"grp"

GRP Rail Station Platform - Mountbridge Install | Case StudyThe Island Line and its associated infrastructure on the Isle of Wight in the UK has recently been upgraded to offer a more frequent service and introduce a refurbished fleet of Class 484 trains. Key to the project was creating improved accessibility between the train and the station platform to allow the new trains to operate effectively. This was achieved by deploying GRP Dura Platform panels from Dura Composites in conjunction with the Mountbridge™ system from Hammond ecs ltd to raise the platform gauge by up to 400mm at 5 stations on the Island Line, including Ryde Pier Head.The patented 40mm Dura Platform solution (Patent No GB 2 523 381) has a span of 1.5m per 5kN/m2 UDL and delivers multiple benefits in terms of faster, safer and easier installation, reducing time on site, therefore reducing disruption to passengers, and providing major cost savings versus traditional materials such as concrete. The platform panels can accommodate fully integrated tactile recesses, illumination of the coper and integrated heating to remove frost & ice build up and reduce the future maintenance burden of the platforms.

The London Aquatics centre was used during the London 2012 Games for swimming and diving. Dortek supplied hygienic doors to match the specification which was extremely durable, low maintenance doors which are resistant to moisture. Dortek GRP doors have permanent built in colour, are easy to clean and are unaffected by steam, chlorine and cleaning agents. This gives them low life cycle costs and means they are often proven to outlive their usage.They will not rust, swell, or warp even after years of exposure to moisture and water.

Ayrshire technical College required replacement of their rooflights which are positioned over engineering workshop areas. The designated areas required good levels of light but with high quality transmission and insulation. The college needed a solution that was easy to install and so project time managed to ensure minimised noise and disruption. A series of Multivault GRP vaults were installed covering an area of approx. 800m2 or 15% of the total roof area providing an economic and yet highly effective daylighting solution.

The overall aesthetic appearance of this project was very important. Originally, traditional metal roofing was considered, but the client had reservations with possible noise issues and theft problems, and local planning constraints did not permit the use of traditional slate. So, Williams Roofing Contractors of Chandlers Ford were tasked in finding an alternative solution.Polyroof’s BBA approved 185 GRP System can replicate the look of metal sheeted roofing at a fraction of the weight and the price and, having no scrap value, is not prone to vandalism or theft.The contractor worked closely with the Polyroof Technical Department, the client, and the planners to produce a detailed specification for the project incorporating pre-formed trims to create a lead effect. The system was successfully installed within the project time frame and upon completion was given the usual insurance-backed 20 year guarantee from Polyroof Products Limited.Polyroof’s simulated metal finishes are achieved through the installation of Polyroof pre-formed GRP trims which are fixed to the deck or substrate prior to the application of the Polyroof waterproofing membrane. The project was nominated for the LRWA Roofing Awards due to the high level of intricate detailing that was undertaken and the care that was taken to ensure that all preformed profiles were fitted in balanced, parallel positions. The overall attention to detail by the Polyroof approved skilled operatives was first class.

We were privileged to be contracted by Keltbray to install 350 riser floors at The Broadway, an exclusive new development at St James’s Park.The Broadway is a vibrant new living quarter located in the heart of Westminster. Described as the epitome of British innovative design and contemporary cool, six impressive towers are home to 258 exquisite apartments with five-star facilities. While the outside is steeped in iconic architecture and a revival of Art Deco design, behind the scenes, architects specified the very latest in building techniques and safety protocols, with Step on Safety’s GRP RiserDeck™ System at the very core of each building.Providing a modern, high-spec alternative to traditional galvanised steel and ply board service riser duct flooring, RiserDeck™ comprises of GRP Open Mesh Grating supported by composite Channel, Angle and I Beam sections to provide additional panel support. Manufactured from durable fibre-reinforced polymers and available with either a closed or open mesh surface, both of which facilitate multi-directional spanning, the inherent strength of these panels is provided by alternating, bi-directional layers of glass fibre woven rovings, which distribute the imposed load throughout the panel surface. The glass fibres are impregnated with polyester resin binding agent, which also provides the necessary corrosion resistance. A silicon carbide grit is applied to the top surface to provide an effective anti-slip finish to this GRP Riser Flooring.The resulting system requires no hot works to cut and fit onsite and is light enough for manual handling – no heavy lifting equipment is needed to manoeuvre into place.The project took ten months, with timings of each riser critical to ensure the smooth running of the project with no delays to other contractors; this had to be achieved while navigating the COVID-19 restrictions that came into play throughout. Three teams of three installers were onsite for the duration, making it one of our largest projects to date.To find out more about how Step on Safety can support your next project, call us on 01206 396 446 or email us at sales@steponsafety.co.uk.

Another example of the BBA Approved asbestos roof coating system, Asbestsoeal from Liquasil Ltd. The asbestos cement roof was first cleaned using a closed box pressure washer. All waste was filtered and disposed of by a licensed asbestos disposal contractor. Metal fixings were treated with Liquasil SWT Corrosion Primer and then sealed, along with small cracks and holes, with Non-Sag Sealer before the roof was coated with Asbestoseal 20. The project included GRP rooflight replacement and new ridge detail and flashings.

The Nottinghamshire Healthcare Foundation Trust is looking to improve its Adult Mental Health Inpatient services and Dart Valley Systems provided products for its new Sherwood Oaks unit. The new unit aims to give patients, staff, and visitors the best form of services and level of care by providing single accommodation and en-suite facilities that will improve privacy and dignity for patients. The products provided for the project are as follows: • 72 x VR01-030 High security V2 basin with integrated backplate (not including sensors) • 72 x SH07-040 High security shower head 30 degree • 36 x VR01-072 High security WC pan less abled with grey top • 36 x VR01071 V2 high security WC pan with grey top • 72 x VR07-004 Washroom control system kit – for DVS High Security backplate & WC Our high-security and ligature resistant products are virtually unbreakable and create a safe solution within all mental health facilities. The Sanitaryware, basins and accessories are manufactured from GRP (glass reinforced polyester) which is cost-effective, vandal-resistant, and completely shatterproof. Complete with a high-grade polyester gel coat finish, GRP provides a more domestic and familiar feel to the room creating a more therapeutic environment for those requiring an inpatient stay.

The Nottinghamshire Healthcare Foundation Trust is looking to improve its Adult Mental Health Inpatient services and Dart Valley Systems provided products for its new Sherwood Oaks unit. The new unit aims to give patients, staff, and visitors the best form of services and level of care by providing single accommodation and en-suite facilities that will improve privacy and dignity for patients. The products provided for the project are as follows: • 72 x VR01-030 High security V2 basin with integrated backplate (not including sensors) • 72 x SH07-040 High security shower head 30 degree • 36 x VR01-072 High security WC pan less abled with grey top • 36 x VR01071 V2 high security WC pan with grey top • 72 x VR07-004 Washroom control system kit – for DVS High Security backplate & WC Our high-security and ligature resistant products are virtually unbreakable and create a safe solution within all mental health facilities. The Sanitaryware, basins and accessories are manufactured from GRP (glass reinforced polyester) which is cost-effective, vandal-resistant, and completely shatterproof. Complete with a high-grade polyester gel coat finish, GRP provides a more domestic and familiar feel to the room creating a more therapeutic environment for those requiring an inpatient stay. 

We were invited by Kier to come up with a new way of doing things for the Service Riser flooring on phase one of the Perry Barr Residential Scheme in Birmingham last year. When complete, the scheme will provide 1,400 much-needed new homes for Birmingham. Part of a much wider project, it will also act as a catalyst for circa. 5,000 new homes and wider regeneration in the north west of the city – including improved leisure and community facilities along with upgraded transport infrastructure. Phase one includes a mix of one and two-bed apartments and three and four-bed houses, an ‘extra care’-type facility providing housing, a variety of services for the older community and areas of public space, as well as private courtyards and amenity spaces.For the apartment blocks, 120 GRP Riser Floors were required but, rather than us installing them after the floors were poured, they needed to be cast in by the contractors responsible for the concrete.There are advantages to doing it this way:You avoid having riser voids in the floor that people or equipment can fall down and you don’t need the fencing on site to protect them – 25% of workplace fatalities are due to falls from height, 13% are caused by falling/moving objectsThe risers are done by the flooring contractor at the pace they set (usually earlier in the process than a ‘retro’ fit), so no co-ordinating of teams from different organisations meaning fewer delaysBecause the modular riser units were all constructed at our premises in Suffolk, there were no extra teams working around each other while cutting and building on the siteThe steel industry has been providing the profiles for this for a while but, if you wanted to use a complete low-maintenance GRP solution, it hasn’t been possible. Our engineers came up with a solution that worked, allowing a seamless integration into the schedule with minimal fuss. The resulting riser duct floors met every requirement and holes for service pipes and cables can be quickly and easily cut in as required with no hot works or sparking hazards.If you have an idea of a new way of doing things and need a GRP partner to help you develop your thoughts, get in touch today.

Situated in South Kensington, the home of science, arts and inspiration, and directly opposite the Royal Albert Hall, the Royal College of Music is one of the world’s great conservatoires, training gifted musicians from all over the world for international careers as performers, conductors and composers. Opened in 1883 by the then Prince of Wales (later Edward VII), the RCM has trained some of the most prestigious figures in British and international music life, including composers such as Holst, Vaughan Williams, Turnage and Britten; conductors such as Leopold Stokowski, Sir Colin Davis and Sir Roger Norrington; singers such as Dame Joan Sutherland, Sir Thomas Allen and Alfie Boe and instrumentalists such as Sir James Galway, John Lill, Gervase de Peyer, and Natalie Clein. Bringing an older building up to code regarding health and safety is always a challenge. Modern amenities were squeezed into spaces as they became available, but the emphasis was always on preserving as much of the original building as possible; going back in – often decades later – to make those spaces safe for maintenance crews or to replace outdated systems that involves crawl-spaces, false walls and hidden hatches.It was just such a request we received recently. A GRP Cat Ladder and RiserDeck floor with access hatch were required to allow work on the hidden pipework within a very narrow space. The ladder needed to be positioned in such a way that the pipe behind it wouldn’t be kicked; the hatch would be small, so needed to be 100% snag-free and the ladder height required safety hoops to help prevent falls. After drawings were approved by our client, the ladder was built onsite at Step on Safety and cut in half to allow it to be loaded onto a flat bed vehicle and to ensure it could be manoeuvred into position once it reached RCM. You can see from the photos that even the two-man installation team would have been a tight squeeze! GRP is lightweight so the fact that only two people could be there to lift it into place wasn’t a problem and being GRP, now the ladder is there, it will last for decades to come.Find out how Step on Safety can fill the gaps in your Health & Safety certification by calling Amber on 01206 396 446.

State of the art changing rooms supplied with Fully Framed Cubicles, Wet area Lockers and Cubicles. A mix of Helmsman System 2000 lockers and Glass Lockers situated together totally compliment each other with walnut formica and luscious lime coloured glass doors. These were supplied along with matching vanity shelving and GRP bench seating. The colouring of the Glass shower cubicles and glass toilet cubicles was carefully chosen in a clear interlayer and clear panel glass to bring the overall look of the changing rooms together. This project oozes luxury and quality on all fronts.

Vattenfall is one of Europe's largest producers of electricity and heat an have markets in Sweden, Germany, Denmark and further.We have designed, fabricated and supplied the steel and GRP grating, barrier handrails and ladders to the Ormonde Wind Jackets wind farm.The 150MW wind farm is the first offshore wind farm to use steel jackets for the turbine and substation foundations. The jackets were transported offshore on cargo barges and secured onto the seabed by inserting the four legs into pre-driven piles the longest 'single-pull' electricity export cable installation in UK waters (42km).

The existing factory finish to this metal roof was degraded and failing in multiple places. The roof was cleaned and all existing GRP roof lights were replaced. Cut edge corrosion & spot rust was treated using Liquasil corrosion primer. An initial coat of Metalseal 20 was roller applied to all corrosion treated areas, followed by a single coat of Metalseal 20, spray applied to the entire roof area. The end result looks like a new roof and will easily provide 20 years protective, water resistant finish to this once poor roof.

The Parap Swimming Pool in Darwin, Australia needed water tight, corrosion resistant doors that would not rot, rust, warp, swell or corrode. These doors were to be used in external areas exposed to chlorine water, rainwater and high temperatures from sun exposure. The doors needed to withstand conditions but also adopt the architecture aesthetic finish. Dortek were able to supply their GRP doors and frames to the project as it was a necessity for the doors to be water and corrosion resistant. Some of the doors were to be located externally and able to withstand sun exposure and hot temperatures.

(Image courtesy of McLaren Construction). Over 13,000m2 of Trilite GRP triple skin Energysaver factory assembled rooflights were commissioned to bring natural diffused daylight into the enormous new build Range Distribution Centre in Avonmouth. The Range is located within Central Park, one of the most extensive distribution developments in the UK. At 1.2 million sq ft and a cost of £100 million, the Range is the largest distribution warehouse in the region. It has been constructed to respond to changes in consumer shopping habits and will serve to boost the significance of the location as a natural distribution hub.

The Hale Country Club has a rural setting but only four miles from the hustle and bustle of Manchester airport. When the Hut Group purchased the club they looked to enhance the appearance throughout the facility. Phase two was the health suite and vitality pool. Sauna360 designed four new thermal rooms in the area and replaced the existing grp tiled vitality pool with a beautiful stainless steel design. The internal space was opened up with large glass frontage to all but the steam room. Two feature showers with cool mists and tropical rain were added together with an ice station.

The Mercy Hospital architects needed fire rated sliding doors for operating theatres. Due to tight space, hinged doors would take up too much swing room in the corridors, sliding doors would provide ease of trolley bed entry to the theatres. As well as a high hygienic standard, the doors also needed to have fire rating to the New Zealand fire standards due to being used in a fire rated wall. Dortek were able to provide the necessary certification for these door types. Dortek were able to provide our hygienic GRP fire rated sliding doors with auto opening and safety sensors.

Products: Flexi access. Services: Bespoke access ramp solution. Roof build-up: Warm roof design / TPO/PVC membrane. Pump House recently supplied an external rooftop access ramp solution for a proposed route out of a building down onto the flat roof. The solution was fully adjustable against typical flat roof falls, and did not penetrate the waterproofing below. Steelwork was hot dip galvanised whilst landings were a non-slip 8mm thick GRP sheet to provide great slip resistance. Supplied with full handrail and kick plates to all exposed sides, to ensure safe passage of pedestrians and cargo.

Abbott Nutrition develops and markets a wide range of science-based infant formulae & medical nutritionals. Abbott nutrition required hygienic door solutions, windows and transfer hatches for its new manufacturing facility. The factory it the country’s fifth facility under Nestle and is considered to be among the company’s most advanced worldwide.  Dortek supplied Fire rated single action and sliding doors across the facility. Their smooth and seamless construction means there are no ledges where bacteria can gather. Our encapsulated doors are hygienic, easy to clean and 100% waterproof. Dortek GRP doors are ideally suited to milk processing areas and have been installed in facilities worldwide.

Dura Grating Riser Installation | Case StudyShard Place is the third phase of the £3.5 billion redevelopment of the estate next to London Bridge station, known as Shard Quarter. Reinforced concrete frame and groundwork specialists Getjar were appointed as the formwork contractor by the principal contractor Mace and chose the Dura Composites Riser Install team to take on some of the complex install challenges of the service risers.Dura’s unrivalled expertise and full install capabilities meant they could deliver a bespoke solution for a large triangular shaped riser on all 26 storeys that required the use of galvanized steel supports and bracketing in conjunction with GRP Dura Grating to allow for cutouts to be performed whilst maintaining the integrity of the riser.

Project detailsToyota contacted Watco looking for a long lasting anti slip decking solution. Four of Toyota GB Plc Head Office fire exits open onto an outdoor decking area, leading to assembly points. The decking is also used as a seating area at lunchtime for staff. In wet and frosty weather the decking becomes slippery, causing concern around slip hazards, especially in an emergency evacuation.Whilst the safety of its employees was the main concern, Toyota also wanted to ensure that the anti slip solution was easy to fix and would blend in with the natural colour of the decking.In addition, they needed a solution that could be fixed in the decking indentations. Having looked at several other solutions, it seems that most involved fixing the anti slip strips in the gaps between the boards, thus requiring extra work as the existing gaps were not wide enough. Our solutionWatco recommended and supplied heavy duty slip resistant GRP (Glass Reinforced Plastic) Decking Strips. The strips in ‘stone’ colour blended in well with the timber and were supplied pre-drilled for easy fixing.Toyota were delighted with the outcome. The new anti slip decking strips provide safe fire escape routes for staff, whilst maintaining the aesthetics of the landscaped outdoor area."Our GRP Decking Strips are virtually indestructible, based on an extremely durable fibreglass base with a coarse, ceramic grit which is bonded to the top for a heavy duty, slip resistant surface. Chamfered edges minimise trip hazards. The strips are available in black, stone or yellow."Watco Decking Strips are supplied pre-drilled and with screws. The strips can be trimmed on site using a hacksaw or, if required, Watco will supply the strips already cut to size.

With the ability to power over 590,000 UK homes from a total capacity of 660 mw, Walney Extension is set to be the biggest offshore wind farm in the world when it is commissioned at the end of 2018.The project is 100% owned by Ørsted and required a new cable corridor to be installed to its Electrical Substation near Heysham.The BriefProtecting Critical National Infrastructure in the Utilities Industry presents a number of challenges that had to be overcome.External Perimeter to offer guaranteed delay against attackAll fencing to be earthed or offer non conductive featuresInternal Fencing to include multiple systems including Rigid Mesh and GRP in same fence lineExternal Perimeter and Physical Access Control to be compatible with power fencing (electric fencing) to meet security requirementsInternal Fencing to be base plated

d² Dura Grating Mini Mesh and Solid Top Raised Flooring | Case StudyNew Glass Reinforced Polymer (GRP) Mini Mesh and Solid Top d² Dura Grating is the ideal raised flooring solution for luxury car valeting centres, car workshops and other automotive facilities thanks to its lower cost, weight saving and improved visual inspection capability versus previous generation grating.The Dura Composites raised flooring solution is a full design and supply system, incorporating both the raised pedestals, floor grating and mounting system. The unique d² Dura Grating design also allows for improved visibility of the substructure below, offering a clear view of draining liquids from the valeting process from a much wider range of angles than were previously achievable.

Arguably the most famous department store in the world, Harrods of Knightsbridge is a huge retail concern with over 5000 staff members working in over 70,000 square meters of retail space split into 300 plus departments over seven floors.When Harrods decided to redesign their staff food court they required double action doors that were aesthetically pleasing, had a high hygienic rating and were easy to use and they also needed a double action door with a 120 minute Fire Rating.SolutionDortek Installed Polyethylene doors that could be used as personnel doors. They also allow easy movement of trolleys and kitchen equipment between the three distinctive kitchen areas. Dortek also installed double-action 2-hour fire rated GRP doors into a 2530mm wide structural opening to enable staff to bring in large pieces of kitchen equipment when necessary.

Battersea Dogs & Cats Home was established in 1860 by Mary Tealby as the Temporary Home for Lost and Starving Dogs. Since it opened, the charity has cared for more than 3.1 million dogs and cats. To increase capacity at their old Windsor site BDCH are adding a new wing.The animal charity required specialist doors for a new intake building which includes 27 kennels and 4 maternity kennels.Dortek supplied hygienic hinged doors with Stainless Steel frames throughout the new building. Some doors also had automations and access control locks for ease of access and increased security. Fire doors with 30 minutes certification were also supplied for the protection of animals and staff throughout the facility.The GRP construction of Dortek doors makes them easy to clean, waterproof and extremely robust. They are ideally suited to animal care facilities requiring a low maintenance design.

A chance encounter a couple of years ago has resulted in the development of a close, collaborative relationship between Step on Safety and client Anglian Water, clearly demonstrated by the recent refurbishment project at the London Road Pumping Station in West Thurrock.The station has four large foul chambers, each with maintenance platforms up to 11 metres deep providing access to the inlet and outlet pumps. The existing steel grating and handrails had begun to corrode, rendering at least one of the chambers unsafe to enter. An urgent solution was required to replace some or all of the platforms in each one – a challenge under any circumstances but even more so in working chambers during flood season.The first issue was access. The chambers are classed as Level 3 Enclosed Spaces so can only be entered by qualified engineers. The condition of the platforms was, in some cases, so poor that the surveys had to be done using 3D scanners lowered into each pit. The uneven build-up of residue on the walls and existing surfaces resulted in imprecise measurements which meant that whatever material was used, some adjustment would be necessary once work started. GRP was the ideal choice because it’s faster and easier to cut – even when you’re working in a hole. It’s also lighter so easier to manoeuvre into position.The second issue was the installation itself. Because of the access restrictions, Step on Safety teams were unable to go down into the chambers to install it themselves; specialist Anglian Water engineers completed the install whilst working collaboratively with Step on Safety onsite service teams cutting, bonding and fabricating up top. It was agreed that an SoS installer would be onsite throughout the project, assisting and advising the AW teams every step of the way.The new platforms were built just above the old steel ones, which acted as a safety net during the installation. Most of the cutting and assembly was done at the SoS workshop Brantham, Suffolk, with only minor adjustments needed during the project. The GRP profiles, open mesh grating and handrail was all made using isophthalic resin which has superior resistance to the toxic environment it will sit in. As an added precaution, every cut edge was treated with resin to maintain the integrity of the materials. Once the GRP was in place, the rotten steel was disassembled and lifted out for disposal.Step on Safety’s Dave Atkins worked alongside Anglian Water crews to get the project done. “It was a new way of working for us as we are usually down in the working areas hands-on” he told us. “Communication from top side was critical in which and what measurements were needed for a smooth project installation. Marcin and Ken’s team were fantastic and I’m really happy with what we have achieved together.”Clear, effective communication was key to the success of the project and Marcin Jacobowski was more than happy with the outcome. “I would like to take this opportunity to thank everyone for helping me to complete this project” he wrote. “We had a lot of problems during the project (flooding incidents), but we managed at the end. What have I learned is, without the good communication and co-operation with AW Operations and the subcontractors’ support (Cadman & Step on Safety) this scheme wouldn’t be the success that it is. I can highly recommend Step on Safety for quality of work and great communication.”

The redevelopment of Yatala Prison in South Australia is supporting the advancement of the state’s public prison structure, reinforcing the security and reducing the rate of offending. Dart Valley Systems have contributed to the completion of the $149 million project with the installation of their products.The products used were as follows:·       138 x VR01-010 High Security Ligature Resistant Toilet·       4 x VR01-072 V2 High Security WC Pan Less Abled with Grey Top·       140 x VR01-080 High Security High Sided Integrated Basin (not including sensors)·       2 x VR01-031 High Security Single Spout Integrated Basin (not including sensors)Our GRP High Security products are designed for the toughest environments, manufactured using specialist mould tools, the layers of thick gelcoat give it a hygienic, clean, and durable finish. The material is robust and fire retardant, making it ideal for high security or correctional facilities. The construction of Yatala Prison is set to be completed by April 2022. 

We were thrilled to work at KOKO in Camden recently, installing an 11m suspended access platform as part of the huge redevelopment project currently underway.The music venue closed back in April 2019 for a redevelopment project which included the acquisition of two adjacent buildings and a complete renovation of the iconic rooftop area. Progress was somewhat hampered by a fire in January 2020 that destroyed the famous dome, but work has continued, and we’ll hopefully see the finished results soon.The venue began life as the Camden Theatre back in 1900. Renamed the Camden Palace in 1982, it was quickly established as a crucial part of the London music scene and watched the rise of New Romantic, Dance and New Wave, Rave, House and Acid House before closing in 2004. Since its reincarnation as KOKO, it has hosted stars including Madonna, Coldplay, Prince, Kanye West, Bruno Mars, Red Hot Chili Peppers, Amy Winehouse, Noel Gallagher, Paul Weller, J Cole, Skepta and many, many more. As a century-old, listed building it posed us some unusual challenges regarding what we could and couldn’t do to achieve the result the client needed. Two storage tanks with a combined weight of 2.5 tonnes were to be positioned in the space below the listed roof. Easy access was needed to safely reach the tanks whenever required. Because of the listed status we were unable to fix the platform to the wall – it had to be suspended using drop rods.Our highly qualified and experienced install team came up with a solution, spending just two weeks creating a multi-level walkway that placed no weight on the internal roof and had minimal interference with the listed building’s structure. Composite materials were the logical material to use. It’s lightweight; so easy to manoeuvre and work within such a constricted space but still meets the loading requirements.  QuartzGrip® Open Mesh GRP Grating is manufactured to ISO 9001 quality standards providing the highest slip-resistance available, while our heavy duty SafeRail™ GRP Handrail System is certified to BS 4592:0.The result? A bespoke solution that has provided the client with a non-corrosive walkway meeting all Health and Safety maintenance access guidelines in document M & K of the building regulations and the equalities act, keeping future users safe in an otherwise unsafe maintenance regime. 

Cambridge Biomedical Campus. (CBC) created a vibrant and groundbreaking health care community at the forefront of science and medicine.Dortek’s brief was to supply and installation of doors to a very specific programme, across primarily 3 floors.Our Dortek doors were installed within the BRF rooms, laboratories, holding room, procedure rooms, CL3 labs, equipment store, changing rooms, and circulation routes. The type of doors we installed were GRP hinged and sliding in stainless steel frames, many with integrated privacy panels.SolutionThe particular project requirements that made our doors suitable was the durability, acoustic performance, non organic door quality of our SS frame which ensures suitability to this environment. The SS frame had previously been used at Francis Crick Institute also. We fulfilled the clients expectations by meeting the specification and programme, and working closely with planners to interface with other trades. There was some complexity about the project as most doors are very large for equipment access and some have acoustic requirements, also to include is there are a lot of doors in a concentrated area.

Bodrum Caresse Hotel Technowood pergola roof covering. Pergola sections spanning over 12 metres, Technowood systems have solved an Architectural problem that been around for decades.Hotel Pergola with unsupported spanHardwood timber has been used for many years. Creating roof structures for both interior and exterior applications. Its well known that with timber, the further you need to span means the larger the timber section required. Only to a certain point where steel flitch beams are required. Then the Architect may consider using Glulam beams in a similar arrangement. The sight of steel plates and huge fixing bolts may not be acceptable to the design and so Architects and designers need something else.“From centre stage and into the lime light shines Technowood… Tah Dah…”Technowood is normally fabricated with Aluminium and timber, this is usually acceptable length to 7.5 metres span. In this instance, the fabrication was with GRP and real timber. Glass Reinforced Polymer is able to span up to 12.5 metres.The exterior terraces, designed with massive pergolas; unsupported throughout their length and signed off from the Structural Engineer for conformance.Swimming Pool PergolaThe swimming pool is also covered with an extreme pergola system. The span here is enormous and impressive nonetheless. It provide the vertical structure exactly as the design intended and provides dappled shade across the whole area. There are no upright support pillars to obstruct the walkways or vista.These sections like exactly like huge timber beams, they maybe GRP in the inside but they are certainly real wood on the outside.Brise soleil for terraces and balconiesYou can see from the images that the Technowood has been used to match the design of the pergolas to create brise soleil arrangements on the balconies. These are normal quite small affairs in small spans and not normally in timber, these are different. They are massive in section, huge in length and still in timber.Architects often specify raised timber structures to create shade from the sun. Technowood enable the design to become reality somewhat easier than first imagined. The sections can be moveable, house lighting and speakers too.Installing a Technowood PergolaEach project design must go through the design team at Technowood for approval; They advise on all fixing details. The team have designed and delivered thousands of projects over the last 2 and more decadesInstead of many hands, cranes and dangerous work environments, Technowood systems for Pergolas and Brise Soleil arrangements are lightweight. The fixings, usually hidden from sight resulting in cleaner lines, no flitch plates or nuts and bolts.Contact Technowood to realise your design into the unimaginable…We also have a showroom at The Sky House Design Centre please get in touch to book an appointment.

One of the most talked about subjects in timber cladding are the Vertical Fins.Solid timber or even huge steel forms are cumbersome, heavy and expensive. They often require specialist structural fixings and tame consuming to install.Technowood fins have been created to transform this arena. Simple in design, ultra-light weight and easy to install, saving on materials and labour for large scale commercial projects. In the main they are fabricated in Aluminium and if the spans are excessive they can be manufactured in GRP. All Technowood finishes are real timber…Vertical Fins, which uses Technowood products in facade design, attracts attention with its impressive architecture.There are multiple options for cladding and facade design within the world of Technowood. Interspersed vertical forms with spaces between or even panels of cladding… all manufactured under one roof and delivered to site at the same time, same batch, same material, same colour, same texture all with the same impressive result.Technwood have a showroom in Sky House Design Centre in Amersham, quick access from the Metro line. They also offer CPD presentation during the week direct to your practice… samples and product brochures all also available. Architect: Gokhan Aksoy Architects in collaboration with AS ArchitectsLocation:Private residenceProductTechnowood Fins, Cladding and PanelingCompletion:2016

Located in the East Midlands, Mountsorrel Quarry supplies the construction industry with large volumes of essential materials, which are used for construction projects throughout the UK.Due to an industrial fire which left a screen house beyond repair, a complete rebuild was required which included the design, supply and installation of safe, compliant access solutions.RequirementWright Engineering Group required four floors of open mesh flooring, handrail, stanchions and treads to re-build an industrial building at Mountsorrel Quarry that burnt down in November 2022, for the site to be back to full working capacity.SolutionLionweld Kennedy Group designed, manufactured and installed four floors of steel and GRP access solutions to the Mountsorrel site, enabling the building to be rebuilt safely. LK 20mm ball proof Safegrid flooring was required due to the height of the building and permanent access needed under each floor.Customer FeedbackLionweld Kennedy Group were by far the standout choice of all of the suppliers we contacted. From the beginning theservice was second-to-none, all items arrived on their project critical specified delivery dates, and the quality of the products were of a very high standard.Lionweld Kennedy Group remain a preferred supplier within the Wright Engineering Group due to the high quality of products and the excellent customer service always received.Luke Fagan, Construction Manager, Wright Engineering Group

Project DetailsGodalming College in Surrey had a problem with slippery decking on their campus. It is a highly trafficked area in the middle of the campus and is used as a seating area at lunchtime for staff and students. In dry weather the area does not cause any concerns but in wet or frosty weather the potential for slip hazards was huge. The college had used Watco products on internal floors so they called us to ask for advice. Our Solution"Slippery decking is a major safety issue throughout the year, but more so during winter months." An alternative solution was needed as the college had tried applying anti slip coatings (recommended by another supplier) but these had been applied to slightly damp wood and had flaked off. The potential slip issue was increased by the fact that the decking did not have any grooves in the top surface to offer traction underfoot. To solve these issues, Watco recommended and supplied 50mm wide GRP chamfered edge decking strips.The stone coloured strips were chosen to allow the strips to blend in with the decking but still provide the all important slip resistance underfoot, yellow strips are used to highlight the edges and steps to help meet DDA regulations. The strips are supplied already pre-drilled so the installation was completed in just two days over the Easter break allowing the area to be put back into service in plenty of time for the start of the new term. 

As described by the Woodland Trust, Glen Finglas is a great expanse of ancient woodland, lochs and open heathland, sitting at the heart of Loch Lomond and The Trossachs National Park and home to one of the best examples of upland wood pasture in Scotland.The newly constructed Gateway Building was designed to blend in with the surrounding woodlands and featured a circular timber-clad exterior with a spiralling, curved roof. The Woodland Trust approached RTA Building Limited, a Polyroof Approved Contractor, to provide a guaranteed waterproofing solution that would complement the aesthetics of the building.After comprehensive discussions and careful evaluation, we recommended the Polyroof 185 Warm Roof System for this unique project. This system stood out due to its exceptional BBA 30-year durability rating, impressive life-cycle costing performance, and an insurance-backed guarantee that offered the client peace of mind.The implementation process involved the meticulous installation of the Polyroof membrane, which flawlessly covered the flat roof areas while seamlessly following the curved perimeters and intricate spiral design. To ensure a fully waterproof edge detail that complemented the building’s contours, we installed a bespoke GRP capping. This robust combination provided Woodland Trust with a reliable and long-lasting roofing solution.Through our collaboration with Woodland Trust, we successfully implemented the Polyroof 185 Warm Roof System, delivering a durable, and cost-effective roofing solution. Our system’s exceptional durability rating, long-term life-cycle costing performance, and insurance-backed guarantee provided Woodland Trust with the confidence that they had chosen a roofing solution that would stand the test of time. With Polyroof, Woodland Trust achieved a seamless, reliable, and environmentally conscious roofing solution for their unique project.

The proprietors of this domestic property in Harrogate added a large extension with a total roof area of 150m2. The client wanted the new roof sections to complement the slate work and aesthetics of the original building whilst adding a contemporary and stylish look to the extension.Originally considering a zinc sheeted roofing system, the client explored alternative materials that could achieve the same visual impact but at lower cost. After discussions with Cure Roofing Ltd, a Polyroof simulated metal finish was proposed as a roofing solution that would meet all the client’s requirements.Not only do Polyroof’s range of liquids offer cost savings over traditional metals, but they are also lighter in weight, totally seamless and can be pigmented to any RAL colour. Having no scrap value, the client also had the added peace of mind that the roof would not be a target for theft.A timber warm roof was constructed which incorporated 120mm PIR insulation to achieve a U-Value of 0.18 W/m2K in compliance with building regulations. An OSB3 TG4 deck was fitted above the insulation and Polyroof pre-formed GRP standing seam trims were fixed at 600mm centres into the deck. Next, the first coat of the Protec waterproofing system was applied over the whole roof area and encapsulating the standing seam trims. The roof was finished with a second coat of Protec pigmented to RAL 7016 providing an anthracite grey colour to the whole roof, accurately simulating the appearance of zinc roof sheets.The workmanship by Polyroof approved contractor Cure Roofing was second to none and the quality of the finish left the client delighted with their new roof. With BBA approval, top-rated fire performance and Polyroof’s trusted 20 Year Accredited System Guarantee, the client has total peace of mind that their new extension could not be better protected for decades to come.

REQUIREMENT: Whilst major works were being carried out, temporary wheelchair access to an alternative entrance was necessary.The systems had to overcome the concrete steps and fully comply with Part K and M of the Building Regulations.END RESULT:The fitters worked different shifts over three days and two nights to ensure the project was completed by the deadline.The platforms include a 1:15 gradient and fully comply with Documents M & K of the Building Regulations. A step system was also fitted for able-bodied access, and mid-handrail in yellow at 600mm high was installed on both sides of all the ramps and platforms. Once the rental period is complete, the systems will be dismantled and reused in other hire projects.FEATURES INCLUDED: Infill Handrail - this product prevents users from climbing or falling through gaps.Yellow Tread - this is a safety feature designed to help those with impaired vision identify the nose of the ramp and steps and distinguish any level changes.Trombone Ends - these are added to the ends of a Rapid Ramp to prevent clothes catching.Mesh Platform - the self-draining mesh allows water to pass through rather than collect on the surface.Rest Platform – a rest platform at 5 metres is required to allow the user to pause.1100mm High Rail – these handrails attach to any level sections.Continuous Handrail - this handrail system ensures users always have support to hold onto.EXTRA FEATURES INCLUDED:Yellow Mid-Handrail - a lower handrail system designed to be used by young children and wheelchair users. Yellow is one of the easiest colours to see because of its ability to reflect light.Fully Compliant Step Unit – complies with Document M and K of the Building Regulations.GRP - a slip-resistant and non-corrosive surface. The ideal option for areas with high footfall, such as schools and public application.