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Lockers, Cubicles and Bespoke Products at Lee Valley Ice Centre

Lockers, Cubicles and Bespoke Products at Lee Valley Ice Centre

Helmsman

Lee Valley Ice Centre originally opened in 1984, and before closing in 2021 welcomed over 279,000 visitors each year. With the old centre reaching the end of its operational life, it was time to design and build a brand new Ice Centre at Lee Valley Regional Park. The new centre, due to open in April 2023 will be home to 2 new ice rinks, doubling the capacity of the old centre, and inviting in new visitors as well as welcoming back those who visited before.As part of the redevelopment of Lee Valley Ice Centre, 95% of the concrete from the old centre was used in the foundations of the new centre. With this and many other environmentally friendly choices made in the construction, Lee Valley Ice Centre will become the UK’s most sustainable Ice Centre.The fully accessible centre will maximise the opportunity for sports for everyone, and with two Olympic-sized Ice Rinks, a brand-new café, gym, exercise studios and various other facilities, Lee Valley will be able to welcome up to 500,000 visitors. The range of facilities will encourage a variety of new visitors, from committed skaters, though to people stopping for a drink in the café before enjoying the green space in Lee Valley Regional Park.At Helmsman, we were pleased to be contacted by the main contractors for Lee Valley, The Buckingham Group, to supply the lockers, cubicles, vanity units and bespoke high-level cladding. We manufactured and installed 268 Bespoke Heavy Duty Laminate Lockers, with a variety of compartment configurations, and a range of different locking options.Our Heavy Duty Laminate lockers are a great option for high traffic areas, as they are more likely to withstand scratches and dents, so were a perfect choice for Lee Valley Ice Centre. The lockers also feature bespoke perforations in the doors and aluminium number plates. A selection of the lockers also have seat stands with the slats in matching laminate. A variety of locks were also used across the lockers in this project, with Ojmar Hasp locks the main choice for users to use their own padlocks, as well as Ojmar coin return locks and Lowe and Fletcher cam locks.The cubicles chosen for this project were our Front Line Cubicles with Hidden Fixings. These cubicles are tailored to suit the needs of the particular project, with bespoke sizing available. The fixings are hidden to provide a smooth surface and aesthetic finish. The cubicles were manufactured with 12mm Solid Grade Laminate from BioCarbon Laminates in colour Luna Grey, a fantastic carbon-neutral option which aligns perfectly with Lee Valley’s aim to be the first sustainable Ice Centre in the UK.As we manufacture all our products in house, and to order, we specialise in bespoke items. The project at Lee Valley Ice Centre featured bespoke high-level cladding, which our highly experienced installation team fitted on-site.Other products on this project included metal framed IPS panels, using both Luna Grey and Elegant Grey laminates from BioCarbon Laminates, and Helmsman High Pressure Laminate Vanity Units.It was great to work alongside Buckingham Group again for the Lee Valley Ice Centre project. Should you have a similar project, or want any more information on the products mentioned, give us a call on 01284 530 427 or contact us here.
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Manor Street, Braintree Regeneration

Manor Street, Braintree Regeneration

URSA UK LTD

URSA TERRA Glass Wool specified at major regeneration scheme  Construction giant Kier, has specified over 3,000 square metres of URSA TERRA Glass Wool as part of a £30million regeneration scheme at Manor Street, Braintree, Essex. The scheme will help rejuvenate and revitalise the area, providing essential new facilities and an attractive public realm whilst cultivating a vibrant town centre destination for the local community. Under the ambitious scheme, Kier chose URSA glass wool, as core insulation specification. The architects opted for URSA Walltec Black 32 at 100mm, 140mm and 200mm thickness along with URSA Hometec Roll 35 in a range of thicknesses for use throughout the development. Ian Claydon of URSA explained: “We were first involved in the scheme in July 2020 when approached by our distributor, Encon Insulation (Newmarket) to discuss a series of architect’s drawings and design the specification for a number of different wall types including traditional masonry cavity and rainscreen cladding with both cladding panels and brick outer leaf.  “We undertook numerous U-value calculations covering 18 different wall types. We also offered advice on the ‘buildability’ of some wall types, effect of linear thermal bridges, the fire performance of the walls and fire performance of the insulation. “The specification has evolved since with Kier adding metal roof insulation to their chosen product range and we are now providing a complete insulation solution. “This scheme typifies how our glass wool products are the perfect fit for almost any wall design or construction type that can potentially make up a building. It’s far reaching benefits in terms of performance, durability and flexibility see URSA TERRA specified time and time again in both commercial and residential schemes.” Ian added: “Working closely with Encon Insulation we will be supplying products to site on an as needed basis. Whilst we are facing challenges with imports caused by both Brexit and Covid, we are still devising solutions which allow us to retain strong stock levels and cater for the demands of a large site such as this.” The mixed-use scheme at Braintree will include 35 new homes, a 70-room hotel, health provision, new bus interchange, two-storey car park, and enhanced public realm, which will complement Braintree’s historic Town Hall and provide the perfect backdrop for a new café restaurant. A new healthcare facility will sit at the centre of the development and will also provide a home for Mid Essex CCG’s first Livewell Hub including a GP surgery, pharmacy and further preventative healthcare services. At the centre also will be an accessible garden area which the general public are encouraged to utilise, enjoy and relax surrounded by existing public amenities offered by the library, museum and the historic, Grade II listed, Braintree Town Hall. A new car park across two floors will provide additional parking capacity whist a new hotel feeds into the wider tourism strategy for the district. Partnering remains critical within the wider URSA approach. Technical staff are keen to collaborate with clients at the initial design stage to support the best specification available. Ian concluded: “The Braintree scheme represents the very best of what URSA can offer – from a true sense of partnering with the client to the application of a vast range of products designed for multiple specifications. We continue to demonstrate our agility and strength as a business and are able to present products with assured confidence.” 
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Birmingham City University

Birmingham City University

Knauf Insulation Ltd

ChallengeTargeted with achieving a minimum BREEAM rating of Excellent and with only a short window of time to complete the project, Associated Architects, who designed the building, needed insulation products that would meet strict thermal and environmental requirements – as well as a manufacturer that could offer quick turnaround times and a high level of technical support.SolutionWith the help of Knauf Insulation specification manager, Marc Lawson, a through wall solution using 5,000m² of Knauf Insulation’s 100mm Rocksilk® RainScreen Slab – a rock mineral wool slab containing a water repellent additive, specifically designed for rainscreen cladding systems was used. It is quick and easy to install and is simple to cut and fit around brackets. The slabs knit together with no need to tape the joints – ensuring maximum acoustic and thermal performance, with no air gaps. Knauf Insulation’s Rocksilk® RainScreen Slab is also non-combustible and has the highest Euroclass A1 reaction to fire classification, as well as excellent sound absorption performance.To further enhance the thermal properties of the element, 10,500m² of Knauf Insulation’s Rocksilk® Flexible Slab 100mm, was installed in two layers within the SFS system. Designed to friction fit between metal studs, rafters and joists, Rocksilk® Flexible Slab is a multi-purpose rock mineral wool insulation slab, which provides excellent thermal and acoustic performance.Chris Kinman, Senior Design Manager at Willmott Dixon commented; “Knauf Insulation’s products are easy to handle and cut which makes them very easy to use on site. The first phase of the project has gone well, and the architect has adopted a similar approach to Phase 2 - which is testament to the excellent performance so far. Overall, we have been very impressed by the help and support we have received from Knauf Insulation on the project, and we have since recommended them to other colleagues."Rocksilk® RainScreen Slab and Rocksilk® Flexible Slab rock mineral wool products are made with ECOSE® Technology, a formaldehyde-free binder derived from rapidly renewable materials, instead of traditional petro-based chemicals used in other insulation. Additionally, ECOSE® Technology is up to 70% less energy intensive than traditional binders.
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Creative Centre, York St John's University |
SIP Cladding Project

Creative Centre, York St John's University | SIP Cladding Project

SIP Build UK

The Creative Centre at York St John University represents an evolutionary step in educational architecture, mirroring the institution’s commitment to fostering innovation, creativity, and community engagement.By integrating cutting-edge sustainable technologies and materials, the centre not only minimizes its environmental impact but also serves as an inspiring example of how modern design can contribute to the well-being of both the planet and its inhabitants.The facility’s versatile spaces encourage interdisciplinary collaboration, enabling students and faculty to explore new frontiers in arts and education. This architectural gem not only enhances the university’s landscape but also strengthens its ties with the local community, inviting public participation in a range of cultural and educational events.As a symbol of York St John University’s forward-thinking ethos, the Creative Centre is poised to shape the future of creative education, making it a cornerstone of both the university and the wider society.Three main concepts formed the foundation of the design approach. First, it is a genuinely sustainable building, both in operational and embodied carbon terms, with a substantial timber frame and simple climate control. Second, the main atrium space unites all the building elements together, reflecting the latest thinking in higher education to create ‘third spaces’ for cross-disciplinary collaboration.Finally, the Centre makes the most of its proximity to York Minster connecting the University to the heritage of the surrounding city. Throughout the atrium, recital hall and critical listening room, views to the Minster are carefully framed, reinforcing this picturesque view across the stunning historic site.Low embodied carbon materials, such as glulam and CLT and SIPS were used for the construction of the Centre, as part of a ‘fabric-first’ approach using Passivhaus principles to achieve a BREEAM Excellent rating.Working alongside environmental design consultant Atelier Ten, the project’s eco credentials were achieved by using triple-glazing, making the building air tight, providing simple operation systems – such as openable windows – and a mixed mode ventilation system with both mechanical and natural ventilation in teaching rooms.The building is extremely functional and flexible, for example the 2,000m2 of teaching space are column-free internally with modular servicing to allow easy re-configuration in the future should the university’s requirements change. The 180 capacity auditorium was designed with SSV Theatre Consultants to facilitate teaching as well as performances, with a level access technical level. And the building connects to the natural environment through its use of natural materials and integration with a campus wide landscape masterplan.
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NORclad Brunnea treated Redwood Timber Cladding Case Study - The Ongar Academy

NORclad Brunnea treated Redwood Timber Cladding Case Study - The Ongar Academy

NORclad Limited

The Ongar Academy Product: NORclad European Redwood with NORclad Brunnea treatment Working closely with the Architects initially, a specification was created utilising a PEFC-certified NORclad® European Redwood. Brunnea treatment was requested to offer a formal warranty on the product for 30 years against rot and fungal decay (out of ground contact), along with a good level of colour stability VS traditional untreated species. Over 19,000/LM was supplied in a square edge 20 x 45mm profile with almost a fifth of the product being fire treated.
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Clapton Villa | Green-roofed, timber clad extension to a Victorian villa - Clapton, London

Clapton Villa | Green-roofed, timber clad extension to a Victorian villa - Clapton, London

IDSystems

Architect: Scenario Architecture. This beautiful Victorian villa received an innovative green-roofed extension full of natural light thanks to IDSystems installed bifold doors, gable end glazing, rooflights, window and door. The challenge for Scenario Architecture was to design an extension that was filled full of natural light, took into account the changing floor levels of the property. Under the pitched roof, the gable end glazing has been designed to perfectly match the profiles of the SUNFLEX SF75 bifold doors, whilst the inclusion of a single access door allows the extension to angle away to create a larger kitchen/dining area.
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APL Case Study - Custom Bespoke Cladding Profile - Middlebeck School

APL Case Study - Custom Bespoke Cladding Profile - Middlebeck School

Architectural Profiles Ltd

Project: Middlebeck SchoolDate: 2021 Background:·        APL was specified by the architect, being engaged early in the design process·        The architects vision required numerous bespoke samples to be made, with an ultra-clean secret-fix version ultimately being chosen ·        APL’s strong production processes ensured all materials were delivered to site on time Systems:·        950m² of APL custom bespoke secret-fix castellated profile in aluminium with a PPC coating ·        APL Tritherm™ GALV subframe to support panel system onto SFS·        All flashings, fixings and accessories  Building Location:·        Newark 
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APL Case Study - AP50HR Half-Round Cladding - Bidfoods, Glasgow

APL Case Study - AP50HR Half-Round Cladding - Bidfoods, Glasgow

Architectural Profiles Ltd

Project: Bidfoods Distribution Centre, GlasgowDate: 2022 Background:·        APL were initially engaged directly by the main contractor due to previous supply-chain issues experienced by the client ·        Due to APL’s strong supply-chain relationship, all material was able to be procured and delivered on time to meet the projects programme·        APL provided all thermal and structural calculations Systems:·        10,000m² of APL built-up wall system with steel half-round AP50HR in RAL 9006 and RAL 9007 as the external profile·        APL Tritherm™ GALV sub-framing·        All fixings and accessories  Building Location:·        Glasgow
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APL Case Study - APL SnapLoc™ Cladding - Graven Hill

APL Case Study - APL SnapLoc™ Cladding - Graven Hill

Architectural Profiles Ltd

Project: Graven HillDate: 2020 Background:·        APL were engaged with the project consultant to assist with overcoming design issues with their chosen support structure (by others)·        APL designed a custom sub-frame due to the extreme tolerances on the chosen substrate·        APL provided all structural calculations Systems:·        1,000m² of APL SnapLoc™ traditional standing seam system in steel with a RAL 7016 PUF coating·        APL Tritherm™ GALV sub-framing to APL SnapLoc™ areas·        All flashings, fixings and accessories Building Location:·        Oxford
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APL Case Study - Custom Bespoke Cladding Profile - Woodstock Road

APL Case Study - Custom Bespoke Cladding Profile - Woodstock Road

Architectural Profiles Ltd

Project: 327 Woodstock RoadDate: 2021 Background:·        APL were involved from an early stage with the architects, designing a custom profile to meet the architects vision·        APL’s strong relationship with a range of suppliers enabled the client to have a large range of colours available and settled on an anodised-bronze Systems:·        450m² of Oxford-range custom bespoke in aluminium with a PPC coating in an anodised-look bronze·        All cappings, flashings and bespoke window surrounds·        All fixings and accessories  Building Location:·        Oxford
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Louvred Wall Cladding for Electricity sub-stations at the Rock Shopping Centre in Bury

Louvred Wall Cladding for Electricity sub-stations at the Rock Shopping Centre in Bury

Lang+Fulton

The Rock is a 1.6million sq/ft mixed use development aimed at regenerating the town centre of Bury. The £350million project includes shops, restaurants, cinema, bowling alley, parking space and residential units. Lang+Fulton supplied 300 sq/m of custom-sized panels and 20 sets of doors to secure and ventilate the street-front elevations of the electricity sub-stations. These were made to fit the structural openings with concealed ancillary steelwork. Italia-100 steel louvred material was chosen for its vandal-resistant properties and was also impenetrable to any abuse from a foreign object.2.8m high Italia-80 was also used in the car park as an internal visual screen separating vehicle access from a service road. In addition 160m of 2.8m high Stereo grating panels were installed on the upper levels of the car park around plant areas and emergency exits.
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Unique refurb with slates gives UK windmill ultimate coastal weather protection

Unique refurb with slates gives UK windmill ultimate coastal weather protection

Cupa Pizarras

In a stunning architectural statement, CUPA PIZARRAS R17 slate has been specified to meet the design challenges of a former Georgian windmill renovation at Fort Green, near Aldeburgh in Suffolk. The first project of its kind in the UK, the natural slate was individually cut and fixed through expert craftsmanship to accommodate the building’s exterior curve while also providing crucial protection from the harsh coastal environment. Originally, the windmill walls were going to be clad in cedar shingles however, contractor ELC Roofing recommended using the rectangular CUPA R17 slate from CUPA PIZARRAS as a more weather-resistant alternative. ELC Roofing Owner, Edward Carlo, explains: “The R17 is a natural, non-carbonated blue-black slate with non-rusting metallic particles and thin laminations. From our perspective, it’s a tried and tested product that we specify and install on a lot of our projects – especially in coastal situations like this.” The slates, which protect against the salt water and wind, have been fitted on both the windmill’s curved wall, its pitched roof and elsewhere adding design details to the property’s walls. He goes on to say: “Aesthetically, the ocean environment has inspired the material choice with the slate mirroring the scales of a fish. This gives the windmill a dramatic architectural style; one that also sympathetically ties into the slate roof of the neighbouring cottage, which we replaced with CUPA R17 the previous year. “As far as I am aware, nothing like this windmill has been done in the UK. It was a case of starting from scratch to devise the optimum installation method, which involved a lot of detailed calculations.” For the tower, which has a 15m circumference at the base tapering to 11m at the top, the team initially removed the thick render on the windmill wall, taking it back to the original brickwork. Next, to meet the challenge of the curve and tapering of the wall, 50mm counter battens were fitted to the tower’s brickwork. Then, multiple strips of ply were cut and glued together to create the curve. These panels were screwed to the counter battens to provide an anchor for the fixing system. The ply was also primed to protect the surface from water ingress and a breathable membrane applied to protect the brickwork. In terms of fixing the slates to the panels, Edward said: “For a more corrosion and wind-resistant solution, I decided on the French technique of a stainless steel hook fixing system to install the slate, as opposed to nails.” Ensuring the layout worked exactly with the curves, the slate was lasered from top to bottom to perk it out, which took five days to do. Horizontal tiling battens were also marked to ensure the slates were fixed at the right height. Every single slate was cut and fixed individually to accommodate the curve and ensure they aligned with the building’s inset windows as well as other architectural details - a very precise process that required expert levels of craftsmanship. Preventing the slates from getting smaller at height, the team designed-in a series of lead bands that go all around the building at each storey level. These sit underneath the windows to create a consistent appearance visually. The windmill’s domed copper roof existed already and the adjoining tower, which is horizontally clad in a white weatherboard, features a slated pitched roof. ELC Roofing has again used CUPA PIZARRAS spanish slates. In this instance, the roof curves to the back end with four leaded hips to one end and two to the other with a connecting lead ridge. This time the slates were fitted to 20 x 50mm battens with a layer of permeable membrane. This part of the roof also features a striking onion-shaped finial. Expertly crafted by ELC Roofing, the finial is produced out of a patchwork of small pieces of soft copper, topped off with a fish that acts as a weather vane and includes stunning marble eyes. To the other side of the clad tower, CUPA PIZARRAS slate has been used to create a vertical square panel detail to the front of the building and fixed using the hook system again. Commenting on this challenging project, Edward said: “Work on site started before the first Covid-19 lockdown so as well as the challenging weather conditions that a coastal location like this presents, the team also had to complete the work with government guidance and restrictions in place. Regardless, the client is overwhelmed with the end result and so are we.” To find out more about the CUPA PIZARRAS range of natural slate visit: https://www.cupapizarras.com/uk/natural-slate-roofing/
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Leicester City Football Club

Leicester City Football Club

Sotech Ltd

5000m2 of Optima TFC+ in 3mm Aluminium PPC (Interpon) Y4207i `Corten Bond` has been used in the completion of the striking Leicester City Football Club training ground.As visible in the project photos, the project has been finished in an eye-catching ‘copper’ colour, which was unique to this design. Working closely with supply chain partner, Akzo Nobel, the Sotech team developed the project specific paint to resemble a weathered steel, giving the façade a unique and dynamic look.Using the latest 3D software, Sotech and installer Roofdec worked closely to develop the complex interfaces, where vertical fin panels intersected with the horizontal panels.Whilst working to a tight programme and under the restrictions caused by COVID-19, it was important that the Sotech operations team maintained constant dialogue with the Roofdec site team to ensure delivery schedules were managed and adapted as necessary.Finite Analysis undertaken by Sotech’s Technical Engineer, Mohamadreza Jenaban, was used to ensure Sotech’s new and improved approach to panel stiffeners was effective and reliable.The final project, with its curved design to blend in with its rural setting, features 11 full-size training pitches, eight smaller pitches, five training grids, two goalkeeping areas and a pitch for the club’s academy sides with a 499-seater stand. The main training centre building includes 35 bedrooms so players can stay at the site.TESTIMONIALS:Jamie Brown, Estimator at Sotech said: “The finish is striking. Knowing what went into making it possible makes it even more impressive to consider.”Scott Richardson, Architectural Facade Design Technician at Sotech, noted: “I was proud to be part of this project. I’m not a Leicester City football fan but when I hear it mentioned in passing on the radio or TV it’s hard not to take notice”.Akzo Nobel’s UK and Ireland Specification Manager, Naveen Sandhu, explained:“We were presented with a unique challenge by the KSS team, whereby the cladding design intent sought to create a futuristic look and feel, whilst still embracing the traditions of the club’s Thai owners.“A warm and earthy tone was desired, but one which was able to achieve certain characteristics, namely the ability to subtly change in tone based on exposure to different daylight conditions.“Our expert in-house formulators devised a multi-faceted copper metallic effect, backed with a super durable polyester backbone. Copper is traditionally viewed as a lucky colour in Thailand.The resulting finish certainly not only elevates the myriad of components across the complex, but the enhanced durability technology which underpins it, ensures it will do so for many years to come.”
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Emseal Acoustic & Thermal Movement Joint Sealing for the New Aviva Studios, Manchester - The Factory

Emseal Acoustic & Thermal Movement Joint Sealing for the New Aviva Studios, Manchester - The Factory

NCC – Emseal Movement Joints

Aviva Studios, Manchester - The New Home of Factory International:Fire resistant, acoustic joint sealing of the complex facades, has been completed with Emshield-WFR and Emshield QuietJoint from NCC Movement joints Limited. NCC Movement joints have supplied Emshield-WFR-2 and Emseal QuietJoint to seal the wide, high movement capability, expansion joints in the complex facades of the new Aviva Studios in Manchester. Aviva Studios are new arts and cultural venues, which are now the new home of Factory International, and located in the centre of St John’s. This is the 13-acre regeneration project around the old Granada TV studios in Manchester. On this prestige project, the architect was Ellen van Loon, a partner at OMA (Office of Modern Architecture), who designed the buildings to create an eclectic environment for the arts, including striking and complex architectural facades. This included her trademark industrial styled finishes, cladding the facades with corrugated metal panels, and incorporating large exposed concrete surfaces. Structural engineering for the project was provided by Burro Happold. The structural movement joints in the external façade and walls, as well as in some of the floor slabs, had to be designed to accommodate not only significant movement (+/-50% or more), whilst maintaining watertightness, but also to be CE certified fire resistant for at least 2 hours, and it was also essential to maintain the high acoustic soundproofing and thermal insulation of the building across the façades.Emshield-DFR/WFR-2 for internal joint sealing, from NCC Movement Joints Limited was the ideal solution, quickly installed as a complete system to meet all the specified requirements in a single solution, with no mechanical fixings, and without disrupting other trades. The Emshield system was installed by TECL (Thermal Engineering Contracts Ltd) as the acoustic and firestopping specialists on the project, as well as by the specialist façade manufacturers, Lindner Prater.The 13,350 m2 building has been designed to provide open spaces that are flexible, adaptable, and capable of being reconfigured for a wide variety of shows at different scales. The key facilities are The Hall, an auditorium that seats 1,600 but can accommodate 2,000 standing; and The Warehouse, an open performance space 21 metres high, with capacity for 5,000 people, all designed and built with advanced acoustic-insulation. They can function separately or together, with a stage that can stretch back to a depth of 45 meters. Factory International are named after the Factory Records record-label, which was founded by the late Tony Wilson ran Manchester’s Haçienda nightclub in the 1980’s and launched bands such as the Happy Mondays and Joy Division. Their new home at Aviva Studio complex is the first public project by OMA in the United Kingdom, and already regarded as the most ambitious cultural development for the future in Manchester.
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Abbey Place, London

Abbey Place, London

Sotech Ltd

11,500m2 of Optima TFC+ in 3.0mm Aluminium PPC Interpon D2525 YW206F, Y4312I, Y4317I has been used in the completion of Abbey Place in London.Sitting within walking distance of Cross Rail station, with excellent links to central London, the development comprises two energy efficient residential buildings, one standing at 22 storeys, and the other at 12 storeys.Optima TFC+, Sotech’s through fixed cassette rainscreen, was selected as the perfect solution for creating the three-sided vertical and horizontal column units, whilst maintaining optimum system performance.To validate system performance against the project specific loads and panel profiles, Sotech undertook many FEM studies to ensure the system performed in line with expectations. This also ensured that the correct number of stiffening members and the appropriate fixing requirements were dealt with prior to the project commencing, ensuring a smooth flow of information.The Interpon D2525 Stone Effect range was selected to provide GRC and Natural Concrete look-a-like finishes. Along with the metallic YW206F, all finishes are Qualicoat Class 2 approved and offer an A2-s1,d0 fire rating to the façade.Abbey Place is a development of 245 new homes across two buildings. Linked by a shared communal garden, the new homes provide quality housing, with connections to central London and beyond via the Elizabeth Line.Optima TFC+ has been fire tested to BS8414-2:2015, and classified to BR135 for high rise buildings. A full range of Euroclass A1 and A2 – s1,d0 panel materials from 2mm – 4mm are available. Click here to learn more about the materials and finishes available, and to explore 3D models of the system in Sotech’s virtual showroom.Aluminium PPC is a type of dry coating, rather than a conventional liquid paint, and is applied to metal rainscreen as a free flowing, dry powder. The powder is applied to rainscreen panels electrostatically and is then cured under heat to allow it to form a ‘skin’. This electrostatic powder process means we can ensure complete coverage of the panels, even on more complex shapes.Powder coating can produce a much thicker coating than conventional liquid coating leaving PPC rainscreen cladding with a hard finish. This is much tougher than normal paint and its strong abrasion and corrosion resistance properties make it extremely durable and long lasting.TESTIMONIALS James Harris, Managing Director at OCL said: “Sotech are long-term supply chain partners of OCL. At Abbey Place Sotech once again provided a first class service from start to finish.The façade was originally specified as GRC, but with early engagement and a collaborative approach, our respective teams were able to come up with a look-a-like solution, using the Interpon D2525 Stone Effect range, which was both cost effective and aesthetically appealing.The completed scheme looks exceptional and is a testament to all involved” Craig Skidmore, Radan Programmer at Sotech, said:“Abbey place was a great job to work on, utilising both of our punch machines. For the complex parts we punched them on our Pullmax punch machine. On our Salvagnini S4 & P4 the standard TFC+ parts flew through our production line using parametric programming it was great to see the line work so efficiently on this job.” Jamie Brown, Business Development Manager at Sotech, added:“Like the rest of the industry at the time, we were facing considerable cost increases across the board. It was therefore vital that we engaged a supply chain that could offer us cost certainty and could confidently meet the clients programme and keep up with demand throughout. The outcome is another amazing project delivered with OCL Facades. The quality of work from early stage design to installation was exceptional by the OCL team. A massive thank you to our supply chain for their continued support. The two buildings look fantastic!”
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Viking House, Lincoln using Ibstock's Mechslip - mechanically fixed cladding system

Viking House, Lincoln using Ibstock's Mechslip - mechanically fixed cladding system

Ibstock Brick Ltd

Durability, safety and aesthetics needed to work together for the Viking House project. With the refurbishment nestled among conventionally built brick buildings there was a need for a contemporary look that mirrored the local vernacular. Viking House, a managed student accommodation at the University of Lincoln made up of three five-storey buildings and standing 20m tall, was designed to reflect the university’s continuing progress. Mechslip was chosen along with Ibstock’s Leicester Red facing bricks, due to its A1 rated non-combustible to EN13501-1 standards making it the ideal choice for a modern high-rise structure.
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APL Case Study - APL Bespoke Cladding Profile - Greenlaw Business Centre

APL Case Study - APL Bespoke Cladding Profile - Greenlaw Business Centre

Architectural Profiles Ltd

Project: Greenlaw Business CentreDate: 2018 Background:·        APL were involved from an early stage with the architects, providing design and costing advice throughout the tendering process·        APL’s strong supplier relationships ensured that long-lead items were all delivered to the project timeframes·        APL’s design expertise enabled a bespoke profile to be created to meet the architects vision and inhouse fabrication capability upto 6m in length resulted in single-length profiles and flashings Systems:·        1,000m² of Newton-range custom bespoke in aluminium with an anodised-bronze coating·        850m² of AP6ZS factory-produced standing-seam built-up system·        APL Tritherm™ GALV support system onto SFS·        LB4 live louvre system·        All flashings, fixings and accessories  Building Location:·        Glasgow
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APL Case Study - APL StrongBak™ & Sinusoidal Cladding - GTIMC, University of Sheffield

APL Case Study - APL StrongBak™ & Sinusoidal Cladding - GTIMC, University of Sheffield

Architectural Profiles Ltd

Project: GTIMC, University of SheffieldDate: 2022 Background:·        APL were engaged with the architect to provide a solution using APL StrongBak™, having worked with APL on numerous projects before·        APL’s ability to powder-coat its roll-formed profiles provided the client with a large range of anodised-look finishes ·        APL provided all structural, thermal and acoustic calculations Systems:·        2,400m² of APL StrongBak™ long-span structural wall panel system with external profiles being sinusoidal AP18HR and AP45HR with an anodised-look PPC finish·        150² of APL perforated Slimwall™ flat panels with an anodised-look PPC finish·        APL Tritherm™ GALV sub-framing ·        All flashings, fixings and accessories  Building Location:·        Sheffield
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APL Case Study - Aluminium Trapezoidal Roofing & Sinusoidal Cladding - Fareham Business Park

APL Case Study - Aluminium Trapezoidal Roofing & Sinusoidal Cladding - Fareham Business Park

Architectural Profiles Ltd

Project: Faraday Business ParkDate: 2021 Background:·        APL were engaged with the architect early in the project design and specification process, providing specification and system support through the tender process·        APL’s strong design and engineering capability ensured that the bespoke window pods designed by the architect were incorporated in early details·        Due to APL’s strong supply-chain relationship, all material was able to be procured and delivered on time to meet the projects programme·        APL provided all thermal and structural calculations Systems:·        10,000m² of APL built-up roof system with stucco-embossed mill-finished aluminium trapezoidal AP31/1000RR profile, along with PV support system·        8,000m² of APL built-up wall system with steel sinusoidal AP45HR in RAL 9006 and RAL 7012 as the external profile·        Bespoke window pods fabricated in 3mm aluminium with a Class 2 PPC coating·        APL Tritherm™ GALV sub-framing·        All rainwater goods including gutters and downpipes·        All fixings and accessories  Building Location:·        Fareham
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Spirit Aerospace Glasgow

Spirit Aerospace Glasgow

Soundtect

Eikon Design has successfully undertaken a major renovation of the Spirit AeroSystems main reception area, creating a stylish, energised space that integrates perfectly with the new corporate branding on its recently completed, world-class £28m Aerospace Innovation Centre.Spirit AeroSystems is one of the world’s largest manufacturers of Aerostructures for commercial airplanes, defence platforms, and business and regional jets. Eikon Design won the contract to design and project manage the reception area renovation.From the start, the designer felt that the refurbished reception area needed to reflect the dynamism and vitality projected by the Innovation Centre. The designers first thoughts were that they had to explore ways of using quality lighting and natural daylight on surfaces to create an impressive, engaging experience for visitors.The colour scheme - The designer Susan Anderson chose a neutral colour scheme that would reflect that used on the exterior of the Aerospace Innovation Centre, which was predominantly silver and grey. Surfaces – HARMONY pre-fixed slatted acoustic felt . Susan wanted to bring the reception area to life with surfaces that had different textures, depending on the light available and where the visitor stood in the room. After researching the market, Susan chose the Harmony ribbed-felt wall acoustic panels which Saxen sourced from the manufacturers, Soundtect. They were the perfect solution – grey fibre slats on a black acoustic sheet, as they had the structure, texture and colour she was looking for. Plus they were hypoallergenic and non-toxic, with up to 1.0 NRC (noise reduction co-efficient) – and a totally sustainable addition to the project, having been manufactured third-generation from recycled PET.The PET (polyethylene terephthalate) bottles are first recycled into exhibition carpets and then, at the end of their short second life, converted again into highly efficient acoustic felt by carefully re-layering the fibres to use as the core for this impressive, elegant, ribbed acoustic treatment.The Harmony panels are manufactured with fireproofing built-in, because the original carpet fibres were already fireproof so this critical safety component is integral to the product and not simply sprayed on. The Cause was responsible for fitting all the ribbed Harmony wall panels.The wooden wall panels behind the reception desk were dated, so the designer decided to repurpose them.- they were prepped, base coat applied and sprayed with two beautiful tones of metallic silver by Scottish Architectural Spray painters. Visual contrast was provided by prepped and coated matt white wall areas. LightingHaving found the perfect panelling, the designer had to consider the lighting and the role it would play. She worked with Seren Lighting, using a combination of existing products and bespoke lighting in ways which were both innovative and functional – using light to define spaces and surfaces. Depending on the way they were lit – whether artificial light, natural light or a mixture of both – the texture on the Harmony panels created subtly different moods. Also, as there is a fair amount of daylight flooding into the reception, the atmosphere of the whole space changed with the passing of time and the amount of daylight with both the ribbed and silver metallic panels creating different atmospheres depending on where you stood. All the lights installed in the project follow ‘circular economy’ principles and can be cost-effectively maintained and serviced – parts can be replaced with no need to throw the whole light away and buy a new one. The reception deskFor most of the day in summer and for short periods in winter, the reception area is flooded with natural light from two sides, so lighting the reception desk workstation needed a careful response.The workstation was located behind the reception desk, so using standard lighting methods would have detracted from the overall impression and been unnecessary for long periods. In developing the solution, the designer followed the basic principle, ‘put light where you want it, when you need it’. So an LED ultra-effect strip in diffuse profile was used under the top surface of the reception desk which threw a subtle light onto where the receptionist was working on the computer. The receptionist can switch this strip on or off as appropriate.The Cause remodelled and reformatted the reception desk to the design, which involved removing the angled elements and large posts, and replacing them with a concealed door. They also fitted the reception desk surface with a stylish, matt, dark-grey laminate, installing the lighting, graphic panel and ribbed panelling to the front. The panelling’s flexibility ensured a perfect fit around the curve in the reception desk.The reception desk skirting was painted the same colour as the staircase handrail.The Wing LightsThese were designed to develop the Wing Lights from first principle. The Wing Lights deliver light upwards, so it bounces off the various surfaces to enhance the textures and reflective differences. They also project a visual link to the ‘star’ element of the Spirit AeroSystems logo and took several attempts to create the final geometric shape. However, the Wing Lights now act as dramatic focal point within the space, capturing the essence of Spirit AeroSystems’ business and the designers overall design vision.CeilingThe existing suspended ceiling was off-white in colour, and looked rather tired so it was spray-painted with a dark metallic silver, which transformed the appearance of the ceiling and changed the whole look of the reception area. Lighting the upper-level walkwayThere were issues with uneven wall surfaces on the upper-level walkway. The solution was to apply architecturally inspired Harmony, lit by dramatic custom-made LEDs, to create the total effect – an utterly stunning, modern wall. The lights used were twin gimbal heads – round lights that can swivel in two directions. These were specially adapted from standard lights in the Seren range. The twin gimbal heads were installed in false pockets, clad with ribbed-felt. They provide functional lighting to the walkway, while adding a dramatic effect on the wall panelling.Finally, a pelmet was constructed to conceal a new LED Cob profile, allowing it to wash diffused light between the ribbed features of the Harmony panelling.The panels above the pelmet were spray-painted silver – the same colour as the ceiling – to give a much more dramatic effect.Other features…The wooden bannister handrail was stripped back and layered with different metallic colours to give a changing surface effect with different shadows and highlights. It was then coated in a high-gloss lacquer. This introduced an accent of colour, which also reflected the company’s corporate colours.StructuresDominating the reception area are two high columns, one of which contains a lift. Given the solidity and simplicity of the shapes, the designer decided on a lighting solution that would create an architectural feel, so she used beam-controlled light bars at the top of the structures to project a subtle wash down the full length of the columns.Carpets and furnitureThe existing carpet tiles were removed and upgraded. They were colour coordinated with the new, striking Italian Quadrifoglio furniture, sourced through Saxen. This furniture was the cornerstone of the designers vision vision, and its style, shape, colours and textures tie the space together.ConclusionThe success of the project was very much down to careful planning, creative thought and good people working together. Products used: Freestyle. Harmony
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Central M40, Banbury

Central M40, Banbury

Knauf Insulation Ltd

Central M40, a 70 acre industrial estate situated off J11 of the M40 in Banbury, comprises six warehouses totalling over 1 million sq ft of accommodation – equivalent to roughly 17 football pitches. The estate was developed speculatively by db Symmetry*, who specified CA Group’s robust Twin-Therm® Built-up Roof and Wall systems.A key component of the Twin-Therm® building envelope system is Therma-Quilt, a bespoke high-performance Glass Mineral Wool insulation. It is manufactured by Knauf Insulation specifically for CA Group and is the result of a long standing partnership between the two companies.Therma-Quilt is ideally suited for non-residential cladding applications. It offers outstanding performance and functionality available in different thicknesses to support the Twin-Therm® system, delivering enhanced thermal U-values as low as 0.09W/m2K. It is non-combustible with a Euroclass A1 Reaction to Fire Classification, meaning it will not contribute to the development or the spread of a fire.Therma-Quilt is also a high-performing acoustic insulation. In Twin-Therm® roof applications, it helps reduce the drumming effect of rainwater, while in Twin-Therm® wall applications, it aids with sound reduction and can minimise the reverberation of internal sound when used in conjunction with perforated metal liner sheets. Therma-Quilt has been developed with water resistance in mind and uses materials that help prevent water ingress.The Twin-Therm® system has been designed with sustainability in mind and Therma-Quilt is no exception. Knauf Insulation’s Glass Mineral Wool products contain up to 80% recycled materials. This saves on virgin raw materials and energy demands, cuts carbon emissions, and reduces waste going to landfill.It is manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable and is 70% less energy-intensive to manufacture than traditional binder, so it is more environmentally-friendly.Products made with ECOSE® Technology are soft to touch and easy to handle. They generate low levels of dust and VOCs and have been awarded the Eurofins Gold Certificate for Indoor Air Comfort.In total, more than 70 tonnes of Therma-Quilt insulation were used on the six megasheds on the Central M40 development. While the industrial estate was built speculatively, its strategic location has previously attracted premium occupiers including Hellofresh, Prodrive Motorsport, TVS Supply Chain Solutions and Rinkit.Thanks to the Twin-Therm® system with its Therma-Quilt insulation, the warehouses have achieved BREEAM ‘Very Good’ ratings, while the businesses using them will enjoy more comfortable, warmer and safer working environments – and lower energy costs. *db Symmetry has rebranded as Tritax Symmetry
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Borrisokane Community College

Borrisokane Community College

Bauder Ltd

Borrisokane Community CollegeBauder Thermofol PVC single ply waterproofing systemSynopsisOriginally constructed in the 1970s on the site of former workhouses in County Tipperary, the Borrisokane Community College building needed to be demolished and replaced, having exceeded its serviceable life. The client wanted to bring a modern and refreshed appearance to what is a site of great historical significance and the new building’s roof played an integral role in achieving this; with the majority of the roof areas sloping inwards towards the open central courtyard area making them highly visible.Bauder Building BoardProject:Borrisokane Community CollegeLocation:BorrisokaneRoof Area:3,650m²Specifier:Healy & Partners Architects Main Contractor:JJ Rhatigan & Co.Approved Contractor:Priority Roofing & CladdingThe specificationRoof areas totalling over 3,000m2 were fitted with Bauder’s Thermofol single ply fleece backed membrane, which is lightweight, visually appealing and possesses a high tensile strength of ≥ 1100N/50 mm. The system build-up included 160 mm of Bauder’s Thermotech Glass Insulation for superior thermal performance, ensuring the roof achieved the required 0.19 U-Value, and PVC roof profiles were also installed as a cost effective way of replicating the appearance of a standing seam metal roof. Bauder supplied new rooflights to deliver high standards of illumination, insulation and ventilation, and smaller single storey roofs were waterproofed with its bituminous Bauderflex system.Products appliedBauder ThermofolA high quality single ply PVC system with a life expectancy in excess of 30 years.Bauder ThermotechAn efficient PIR insulation board with a coated glass tissue facing on both sidesThe result Despite the various design and logistical challenges encountered, all roofing works were completed to budget and in time for the start of the inaugural school term much to the delight of everyone involved in the project. System installedBauderThermofol PVC single ply waterproofing system1 Bauder Thermofol U15 FRA 1.5mm thick, reinforced PVC waterproofing membrane. Stated within BBA certificate 06/4354, the Thermofol PVC waterproofing membranes have a service life in excess of 35 years. 2 Bauder ThermotechAn efficient PIR insulation board with a coated glass tissue facing on both sides.3 BauderTEC KSD FBSA 2.5mm depth, self-adhesive air & vapour control layer with a mica finish.AdvocacyHealy & Partners Architects:“Bauder delivered a roofing solution of the highest quality, providing expert technical support throughout the project. Their single ply waterproofing system has undeniably helped in transforming the appearance of the college and most importantly given the client total confidence with regards to their roof’s long term future performance.”
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APL Case Study - Aluminium AP50HR Half-Round & Sinusoidal Cladding - Leeds College of Building

APL Case Study - Aluminium AP50HR Half-Round & Sinusoidal Cladding - Leeds College of Building

Architectural Profiles Ltd

Project: Leeds College of BuildingDate: 2018 Background:·        APL were involved from an early stage with the architects, providing design and costing advice throughout the tendering process, along with significant design support as the project progressed·        APL’s technical expertise and close relationships with its supply chain ensured that solutions were provided to some very complex colour requirements Systems:·        1,400m² of half-round profile AP50HR in aluminium with an anodised-look PPC finish ·        850m² of sinusoidal profile AP18HR in aluminium with an anodised-look PPC finish ·        APL Tritherm™ GALV support system onto SFS·        LB4 live louvre system·        All fixings and accessories  Building Location:·        Leeds
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APL Case Study - Perforated Sinusoidal Airwall™ Cladding - Marlborough College Innovation Centre

APL Case Study - Perforated Sinusoidal Airwall™ Cladding - Marlborough College Innovation Centre

Architectural Profiles Ltd

Project: Innovation Centre, Marlborough CollegeDate: 2020 Background:·        APL were specified by the architect at an early stage in the project, providing a number of samples with different perforations and in different colours·        APL’s engineering team designed a bespoke aluminium sub-frame to minimise any window obstruction Systems:·        1,600m² of AP45HR-Airwall™ perforated profile in aluminium with a Class 2 PPC coating to both sides·        Bespoke-design APL aluminium sub-frame coloured-matched to the Airwall™·        All fixings and accessories  Building Location:·        Swindon
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APL Case Study - Aluminium Sinusoidal Roofing & Perforated Cladding - Birmingham Energy Innovation Centre

APL Case Study - Aluminium Sinusoidal Roofing & Perforated Cladding - Birmingham Energy Innovation Centre

Architectural Profiles Ltd

Project: Birmingham Energy Innovation CentreDate: 2020 Background:·        APL were engaged to provide a non-combustible construction solution to meet challenging acoustic and thermal performance requirements for the roof and walls·        APL were able to meet the clients requirement for matching solid and perforated profiles·        APL provided all structural, thermal and acoustic calculations Systems:·        2,000m² of APL built-up pre-coated aluminium roof system, using the sinusoidal AP18HR and trapezoidal AP31/1000RR profiles·        1,300m² of APL built-up aluminium wall system, using the sinusoidal AP18HR and AP45HR profiles with both pre-coat and PPC finishes·        800m² of APL perforated aluminium wall system, using the AP45HR-Airwall™ profile with a PPC coating·        Bespoke featured fins in aluminium with an anodised-look PPC coating·        APL Tritherm™ GALV sub-framing ·        All flashings, fixings and accessories  Building Location:·        Birmingham
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Local Authority Homes, Aberdulais Crescent, Cardiff

Local Authority Homes, Aberdulais Crescent, Cardiff

Metrotile UK Ltd

Located at Aberdulais Crescent in Cardiff, each of the twelve properties is a traditionally-built bungalow built fifty five years ago. From the outset, the roofing material utilised on each home was manufactured from metal, although they used standard metal sheeting instead of the advanced metal roof tile Metrotile produces.
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Kunsthalle Mannheim museum of modern and contemporary art

Kunsthalle Mannheim museum of modern and contemporary art

GKD - GEBR. KUFFERATH AG

The Kunsthalle Mannheim museum of modern and contemporary art was opened at the end of 2017 by Federal President Frank-Walter Steinmeier. As Germany’s largest new museum building, it is a prime example of both civic commitment and architectural skill. The private patrons initiative – with SAP founder Hans-Werner Hector alone donating EUR 50 million – was what made the bold design at Friedrichsplatz possible. Based on the concept developed by the architects von Gerkan, Marg and Partners, a city within the city was created here, which reinterprets classic museum architecture while honoring Mannheim’s historical city layout. The composition of room-forming cubes is visually connected by a sophisticated façade made of bronze-coloured stainless steel fabric from GKD – GEBR. KUFFERATH AG (GKD). The translucent shell creates a subtle dialog between the inside and outside world. At the same time, the masterfully varying transparency of the fabric translates the scale of the building, creating a balanced sense of near and far.Following a construction period of around two and half years, the museum ensemble comprising the Billing Building from 1907, the connecting Athene Wing, and the new Kunsthalle museum building – named the Hector Building after the main benefactor – presents itself as an inviting whole. The Kunsthalle museum building replaces the rather dilapidated Mitzlaff Building, an extension constructed in 1983. The new building, developed by gmp as the winner of a two-stage architecture competition, respects the art nouveau architecture of the old building through its consciously reduced language. The architects created a monolithic, seamless concrete structure for the prominent location which fits in harmoniously with the development at Friedrichplatz and blends with the historic building. Their concept of transforming the museum into a city within the city comprises 13 cubes of different heights and widths that are offset from one another. As a tribute to Mannheim’s chessboard city layout, sometimes also referred to as the city of squares, a network of open and closed rooms was created with alternating perspectives depending on the location of the viewer. Seven of these cubes are grouped around the heart of the new Kunsthalle Mannheim, the 22-meter-high open atrium that boasts an area of 700 square meters. The cubes are connected to one another via galleries, terraces, and bridges. These guide visitors around the space and then back to their starting point in the atrium. The museum’s visitor experience thereby reflects the dynamics and architecture of a city. A total of three exhibition levels offer new presentation opportunities, including the full-height city window on the first floor, which offers an impressive view of the water tower. The atrium, which is covered by a glass roof and therefore flooded with light, grants fascinating views in all directions. Even without an admission ticket, visitors can enter the building, immerse themselves in its atmosphere, and take a few minutes out to enjoy a coffee. The feeling of wide open space and cosmopolitanism stimulate a sense of curiosity among visitors to explore the other rooms. At the same time, the window-like façade creates a sense of togetherness between the city and the museum, ensuring that everyone feels at ease.Woven work of artThis feeling is underlined by the stainless steel fabric façade cladding. It unites the real urban environment with its artistic counterpart and allows the city and museum visitors to come together and participate in one another’s lives. To this end, the architects went with a significantly higher degree of transparency for the fabric in front of the large-format glazed surfaces than for that cladding the fiber cement panels in front of the cubes. This varying degree of transparency preserves the effect of the architectural concept, regardless of the viewing distance. Despite the colossal dimensions of the building’s structure and façade, the woven skin loses nothing of its textile effect even from a distance. This was made possible by the fabric design developed by GKD especially for this project, which acts like a work of art in its own right. The company wove stainless steel wires and tubes of two different diameters – 3 mm and 25 mm – into four-wire warp wire groups made of untreated stainless steel. The key here was to use weaving techniques to completely balance out the varying stress ratios in the fabric due to the differences in wire thickness, so that the façade would withstand the strict static requirements caused by wind and snow. However, the exceptional fabric design also had to face another challenge: to replicate the precisely stipulated colour tone of the woven skin chosen, itself selected following a lengthy decision-making process. Despite the various metal mesh components employed, including cables, wires, tubes, and tube side closures, its homogeneity needed to be guaranteed across the entire surface. GKD’s many years of experience with coating technologies and their effects on buildings proved invaluable here. For example, the wires were coated in a continuous process, while the tubes were painted together with the closures in a spraying process and all then interwoven with the untreated warp wire groups.A total of 72 panels, each measuring around 20 meters in length and 3.26 meters in width, were used to create the sophisticated skin which lends the Kunsthalle its versatile face. With the discreet brilliance of the warm bronze tone, the finished fabric reflects the colour of the sandstone used in neighboring buildings. The large, stainless steel fabric façade measures over 4,600 square meters and changes its appearance throughout the day, in all weather conditions, from near or far. During daylight hours, it reflects the sunlight and its surroundings with the water tower and urban life. In the evening, it employs an intelligent lighting concept from below which transforms the Kunsthalle into the illuminated focal point of Mannheim’s most elegant square. The transparent façade grants unobstructed views of the city and the water tower from inside the museum. At the same time, it offers passers-by inviting insights into what goes on inside the museum. The metal fabric façade thereby establishes a connection between the city and the museum, which effortlessly succeeds in striking a perfect balance between reduced design language and desired emotionality.
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Coláiste an Chláirín

Coláiste an Chláirín

Bauder Ltd

Coláiste an Chláirín Bauder Thermofol single ply waterproofing system with BauderROCK insulationSynopsisThe new Coláiste an Chláirín building in Athenry, Co Galway is a post primary school consisting of classrooms, a special needs unit, sports hall, general-purpose hall, staff amenities and extensive external facilities designed by Smith Kennedy Architects & Healy Partners Architects. The project was managed by JJ Rhatigan and Company and the roofing element appointed to Priority Roofing and Cladding Ltd. The roof of the main building and the gymnasium required flat roof build-ups to meet the specifications as set out in in SDG 02-05-03 (Acoustic Performance in New Primary & Post Primary School Buildings), while meeting the general performance requirements specified within TGD 021-7 2018 (Minimum Performance Standards of Roof Materials and Finishes). The chosen system had to meet an acoustic performance of 35dB indoor ambient noise level (IANL). It was decided that, despite sports halls having a slightly higher IANL threshold, the 35dB performance criteria would be applied across all areas of the school, with control of reverberation being a key consideration in the gym.Bauder Building BoardProject:Coláiste an ChláirínLocation:County GalwayProject type:New BuildRoof size:8550m²Main contractor:JJ Rhatigan & CompanyApproved contractor:Priority Roofing & Cladding LtdThe specification:The Architect specified that the insulation used in the flat roof system should be non-combustible and achieve a U-value of 0.16Wm²k which actually exceeds the thermal requirements as described in the Irish Building Regulations Technical Guidance Document L for flat roofs in schools.BauderROCK was specified to achieve the thermal and acoustic requirements of the design. As a Euroclass A2-s1,d0 non-combustible material, BauderROCK also provided the specified fire performance. This insulation could be used across all roof areas, with some adaptations for the gym which required additional acoustic performance due to the inherent nature of the space. Acoustic infills were used in the troughs of the perforated metal deck, thus combatting the reverberation of the indoor environment.  Products appliedBauder Thermofol PVCAn integrated single ply waterproofing system, featuring a lightweight, cost effective membrane which offers a pleasing aesthetic finish on a flat roof. This system holds fire classification BROOF(t4) for compliance with building regulations under TS 1187 test method 4 for external fire exposure to roofs. BauderROCKHigh density mineral wool insulation.Project challengesOne of the challenges of this project was the ambitious schedule. The use of the self-adhesive air and vapour control layer (AVCL) enabled the trades working within the building to progress quickly without being delayed by weather conditions. BauderROCK is relatively quick to install, as was the lightweight single ply waterproofing.  The resultThe project was finished to time and specification with exceptional workmanship from the fixers at Priority Roofing and Cladding and superb collaboration from all parties throughout. The membrane was finished with standing seams to create a statement look. The roof achieved a U-value of 0.15 W/m2k, exceeding the thermal target, and met or exceeded the 35db IANL requirement across the main building and the sports hall.  The thermal performance, which will hold up for decades to come, will also impart energy efficiency benefits that reduce running costs at the school in the long term. Finally, the non-combustible nature of the mineral wool insulation ensured that the build-up met the fire safety specification. System installed Bauder Thermofol PVC single ply waterproofing system1 Bauder THERMOFOL U15 V FRThis 1.5mm polyester reinforced Poly Vinyl Chloride membrane (PVC) membrane benefits from being highly flexible due to the incorporation of internal plasticizers during the manufacturing process. The combination of materials within this membrane provides high tensile strength, with thermal stability and chemical resistance.2 BauderROCKA mineral fibre non-combustible insulation with high acoustic performance. The dual density mineral wool composition delivers compressive strength, whilst keeping the overall weight to a minimum and providing high noise absorption which enabled the complete system to meet project requirements.3 BauderTEC DBR 06This 0.6mm, self-adhesive, elastomeric air and vapour control layer is light weight and benefits from cleaner, safer, and faster installation than traditional torch applied membranes. Advocacy Niall Hanley, Contracts Manager at JJ Rhatigan, the project’s main contractor, said:"Coláiste an Chláirín Athnery was a great success and in particular the use of the self-adhesive AVCL in advance of the build-up allowed works to commence immediately internally, which was critical from a programme perspective.” Kevin Ryan, Director at Priority Roofing, explained:"We found the system both practical and efficient to install. The combination of the availability of the products and the technical backup received was superior to any other system that we have worked with.”  Eoin O’Grady, Associate Director at Healy Partners Architects commented:"We are delighted with the overall delivery of the roof build-up and the performance achieved. The PE hall solution to deal with reverberation noise as well as rainfall noise was very successfully managed. We look forward to working with Bauder on future projects.” 
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Golden membrane as an expression of corporate philosophy

Golden membrane as an expression of corporate philosophy

GKD - GEBR. KUFFERATH AG

In China, the name Shenzhen is associated with frenetic pace. The city’s metamorphosis from a fishing village with 30,000 residents into a 15-million strong metropolis took just 30 years. A start-up at this location required only two decades to become the world’s fourth largest industrial enterprise. Tencent, the high-tech concern that started out as an e-mail provider, has already overtaken Facebook in terms of its market value. The new HQ of the high-flying company was designed by NBBJ Architects from New York as a statement of a new era of campus buildings. Two towers made of glass and steel, that shimmer in the sun and unite the copper-colored pedestrian bridges, resemble robots hugging one another. When deciding on the cladding for the gigantic atrium, the company went for a golden metal fabric from GKD – GEBR. KUFFERATH AG, which was recommended by French designer Alain Bony.Shenzhen lies directly on the border with Hong Kong in the Southern Chinese province of Guangdong. Named a special economic zone in 1980, the once sleepy fishing village has developed into a prosperous market economy under state control. Countless skyscrapers today form a skyline that can hold its own in comparisons with Manhattan. One in three smartphones sold in the world is fabricated here. Yet Shenzhen has developed from the world’s workbench into China’s Silicon Valley. The majority of residents are less than 30 years old. Numerous international concerns are based here, and nowhere in China is the per capita income higher. Thanks to massive economic growth, Shenzhen is one of the fastest growing cities in China, making property in the city a geographically restricted commodity. Despite being one of the city’s most famous children, Internet giant Tencent is still not well known outside China. The inventor of the two most popular apps in China – QQ and WeChat – is today also market leader for online games, offers video streaming services, and generates 20 percent of its revenue from advertising alone. The company has been working hard on international expansion for quite some time and has shareholdings in various companies, including Snapchat and Tesla. It has been enjoying constant and fast growth since being founded. Just one year after completion of the first new company building in Shenzhen for 15,000 employees, planning work started on a new global HQ, which offers enough space for a further 12,000 employees. Tencent commissioned the renowned American architecture firm NBBJ, which has already built many award-winning headquarters for high-tech companies such as Amazon, Google, Microsoft, or Samsung, to design the new building. The team around Jonathan Ward fended off six competitors to win the order with a completely new campus concept. Tencent was looking for a classic campus based on the US model. The goal was to create a comfortable central meeting point in a spacious, attractive, natural environment, where people could automatically meet, chat, and find new ideas. However, the plot for the new HQ was located right in the heart of the city at an intersection of the multi-laned city expressways. As such, the only way to secure sufficient space in the small footprint was to design a skyscraper. Yet Tencent was concerned that a building of this type would not allow employees from various teams, departments, corridors, and floors to engage in regular contact with one another. NBBJ therefore merged the benefits of both approaches – inspiring spaciousness and inner city spatial efficiency – to create a completely new concept that re-imagines the campus idea and implements it vertically. To this end, the concept of a skyscraper was divided up into two buildings and then given the qualities of a classic campus. The Tencent Seafront Towers comprise two towers, boasting 50 and 39 floors respectively, which were constructed to give the appearance of being slightly intertwined with one another. The offset height reduces the load of the tropical winds common in the region, while at the same time providing ventilation for the atrium located between the two towers. The towers also provide shade for one another and thereby support the intelligent integrated energy concept.The key to the vertical campus concept, however, are the three skybridges, which cross as horizontal meeting areas. From a visual perspective, the copper-colored walkways give the towers a soul, as they appear to be hugging one another. They are logically referred to as links and make a contribution to movement and networking with topic-specific offers. While the link on the first floor above the lobby with café, exhibition space and auditorium is used for cultural exchange, the central link on the 21st floor is ideal for rest, recovery and health promotion. Staff can relax and unwind here in meditation rooms, a basketball court, a gym, a swimming pool, games rooms and even a running track. The highest of the three links on the 34th floor is dedicated to the topic of knowledge, boasting a library and multiple conference rooms. All of the links have roof terraces containing landscaped gardens. To ensure that they actually cater to their intended function as places of communication, collaboration, and inspiration, the architects at NBBJ designed an elevator system for the HQ, so that all employees can regularly spend time in these meeting areas. Express elevators from the lobby travel only as far as the bridges. The employees then enter local elevators to take them to their floor. From a design perspective, this is the fastest way to reach any office or location in the towers. This makes the links the perfect counterpart to the central square in a traditional campus, where employees automatically meet, even if they work in different buildings. They engage in spontaneous conversations here on their way from the bus station located beneath the towers or the parking areas to their office, in the queue for the juice bar or even on their way to play sports. Thanks to the bridges, these social meeting points are distributed across the entire HQ like in a city. This allows social networks, the key focus of operations for Tencent, to become genuinely accessible and experienceable. This systematically designed and yet organic networking produces precisely the kind of synergies that lead to the collaboration and inspiration Tencent strives for – as a prerequisite for further growth.The conceptual design of the lobby, which is open to the public from two sides, provides for additional hustle and bustle, as well as social meetings. This makes it a much-used route from other parts of the city to the Nanshan high-tech district. Just like the entire building, this central intersection between the inside and outside world was designed by the architects as a conscious statement of networking. When cladding three sides of the atrium, which is located above the lobby, the architects therefore chose metal fabric from GKD. A total of 1,850 square meters of this material is used to create a golden net that encapsulates the three-floor auditorium. Some 28 panels, each measuring four meters wide and 16.5 meters high, were used to create these hanging shrouds. Their sophisticated texture facilitates views into the atrium from the lobby, as well as open views down into the entrance hall. The textile shell also serves as efficient fall guard protection here. Visually, it acts like a delicate veil in harmonizing the effects of the corridors and rooms of the atrium located behind it. GKD was commissioned with developing a new special fabric for the design of the cladding. To create it, golden-anodized aluminum wires and tubes were interwoven in three-wire warp wire groups made of untreated stainless steel at varying intervals. The various diameters of the fabric components – 4 mm thick wires and 12 mm thick tubes – lead to significant differences in tension in the weaving process. These were completely equalized using special weaving techniques, so that the fabric reliably complies with the static requirements of the large-format skin. Installation of the special fabric also required the experts from Germany to demonstrate their decades of expertise. For example, the tubes had to be aligned precisely in the panels to create the appearance of a seemingly endless texture. Definition of the golden color to be used was also a particular requirement of the planners. The homogeneity of this color not only needed to be guaranteed across the entire area, but also meet the high expectations of the designers with regard to the appearance of the fabric when viewed in various light conditions. The subtle luster of the soft golden color ultimately chosen allows the atrium to appear caressed by the sun and lends the lobby a sense of warmth to contrast with its cool gray marble floor, walls, and aluminum screens. In the atrium itself, the selected color scheme also matches the wooden finish of the wall and ceiling cladding. The golden membrane then acts like a fine business card for the HQ, which underlines the image of a truly important concern thanks to its size and aesthetics and combines this with maximum interaction of the environment and employees.
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PARIS-CHARLES DE GAULLE AIRPORT: HIGH-QUALITY WOOD CEILINGS AND CLADDING FOR THE RENOVATION OF SEVERAL HALLS

PARIS-CHARLES DE GAULLE AIRPORT: HIGH-QUALITY WOOD CEILINGS AND CLADDING FOR THE RENOVATION OF SEVERAL HALLS

Hunter Douglas Architectural

Impressive transformations for enhanced airport hospitality
Sponsored
Heron Tower, London

Heron Tower, London

FOAMGLAS®

FOAMGLAS® READY BOARD T4+Design Architects: Kohn, Pedersen, Fox Associates – KPF London, Marcus BlanesMain contractor: SkansaConstruction: 2011Application: Compact Roof - FOAMGLAS® Ready Board T4+Finish: Umicore VM ZincThe roof level 41 of the Heron Tower (with a height of 120m) is designed to the most exacting standards for sustainability and efficiency.The building received the BREEAM rating of 'Excellent', with FOAMGLAS® thermal insulation being part of a green and energy efficient building. The roof is composed with FOAMGLAS® READY BOARD insulation and Umicore VM Zinc roofing as a durable finish.FOAMGLAS® insulation has the ability to withstand high structural loads and has developed a special fixing system for metal roofing.Square metal fixing plates are inserted into the upper surface of the insulation and covered with a waterproofing and a separation sheet.This is the perfect system to fully support metal standing seam roofing which is screwed to the metal plates without thermal bridging between the metal roof sheet and the building structure.
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Grand Designs: Green Roof Project

Grand Designs: Green Roof Project

Polyroof Products Ltd

The Protec System was used to waterproof the domed green roof areas of this striking, sustainable house development which was featured on Chanel 4’s Grand Designs. With an ambitious vision and a tight budget, Robert and Milla Gaukroger set about transforming a dated 1980’s house overlooking Lake Windermere into a state-of-the-art, eco-conscious home. Since the house lay in beautiful hillside surroundings, in order to blend into this setting, the domed roofs of the house were to be covered with a wildflower meadow mix to provide a green roof construction.The SolutionThe Protec System was chosen as a waterproofing membrane for the roofs as it is ideally suited for green roof applications. Lightweight, flexible and highly durable, the system can easily accommodate structural expansion movements and is tough enough to resist root penetration. The Protec system was applied to over 350m2 of domed roof to provide a long-lasting waterproofing membrane.The key reasons why Eastleigh chose Protec are the same reasons that has seen it become one of the fastest growing cold-applied liquid roofing systems in both the new build and refurbishment markets. Combined with the timber cladding to the verticals of the building, the finished aesthetics of the development blended seamlessly with the surrounding areas.A warm roof build-up that can be made waterproof at multiple stages:For larger projects the Protec system can be made temporarily waterproof at two stages prior to the application of the full waterproofing system. The first stage is upon installation of the sealed, aluminium-faced vapour barrier.The second phase follows the reinforcing of the foil-faced insulation board joints with Protec resin and taping mat. This enables a much more controlled approach to the installation with a greatly reduced chance of rain causing disruption and damage during the works.Highly flexible membrane:Regardless of the size of the roof, Protec forms a homegenous membrane, without a single joint or seam and without the need for any expansion joints.RapidCure technology for quick installation:The application of Protec as a liquid, through to the curing process where a solid, tough membrane that can be walked over, takes only 30 – 60 minutes. This enables large sections of the roof to be fully completed in a short space of time.Installing the Roofing SystemsThe Protec System provided waterproofing to all flat roof areas as well as the extensive parapet wall sections. The roof areas were made up of two designs: the Protec Warm Roof System (approx 7,500m2) and Protec applied to concrete as part of an inverted roof design (approx 1,000m2).The roof installation was carried out with a planned, phased approach that was synchronised to the wider construction schedule. For the warm roof areas, the first stage was to fill the troughs of the structural metal roof deck with acoustic insulation infills that will dampen external noise within the leisure centre. Next, the crowns of the deck were primed ready to receive the self-adhesive vapour barrier.The use of a high-performance aluminium vapour barrier not only eliminates the risk of condensation within the roof, but also provides temporary waterproofing protection, which is extremely useful on larger works such as this.The Polyroof RES Insulation boards, which comprised of a two layer system totalling 170mm to achieve a U-Value of 0.14 W/m2K, were bonded using high-performance PU adhesive to the vapour barrier. Following the wind uplift calculations it was determined that mechanical fixings were not required for this application – making for an extremely rapid installation. As you can probably imagine, fixing through 170mm of insulation into the crowns of the metal deck can be a tricky and time-consuming task.A key advantage of using a tongue and groove insulation system is that the finished surface of the roof is smooth and level without any unsightly board steps that can also lead to standing water issues. The insulation board joints were sealed using Protec resin with Polymat Taping Mat 450 which, in addition to providing additional strength to the joints, also creates a temporarily waterproof layer.For the inverted roof sections, Protec was applied directly to the primed concrete/screed surface. The membrane was inspected by Polyroof Technical Services, signed off and then covered with inverted roof components. An interesting fact when using Protec in inverted roof situations is its incredible durability performance – as tested by the BBA, Protec “can provide an effective barrier to the transmission of liquid water and water vapour for the design life of the roof in which it is incorporated”.Monitoring and CompletionThroughout the duration of the contract, Polyroof Technical Services carried out regular site visits that were reported back to Interserve as part of Polyroof’s free-of-charge contract monitoring service. This enabled the client to keep up-to-date with the progress of the roof installation in detail and also provided peace of mind that the original specification was being closely followed and implemented.Polyroof worked closely with the Roofline Group during the installation, enabling the challenges were identified and solved in an efficient and coordinated manner – saving the client time and money.
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APL Case Study - AP65ZS Zipseam™ Roofing & Sinusoidal, Slimwall™ & Louvre Cladding - CMR Medical

APL Case Study - AP65ZS Zipseam™ Roofing & Sinusoidal, Slimwall™ & Louvre Cladding - CMR Medical

Architectural Profiles Ltd

Project: CMR MedicalDate: 2022 Background:·        APL were engaged with the building owner and architect early in the project design and specification process, having worked on a number of previous projects together ·        Due to APL’s strong supply-chain relationships, all material was able to be secured ahead of the tender process to ensure that the very tight project programme was met·        APL provided all thermal, acoustic and structural calculations Systems:·        9,000m² of APL built-up acoustic 65ZS standing seam system (site-rolled) in stucco-embossed mill-finished aluminium, along with PV support system·        4,000m² of APL built-up wall system with steel sinusoidal AP45HR in custom colour APL Dusk as the external profile·        1,100m² of APL built-up wall system with steel louvre profile AP70LCP in custom colour APL Dusk as the external profile·        500m² of APL Slimwall™ CPS/SSF routed flat panel system in aluminium with a Class 2 PPC costing in custom colour APL Dusk·        LB4 live louvre system·        APL Tritherm™ GALV sub-framing·        All flashings, fixings and accessories  Building Location:·        Ely
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HODGSON SEALANTS BRINGS MANCHESTER TOWN HALL WINDOWS TO LIFE

HODGSON SEALANTS BRINGS MANCHESTER TOWN HALL WINDOWS TO LIFE

Hodgson Sealants

As part of the multi-million-pound restoration of Grade I listed Manchester Town Hall, window restoration specialist Shepley Engineers is restoring, refurbishing, repairing and replacing hundreds of historic leaded and metal casement windows throughout the site using Hodgson Sealants Metal Casement Putty and Leaded Lite Cement. Each piece of glass from the iron-framed leaded lite windows from the state rooms has been removed, cleaned, repaired – or replaced by new fabrications if necessary – and reinstated using Hodgson’s Leaded Lite Cement in Shepley’s on-site restoration studio. The metal casement windows on the lower floors have been removed to Sheffield for restoration using Hodgson’s Metal Casement Putty, a high quality, hand-applied glazing compound that is formulated or bedding and external fronting of single glass into primed steel, timber frames, sealed hardwood and concrete. It is designed to be overpainted as in this project.
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DE VOORTUINEN: A NEW TYPE OF RESIDENTIAL TOWER FEATURING AN EXTERIOR CEILING FROM HUNTER DOUGLAS ARCHITECTURAL

DE VOORTUINEN: A NEW TYPE OF RESIDENTIAL TOWER FEATURING AN EXTERIOR CEILING FROM HUNTER DOUGLAS ARCHITECTURAL

Hunter Douglas Architectural

Exterior 70U Metal Ceiling Project
Sponsored
963 Vanwide Railway Wagon

963 Vanwide Railway Wagon

SuperFoil Insulation

A 1963 Vanwide railway goods wagon with plans to turn it into a garden room for a family. To get the wagon to a usable state, a full strip out was required, leaving only the metal casing of the original wagon remaining. Once the wagon was stripped back, there wasn’t much metal remaining for the roof, only six thin metal trusses were left. Due to the shape of the wagon, insulation was needed that not only performed well but was fully flexible to fit the arched roof. It was also important that the insulation had a shallow profile to fit into the narrow space. Looking to insulate the 2m x 5m roof, careful consideration had to be given to retaining the original look of the carriage.

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