dock area started in 2009. As part of the multi-million pound redevelopment, known as Gloucester Quays, Tata Steel has supplied a wide range of its building envelope products to build the Morrisons supermarket.A solution incorporating Tata Steel’s Trisomet® and Trimapanel® insulated roof and wall cladding systems was chosen to build the Gloucester Quay’s supermarket for Wm Morrisons.Close involvement with the cladding contractor helped to deliver the robust detailing criteria and the air-tightness requirements. Longer length Trisomet® insulated panels supplied with Colorcoat HPS200 Ultra® were installed on the roof area to reduce end laps and increase the speed of the installation, and for the wall elevations a combination of Trisomet® and Trimapanel® insulated panels were supplied manufactured from Colorcoat HPS200 Ultra® pre-finished steel.

Tata Steel’s building envelope products have played a key role in the delivery of the first phase of the Port One giant e-commerce warehousing and distribution storage complex, and were incorporated into Unit No.4, a new 143,000 sq ft purpose-built unit, designed for Ipswich-based FDS Corporation Limited, a Chinese fulfilment house operator specialising in online retail. This building is 17 metres high and has been designed to store goods on pallets and on racking nine levels high.The external cladding solution for Unit No.4 used over 17,000m2 of our Trisomet® and Trimapanel® insulated panel systems. Around 11,472m2 of Trisomet® 60mm manufactured using Colorcoat HPS200 Ultra® was supplied for the roof in Anthracite Matt, as stipulated by the planning consent; while the external building envelope was constructed using over 6,000m2 of Trisomet® 40mm and Trimapanel® 120mm insulated panels manufactured using Colorcoat Prisma® pre-finished steel. The wall elevations used a contrasting colour mix of Alaska Grey, Anthracite, Oyster Slate Grey and White.

Peacehaven Wastewater Treatment Works, Southern Water’s £300m, state of the art wastewater treatment works services the Brighton and Hove catchment area. Located at Lower Hoddern Farm in Peacehaven, East Sussex, UK, the works treats 95 million litres of wastewater a day. It features the UK’s largest green roof of its kind, supported by TATA Steel RoofDek covering an area of almost two and a half football pitches.The project also utilised wall cladding from TATA Steel, the Trisobuild C19 profile was supplied for its attributes and robust guarantee in 200/200 double sided HPS 200 Ultra.

 Mechanical Biological Treatment (MBT) facility that treats all of the residual household waste generated in Essex and Southend. To meet the structural design criteria of the contract, a very strong roof profile was required. To ensure fully effective sealing, this had to be a plain sheet without stiffening ribs. The requirement was met by a specially modified Trisobuild® R60 roof profile in a higher strength steel. The modified Trisobuild® R60 solution spans 2.65m. Tata Steel altered its production tooling to manufacture 26,000m2 of the modified R60 roof profile in double-sided Colorcoat HPS200 Ultra®.Colorcoat HPS200 Ultra® was chosen to optimise protection against the corrosive internal environment and external weather side of the bio-stabilisation halls. Super durable Colorcoat HPS200 Ultra® provides exceptional corrosion resistance which has been proven in natural and accelerated testing. Colorcoat HPS200 Ultra® exceeds the requirements of CP15 (as per EN 10169.2010), demonstrating excellent barrier properties when used internally.Images courtesy of UBB (Essex) Construction JV.

Refurbishment of two former WWII barrage balloon hangars in Pucklechurch, South Gloucestershire into striking new industrial facilities has been completed with the help of Tata Steel’s Trisomet® insulated roof and wall panels.

Rugby Mill is a 60,181 sq ft new build warehouse. The external building envelope for this facility includes a two-storey office and dock levellers at the rear. Built using 9,000m2 of and insulated panels manufactured using and the front elevation features decorative cornice detail to the top right and top left hand corners of the building, in an agreed contrasting combination of blue colours (Solent Blue, Atlantis, Aquarius, Zeus and Sirius and Goosewing Grey).Adjacent to Rugby Mill, Ram Mill can accommodate up to 100,000 sq ft of occupiable space and has been pre-let. Built to the same design and using our and insulated panels, the front façade for this unit features our insulated panels in a different colour combination and features a decorative cornice detail that wraps around the top corners of the front elevation either side, in a green combination to reflect Pin Property’s distinctive brand (Heritage, Jade, Juniper, Sirius, Zeus and Goosewing Grey).

The Wickes Farnbrough DIY store is one in the latest Wickes stores to have been developed by Travis Perkins as part of its ongoing plan to double its UK store network to 400 by 2020.The project used Trimapanel® micro-rib 90mm on the front elevations and Trisomet® 80mm for the rear wall elevations; Trisomet® 120mm was used for the roof; and parapet gutters lined with a Colorcoat Aquatite® PVC membrane. (HR50) site assembled built-up system, which is being used as a feature on a number of the Wickes Stores, ran across the top of the Trimapanel® on the front elevation acting as a separator between the two units. LP1000 liner panels were also used internally.

The Pond Hall Building at Sellafield is 36mtrs high and 192mtrs long and houses two large water ponds for the reprocessing of spent uranium rods, which is now reclad in Trisomet insulated panel system.

Part of the Scottish Schools for the Future (SSF) programme, the design for Oban High School and neighbouring Campbeltown Grammar school was made possible using a package of high-performance cladding and roofing products from Tata Steel, that both fulfilled the design ambitions and were capable of withstanding the physically challenging climate to which the buildings will be exposed.

A long-awaited motorway service area on one of the countries busiest junctions - north of Rugby, at Junction 1 of the M6 - opened at the end of April 2021, bringing confidence to hauliers and logistics companies to make the switch to electric vehicles with provision of 24 ultra-rapid electric vehicle charging points.Around 3,500m2 of Tata Steel’s RoofDek D159 structural decking was used to form the support structure for the standing seam roof of the service areas main amenity building.

Wakefield has had a sporting boost with the construction of its new Minsthorpe Leisure Centre which was opened February 2018, after the 14-month project was completed on schedule. Facilities at the centre include a 25m, six-lane swimming pool, a 60-station health and fitness club and a group exercise studio.The project cladding design underwent a value engineering programme and the originally specified product was changed to include our Trimapanel® smooth faced insulated panels for the external building envelope.

With RoofDek as the structural deck, the school’s roofs feature rainwater harvesting, high levels of thermal insulation, natural ventilation, green sedum roofs and solar thermal panels.

Industrial building case study using Colorcoat Prisma in Seren White

Gateway 12 is multi-million pound industrial development on a c.16-acre site located three miles to the South West of Gloucester, adjacent to the A38 dual carriageway and just one mile form Junction 12 of the M5.For the main structure of the buildings Trisobuild® R32 was used for the roof and Trisobuild® C32 was installed vertically on the walls; Trisobuild® HR50 was used horizontally at the higher level for the soffits in Merlin Grey. The offices area wall elevations were constructed using Trimapanel® insulated panel system.

Over 2,000m2 of Tata Steel’s insulated roof and wall panels were used in the construction of Phase 1 and Phase 2 of the development. Around 1,000m2 of Trisomet® 120mm panels in Colorcoat HPS200 Ultra® pre-finished steel in Goosewing Grey were used on the roof and nearly 1,100m2 of Trisomet® 80mm and Trimapanel® micro-rib 90mm panels in Colorcoat Prisma® in Ephyra were used on the wall elevations. The wall elevations were finished off with Anthracite soffits.

Located at Swansea University’s Bay Campus, and designed and constructed by SPECIFIC Innovation and Knowledge Centre, the Active Office and Active Classroom are both designed to be energy positive buildings, capable of generating more solar energy than they consume during a typical annual cycle.The Swansea area of South Wales is synonymous with steelmaking as Tata Steel’s Port Talbot steelworks is just a few miles away from the Bay Campus. For this reason, SPECIFIC wanted to use steel as much as possible on these structures and so a Tata Steel wall and roof cladding system was chosen using Colorcoat Prisma® pre-finished steel, all made in Wales.The Active Classroom also feature Tata Steel’s Colorcoat Renew SC® transpired solar collectors, The system captures heat from the sun and draws it into the building through a microperforated collector on the exterior of the building. Heated fresh air from the cavity is then used as a pre-heater to the main heating system. A transpired solar collector can collect around 50% of the energy falling on its surface, which equates to approximately 500wp/m2 of the collector’s surface area and can deliver around 250KWH/m2per year or up to 50% of space heating requirements.

1500m2 of RoofDek D100 and D200 structural metal roof decking profiles were used to support the roof system of Hull’s Bonus Arena, a state-of-the art, music and events complex with up to 3,500 concert auditorium capacity that has the flexibility to adapt to a 2,500 all-seated event and 2,000m2 exhibition space plus 800 capacity conference auditorium.

The buildability and speed of installation was one of the reasons we chose this composite panel system from Tata Steel. Using the Trisomet system also meant we could select the optimum insulation thickness for enabling control of the internal climate of the building.

The combination of a lightweight steel and concrete composite ComFlor® 100 slab and a glulam timber beam structure has helped deliver a truly sustainable three-storey office building. The internal climate in the building is supported with a ComFlor® Active system in the roof slab.

Designed by Zaha Hadid Architects, the new landmark Antwerp Port House comprises of a new highly architectural four-storey extension positioned above a restored former fire station. Providing 12,800m2 of office space, the project has given the Port Authority a single headquarters building for the first time.ComFlor® was the preferred flooring option out of five put forward, based on its light weight and cost. The system also provides the required strength, could achieve the required load and span requirements and offered a fast build time.5,000m2 of ComFlor® 80 in 0.90mm gauge, as well as a quantity of ComFlor® 60 in a 1.20mm gauge for the sloped stairs, was used to deliver the flooring solution, all supplied by Dutch Engineering.

Deeside Leisure Centre is the National Centre for Ice Sports in Wales, and during a major building envelope refurbishment utilised TATA Steel Transpired Solar Collectors as part of its renewable energy transformation to improve buildign performance and reduce operational costs in order to reduce the centre's carbon footprint.The south-facing elevation of the leisure centre was over-clad with a Trisobuild® C32 profile as part of the Colorcoat Renew SC® solar air heating system. Using 216m2 of Colorcoat Prisma® in Slate Grey, the micro-perforated Trisobuild® C32 fascia was installed easily over the existing insulated wall cladding. Trisobuild® R32 profile manufactured from Colorcoat Prisma® in Oyster was additionally installed over the leisure centre’s existing roof cladding.In its first full year of operation at Deeside Leisure Centre, Colorcoat Renew® delivered 47 MWh of heat. This equates to 218kWh per square metre of the installed solar collector area. By gaining fuller experience of system control and operation, Deeside Leisure Centre personnel in conjunction with Tata Steel were able to extend the Colorcoat Renew SC® system operating hours to optimise use of the available solar radiation.In its second full year of operation the system delivered approximately 53 MWh of renewable heat energy at an average yield of 244kWh per square metre per year. This means that over a two-year period the Colorcoat Renew SC® system delivered an average of 50MWh of energy per year at conversion efficiencies (solar energy to useable heat energy) averaging in excess of 70%.

The £64m hospital and healthcare facility on the Orkney Islands is a state-of-the-art clinical environment for the delivery of health services, and ComFlor® composite floor decking played a major role in its construction.

With more than 1,500 units, Shurgard Greenwich is one of the largest self-storage facilities in Europe. Spread over four floors the facility provides dry, clean and secure self-storage in a secure facility, and the building also achieved an BREEAM ‘Excellent’ rating.Around 3,000m2 of Trimapanel® flat insulated panels manufactured using Colorcoat HPS200 Ultra® pre-finished steel was used to clad the external face of the Greenwich Shurgard unit, meeting all the clients requirements and complying with current Building Regulation standards.Tata Steel also supplied 3,000m2 of ComFlor® 60 floor decking, used throughout the facility and installed by Composite Profiles. 

Tata Steel has supplied its leading steel standing seam wall cladding system, Urban Seam® Façade to a new award-winning development in Portsmouth. The Goldsmith Avenue project is among the first in the UK to benefit from the A1 fire rating of the system, as well as its modern aesthetic and long-term durability.

ComFlor 80 has played its part in the creation of a strong and efficient solution making the Burj Khalifa the worlds tallest and arguably most iconic building.Over 45,000m³ of concrete weighing more than 110,000t, were used to construct the concrete and steel foundations, which feature 192 piles buried more than 50 metres deep. 4000m² of ComFlor 80 was used in in the floor construction installed to the very top of the 828 metre spiral structure.

The Sustainable Aviation Fuels Innovation Centre (SAF-IC) building has been enveloped in steel made in Port Talbot and manufactured in Shotton.The Sustainable Aviation Fuels Innovation Centre (SAF-IC) is a bespoke research centre for the development and testing of sustainable aviation fuels. SAF-IC is jointly funded by the European Regional Development Fund and the University of Sheffield.Based at the University of Sheffield Innovation District and forming part of the University’s Energy Institute, SAF-IC is enabling practical solutions to the challenge of making vital jet travel more sustainable for the industry and our planet.Based at the University of Sheffield Innovation District and forming part of the University’s Energy Institute, SAF-IC is enabling practical solutions to the challenge of making vital jet travel more sustainable for the industry and our planet.A result of a partnership between Boeing and The University of Sheffield, the building forms part of the University’s Translational Energy Research Centre.