"grp"

Non-Conductive Fencing, Trench Covers and Access Structures | Case StudyPower and Energy Infrastructure Contractor Morgan Sindall was appointed to design, build and commission the new converter station and chose to work with Dura Composites to provide safe, non- metallic Glass Reinforced Polymer (GRP) utility fencing for the AC/DC Halls, as well as a range of non-conductive access structures, utility trench covers & handrailing across the site.The IFA2 project aims to connect the electricity systems of Great Britain and France using high voltage subsea cables and will be capable of exporting or importing 1000MW of power between the UK and France, enough to power up to 1 million homes. In this project, the client specification mandated the use of non-conductive and non-metallic materials which could be used to construct removable fencing, permanent fencing and sliding gates to enable access to specific authorised personnel, whilst preventing others from accessing high-risk areas.

GRP Rail Station Platform - Hybrid Install | Case StudyRobroyston station features two brand new platforms constructed using the Dura Composites recommended hybrid GRP and steel solution which is designed to meet the requirements of Network Rail standard NR/L3/CIV/030 and combines the strength of a steel foundation with a Glass Reinforced Polymer (GRP) Dura Platform surface. The platform surface has incredible durability and anti-slip properties which is shown to reduce by only 5% after a million footfalls (tested to BS 7976-2:2002+A1:2013).AmcoGiffen were responsible for delivering the design and build works for the development, with funding for the station coming from Glasgow City Council, Network Rail and the Strathclyde Partnership for Transport.In choosing the GRP/Steel system from Dura Composites, the platform installation for the project (using GRP Dura Platform and steel trestles) has been able to take place largely while the line is open, minimising the impact on customers using the line.

Lionweld Kennedy supplied the walk ways for the 'East West Rail Phase 1' for Network Rail.This new rail has connected Oxford to Bicester, with the second phase expected to connect Oxford even further.We supplied GRP walkways and approximately 1km of GRP parapet handrails to bridges in multiple locations along the new East West rail road.GRP and Flowdeck is an efficient material for this due to its lightweight and high-strength which makes it a great solution for walkways and platforms.

Lionweld Kennedy designed, fabricated and supplied modular flat packs of both steel and GRP gratings, handrails, barrier ladders and gates to the 'GDF Suez Cygnus Bravo' gas field, which is owned by Heerema Fabrications. Using both steel and GRP, Lionweld Kennedy were able to design a system of walkways and handrails around the 250km2 field. Cygnus Bravo is an unmanned satellite wellhead platform tied-back to Cygnus Alpha’s processing platform. Cygnus Bravo is located approximately 150km off the coast of Lincolnshire, UK.Both our steel and GRP products can withstand harsh environments, such as oil rigs due to their durability from the high-quality material.Using both products in conjunction allows for a cost-effective flooring and safety solution for the client.

London GRP Roofing Ltd, specialists in fibreglass flat roofs and terraces, recently completed a Degaflex roofing installation using our high-performance system and gave their professional opinion.Stephen Knuckey, the Director of London GRP Roofing Ltd. posted on LinkedIn photos of their project along with a comment of ‘our "Degaflex overlay. Safe to say I am extremely pleased with the finish on this. Being a felt overlay and turning out this smooth, I’ll be looking forward to applying it directly to an OSB deck.’

Takeda is the largest pharmaceutical company in Japan. Dortek supplied GRP K & F type doors and MF5 hermetically sealing doors.

For a roof such as this with a vast amount of detail work the Flexiglass 2022 GRP Multi Surface Overlay System was the only product on the market for this application.

Lionweld Kennedy provided a package of work for 'Beatrice Offshore Wind Farm' which is just off the coast of John o'Groats in Scotland. We designed the project, ensuring steel and GRP was used efficiently to reduce costs for the client. In-house at our Middlesbrough factory, we fabricated steel and GRP grating to provide flooring and handrail solutions across the windfarm. The windfarm has the potential to generate 750MW of renewable energy,  is capable of providing enough wind powered electricity for up to 450,000 homes.The whole project was delivered in time and under budget.

Working for Burntisland Fabrications, we designed, fabricated and supplied modular flat packed steel and GRP grating and handrails to the 'Solan Topside' oil field which is owned by Burntisland Fabrications.Lionweld Kennedy utalised both steel and GRP grating and handrails to create a cost effect solution which suits their load bearing requirements. The Premier-operated Solan oil field is located west of the Shetlands in the North Sea and it is expected to produce 40 million barrels of oil with an estimated initial production rate of 24,000 barrels of oil per day.

GRP End of Platform Steps | Case StudyContractor AmcoGiffen selected Dura Composites to design and fabricate 6 sets of GRP End of Platform Steps for Kings Cross Station in London, which were installed by Amco in a very short time frame to meet the needs of the tight project timescales. Weighing up to 80% less than steel and 30% less than aluminium, Dura Composites End of Platform Steps offer equivalent performance for considerably less weight. This results in major savings including lower installation costs due to more economical transportation, handling and on-site positioning.The client was delighted with the quality of the design and workmanship and with Dura’s ability to turn the fabrications around in such a short space of time, describing the structures as having “gone in like a dream”. As well as fully fabricated non-corrosive and non-conductive single unit GRP end of platform steps Dura Composites can also supply in component or flat pack kit form ready for quick assembly on-site.

Bespoke Access Structure | Case StudyThis two-level access structure with staircases, cladding, edge protection handrailing and anti-slip grating flooring was designed by Dura Composites in conjunction with our client ENGIE Fabricom UK, who provide engineering and construction services to sectors including renewables, oil and gas, power, chemical and energy from waste.With the ability to supply both composite timber cladding for the containers and all the required GRP elements for the project, Orsted chose to work with Dura Composites. Although steel had previously been considered, the rising cost of steel versus GRP and its tendency to corrode in coastal environments made composite materials a far more durable and cost-effective option.The resulting access structure is safe, looks attractive and is non-conductive and non-corrosive. With a long design life and 25 year warranty, the GRP components are part of the latest d² range from Dura Composites which offer safer, stronger, faster and proven properties.

This doughnut shaped roof was a challenge due to its shape, but due to the versatility of Topseal GRP all of these obstacles were overcome with outstanding results.

In 2017 BMDS supplied Multivault GRP rooflights to a new build, 180,000 sq ft ambient warehouse constructed as part of a growth and expansion redevelopment at the Henderson Group headquarters in Mallusk outside Belfast. The new 12.5million warehouse which incorporates cutting edge design, was designed to streamline logistics and is one of the largest of its kind in Northern Ireland. BMDS supplied Multivault GRP Barrel rooflights to cover just over 2,200m2 or approx. 13% of the roof area – 22 runs extending over 16 metres with a further 2 runs of 8 metres streaming natural light into the group warehouse.

We were asked to provide teams at Scottish Water’s Treatment Works in Whitehillocks, Glenesk with safe access to a large chemical bund for operational and maintenance activities.A new installation, our client chose a GRP solution for its non-corrosive, low maintenance properties. We were tasked with designing, fabricating and installing the new platforms, the last phase taking just four days.As always, the project began with a detailed survey after which the CAD engineers created drawings to enable costings. The platform was initially constructed on our site at Brantham to ensure every component was accounted for and that the completed structure would meet all the requirements of our client. Once engineers here were satisfied, everything was shipped up to Scotland where our team rebuilt it in situ, making any fine adjustments as required. An enclosed working space often adds challenges but, by keeping the area tidy and organised at all times, everything went as planned.Step on Safety operatives hold relevant English (EUSR) and Scottish (DOMS) Water Hygiene certification and have a great deal of experience working on Water Treatment Works all over the UK.The finished solution features a raised GRP Anti Slip Grating platform on a GRP Profile frame with our Ergonomic Modular Handrail and steps at each end. This was carefully aligned with the bund wall to make a continuous, trip-free surface without compromising the integrity of the wall itself. A 4m GRP Ladder with Safety Hoops takes you up to a secure Anti-Slip Platform enclosed by Handrail and a Safety Gate.  

Molkerei Alois Müller (UK) is a European market leader in dairy products. Dortek installed GRP K type hinged and sliding doors and chiller doors in the facility.

Degaflex Fire Rated Roofing system providing a watertight finish, either smooth or textured. This installation was required to overcome a long standing issue with water ingress / leaking through the roof.The building was an outhouse in Snodland, Kent. The roof had been leaking for some time, Degaflex was installed onto a felt substrate by London GRP Roofing Ltd.Stephen Knuckey, the Director of London GRP Roofing Ltd. posted on LinkedIn ‘Our #Degaflex overlay. Safe to say I’m extremely pleased with the finish on this. Being a felt overlay and turning out this smooth, I’ll be looking forward to applying it directly to an OSB deck.’

Many of the GRP Riser Floors we install are fitted during the initial build. Using a framework made from GRP profiles, capped with panels of GRP Grating, we fill usually simple shapes as a building goes up, ensuring people and equipment can’t fall down the holes required for services installation.In an older building, the chances are the services are already in place, which means we need to cut around any pipes, cables and ducting to ensure a neat fit with no gaps.Gainsborough House in Richmond was one such installation. The riser gaps were actually quite small so, while there was no risk of a person falling through, dropped tools could, presenting – at worst – a potential hazard to people and equipment below and – at best – an inconvenience as tools need to be retrieved or replaced. We were sub-contracted by Westgreen Construction to bring the spaces around the risers up to the current safety standards and help prevent future accidents.On some floors the gaps were almost full of services trunking and, as an added challenge, electrical cable trays coming forward presented an uneven surface to work on. We built frames between each tray, creating a raised base to fit the grating to. The mesh was then carefully cut to accommodate the various services in place.In other parts of the building the client needed the grating to be 50mm away from already-installed duct work to allow for lagging and requested a kick plate rather than the normal flush fit. This required a modified frame to give the site team something to fix the plate to.GRP is an incredibly flexible material to work with. It’s much lighter than steel equivalents making it relatively easy to manoeuvre into position. It’s also easier to cut and non-sparking so doesn’t require a hot works permit. This allows us to make adjustments onsite, achieving a high level of precision in a fraction of the time, keeping quality up and costs down.No matter what type or age of a building, our expert teams will find a GRP riser solution to ensure site safety. For more information call us on 01206 396 446.

d² Dura Grating Mini Mesh, Dura Profile & Dura Platform 40 | Case StudyDura Composites was engaged by Premier Marinas to work with their engineering company to produce a composite floor structure around their travel hoist supported by large 305mm GRP Dura Profile beams between 6-10m in length. The team chose the GRP material over steel due to its superior performance in corrosive salt-water environments. Unique in the market, Dura Profiles exceed the higher performance E23 grade requirement of the BS EN 13706 standard.Also central to the efficient operation of the washdown and hoist are Dura Grating and Dura Platform 40 flooring made from moulded and pultruded high-performance GRP panels which are unique in design to Dura. The open mesh section utilises 55mm d2 Dura Grating Mini Mesh in dark grey, which facilitates drainage whilst maintaining strength and unrivalled anti-slip properties. The solid surface sections were created using patented d2 Dura Platform 40, which are crankable to create an in-built fall to aid water runoff.

Lionweld Kennedy designed, fabricated and supplied the modular flat packed steel and GRP grating and stair treads to the 'Clair Ridge Oil Filed' for Hyundai Heavy Industries.Using both steel and GRP, we created an efficient solution for their flooring. Both materials thrive in harsh environments, which is why Lionweld Kennedy supplied an range of our products to cut down on costs, while maintaining high strength. Clair Ridge is the second phase of development of the Clair field which, with an estimated eight billion barrels of oil in place, is the largest undeveloped hydrocarbon resource onthe UKCS.The £4.5bn investment involves two new bridge-linked platforms.

A comprehensive set of rooflight solutions has been provided, including Energysaver factory assembled GRP rooflights, to a newly expanded production facility in Dundee. Brett Martin was selected for this project due to meeting for 3 separate specifications. This involved supplying daylighting solutions to an existing building, new building and link corridor. These rooflight play a significant part in ensuring this facility meets its energy targets, whilst enhancing the working environment. Specifications: Factory Assembled Rooflights: 230m2 of Trilite 3.0 Energysaver FAIRs Vaults: 2 x 8m and 10 m Triple skin GRP Multivaults Skylights: 2 pyramid glass Ritchlights, 2.5m x 2.5m

We are onsite in Stratford this week improving GRP Riser Floors that had been installed by another company using sub-standard GRP grating. The GRP supporting joists we are adding will ensure the riser floors meet all the safety standards for decades to come.The building on Pool Street West is one of two developments on the new UCL East campus. Together, the new buildings will house hi-tech laboratories and research space, student accommodation and designated areas for working with schools, charities and local groups. They will total more than 50,000 square metres and be home to 4,000 students and around 260 academic staff. Pool Street West is due to open in 2022, and Marshgate the year after.The two new buildings are part of Transforming UCL, a £1.25bn ten-year programme of investment in UCL’s estate across London to support the University’s continuing growth. Hopefully, the alterations won’t delay construction; glass reinforced plastic structural beams are a fraction of the weight of steel equivalents so are quick and easy to install. We don’t know why the original supplier made the material choices they did but, at Step on Safety, all the work we do is ISO accredited, meeting a minimum load requirement of 5kn/m2. Our grating is the very best quality and our design and installation teams are trained to provide solutions that meet every requirement, every time.To ensure you get the very best GRP solution, talk to the Step on Safety team. We pride ourselves on providing outstanding customer service and take great care to ensure that each project is completed to our client’s complete satisfaction.

Lionweld Kennedy supplied and installed both open mesh flooring and GRP light out removeable handrails to 4 twin level access gantries at the 'Doncaster Carr IEP Depot' for Hitachi Rail Group.We supplied and fixed demarcation fencing with integral gates to form the stores area within the facility.Also, we supplied and fixed internal depot protection to fork lift routes, including column protection, bollards and spring steel barrier systems.Using both steel open mesh flooring and GRP handrails was a great cost solution for the client, as we were able to utalise our products to create a safe working environment which is fully compliant with British and European standards.

The award-winning Skelton Lakes motorway services near Leeds is using bespoke manufactured architectural linings from the Pendock Linea range. GRG pilasters were specified to provide a consistent finish between shop fronts, whilst integrating with the dry lined walls above. They also include a 30mm radius on each corner to ensure there are no sharp edges and a stainless-steel kick plate at the base.GRP bulkheads are used to conceal the steel floor beams at first-floor level, which were manufactured to follow the gentle curve incorporated in the design of the shop fronts. By using GRP it allows a small amount of flex to ease installation and ensures the minimum additional mass is added to the structure.

This facility is home to some of the worlds most experienced science professionals working at the frontiers of medicine. Dortek installed GRP K& F type sliding doors and MF5 hermetically sealing doors across the facility.

This SIPS panel building on the Blackpool promenade was specified in Topseal HD on the roof, external and internal walls. Due to the hard wearing properties of GRP, it was the best solution when dealing with all of the elements experienced on the sea front.

More than 150 metres of UNIFOLD® was installed at HM Land Registry, Coventry.This installation utilized the UNIFOLD® patented clip-joint system designed to allow joints to be competently and successfully completed behind obstructions and where access is particularly difficult.The existing gutter systems installed on the roof of the building were manufactured from GRP (Glass Reinforced Polyester).The GRP gutter joints had broken down due to thermal movement, for which this material is particularly prone.In order to ensure the integrity of the lining, system expansion joints were strategically introduced to induce Unifold to move in complete unison with the gutters beneath.This was the second HM Land Registry building to receive UNIFOLD®. The previous installation was in Leicester.

Contacted by Tefken Construction, we designed, fabricated and supplied modular flat packs of both steel and GRP gratings, heavy duty barrier rails, gates, ladders, treads and handrails to the 'Chirag Oil Field'.Our designers ensured that all material and placements could withstand the given environment. Using both steel and GRP allowed for cost efficiencies for the client, while maintaining a great strength for their platforms and rails.Our modular flat packs allow the client to install their flooring and other items easily.Chirag is an offshore production, drilling and quarters (PDQ) platform located 120km east of Baku in the Caspian Sea, at a water depth of 120 meters.First oil from the platform was achieved on 28 January 2014.Total Chirag production was on average 53,000 barrels per day.

A new youth centre's development is underway to the west of Weribee, in the surronding area of Cherry Creek and Dart Valley Systems have provided products from the Safe Ensuite range for the project.The Safe Ensuite range is manufactored from Glass Reinforced Polyester (GRP) which is a single skin configuration that has three different weaves of glass fibre to give the product a good internal sttructural integrity, this is then impregnated with polyester resin to matrix it all together to produce the strong and extrmely durable composite material. GRP is virtually unbreakbale and ideal for high security and correctional facilities. The range of products provided are as follows:·       178 x VR01-010 High Security Ligature Resistant Toilet·       37 x VR01-072 V2 High Security WC Pan Less Abled with Grey Top

A new youth centre’s development is underway to the west of Werribee, in the surrounding area of Cherry Creek and Dart Valley Systems have provided products from the Safe Ensuite range for the project. The Safe Ensuite range is manufactured from Glass Reinforced Polyester (GRP) which is a single skin configuration that has three different weaves of glass fibre to give the product a good internal structural integrity, this is then impregnated with polyester resin to matrix it all together to produce the strong and extremely durable composite material. GRP is virtually unbreakable and ideal for high security and correctional facilities. The range of products provided are as follows:178 x VR01-010 High Security Ligature Resistant Toilet 37 x VR01-072 V2 High Security WC Pan Less Abled with Grey Top

When the power supply within the Stansted Tunnel needed upgrading, Marshall-Tufflex was the only company able to supply Network Rail’s specified Class 1 GRP cable tray system and meet the tight deadlines J Murphy & Sons has to complete the work.

Lionweld Kennedy designed, supplied, fabricated and installed extensions to existing platforms in order to accommodate longer trains and add a new emergency end of platform staircase . The platforms we worked on was Shepherds Bush, Imperial Wharf, West Brompton and Clapham Stations.We provided GRP deck, below deck screens, mesh litter screens, end of platform steps, fencing and lockable gates as well as associated handrails, plinths, fixtures and fittings.The GRP deck panel’s increased strength allows spans of 4000mm clear span with a 5kn/m² pedestrian loading.This meets all network rail load requirements and is fully approved and in use.Additional strengthening to the deck was required to accommodate the lighting/CCTV columns shown above.We added white and yellow edge lines and safety lines as well as the tactile pavers moulded to the deck.The gritted anti-slip surface is also ideal for this application where safety is paramount.

Brett Martin added a hat trick of international projects to an already impressive portfolio of major sporting venues - Wembley Stadium, Galway Racecourse and Kensington Oval in Barbados.Over 5,000 square metres of Safelight translucent GRP rooflights were installed on the magnificent 90,000 seat Wembley Stadium. The Safelight rooflights cover and brighten a significant area of the stadium directly beneath the iconic arch, providing 70% transmission of diffused natural light. Supplied in lengths ranging from 12.8m to 15.4m, the sheets were installed running from gutter to gutter, creating a series of individual bays without endlaps. Rooflights are an essential design feature for sports stadia, enabling natural daylight to reach the pitch - vital for promoting grass growth and helping ground staff to maintain an optimum playing surface that also looks impressive for televised events. The diffused daylight from Safelight GRP rooflights also improves the ambience for spectators by creating a brighter, more pleasant environment. 

Undergoing some serious regeneration, Bromley High Street in East London has several building projects underway at the moment with new, affordable flats and houses springing up everywhere.Thomas Sinden was appointed by Poplar HARCA as their contractor to deliver one such project, building 13 new homes, including a large family dwelling in a single residential block.The infill site at 70-76 Bromley High Street, E3 was underused, but will now provide 3 affordable/social rented units and 10 intermediate houses, as well as a private amenity space and a large communal garden.The architect specified GRP Riser Flooring and Thomas Sinden selected Step on Safety to supply the ten risers required over five floors. They were fabricated by Step on Safety staff at the workshop in Brantham and subsequently installed by the Thomas Sinden site teams. We find that, on fast moving projects where time and space are critical, clients prefer to have fabrications supplied in one delivery so they are available as and when needed rather than co-ordinating multiple site teams. It offers a cost saving too.We are finding that GRP solutions are being chosen by the architects at the very beginning of a project far more frequently, rather than it being left to the preference of the contracted builder. Whether panels and profiles are being cut to fit on or offsite, the benefits over steel alternatives – such as weight, strength, ease of cutting and longevity – are now widely recognised.To find out how Step on Safety can help you meet your architect’s requirements with GRP service riser flooring, call 01206 396 446 today.

Non-Conductive, Anti-Slip Flooring and Walkways | Case StudyArena Events Group chose Dura Composites to supply the tiered structure stadium decking for the seating and platform areas, manufactured from our high quality and corrosion-resistant Glass Reinforced Polymer (GRP) Dura Slab 40 and 20 products which provided an anti-slip, fire-tested and load-tested alternative to the Buffalo® Board and traditional plywood used previously. Dura Composites’ ability to be able to meet a range of stringent test requirements including flare resistance tests and FEA analysis made us the ideal choice for this high profile project which not only allows for future changes to seating configurations, but also improves access to amenities on the concourse. The two types of Dura Slab used on this project are precision engineered GRP structural flooring systems that provide an incredible strength to weight ratio. High strength fibreglass composite is pultruded in one mass to produce a consistent quality flooring structure that is also non-corrosive, chemically resistant – and has an anti-slip walking surface.

The elegant Ely Place, just to the north of Holborn Circus, was until relatively recently, considered to be a part of Cambridgeshire, privately owned by the Bishops of Ely. Even today, the street has its own gatehouse and beadles. The historical site boasts an extraordinary history and was once the site of the Bishop’s Palace and Hatton House. It’s still home to the Chapel of St Etheldreda, parts of which date back to the 13th Century and Ye Old Mitre Public House, originally built in 1546.In 1772, the estate was sold to the Crown and the old palace, now in a ruinous state, was demolished. The handsome rows of townhouses that now stand on either side of the street were built in the same year. Today its buildings are mostly occupied by prestigious legal firms, but its colourful array of former residents are still celebrated and its history has very much been kept alive.It’s always a pleasure to be invited to work in London’s older buildings, effectively becoming a part of the care and restoration required to keep them alive for generations to come and no job is considered too small; this was just a one-day project, replacing a rotten wooden Hop Over and a rusty flight of Access Stairs on the 4th floor with smart, low-maintenance, long-lasting GRP equivalents.They were constructed using QuartzGrip® Anti-Slip GRP Standard Mesh Open Grating and Universal GRP Structural Profiles for the framework and handrailing. Bright yellow Anti-Slip Stair Nosing highlights the potential trip hazard, further reducing the risk of slips and falls. Both were built in our Suffolk-based workshop and transported in chunks for quick and easy fitting onsite. Old or new, is it time to upgrade your site access? We are happy to supply anything from the smallest hop over to extensive maintenance platforms and multi-storey staircases. For more information call us on 01206 396 446.

The project took place across a 21 m2 double garage roof that required updating and maintenance work as it had simply been left to the elements and was no longer fit for purpose.  Rob Rough, Director of PPM Care Ltd stated Degaflex that he was “really pleased with the outcome and impressed with how easy it is to install Degaflex” he went on to add that he would have traditionally used GRP, however, he will be “using Degaflex going-forwards”.