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IFA2 Converter Station - GRP Products
Dura Composites Ltd
Non-Conductive Fencing, Trench Covers and Access Structures | Case StudyPower and Energy Infrastructure Contractor Morgan Sindall was appointed to design, build and commission the new converter station and chose to work with Dura Composites to provide safe, non- metallic Glass Reinforced Polymer (GRP) utility fencing for the AC/DC Halls, as well as a range of non-conductive access structures, utility trench covers & handrailing across the site.The IFA2 project aims to connect the electricity systems of Great Britain and France using high voltage subsea cables and will be capable of exporting or importing 1000MW of power between the UK and France, enough to power up to 1 million homes. In this project, the client specification mandated the use of non-conductive and non-metallic materials which could be used to construct removable fencing, permanent fencing and sliding gates to enable access to specific authorised personnel, whilst preventing others from accessing high-risk areas.
Robroyston Station, Glasgow
Dura Composites Ltd
GRP Rail Station Platform - Hybrid Install | Case StudyRobroyston station features two brand new platforms constructed using the Dura Composites recommended hybrid GRP and steel solution which is designed to meet the requirements of Network Rail standard NR/L3/CIV/030 and combines the strength of a steel foundation with a Glass Reinforced Polymer (GRP) Dura Platform surface. The platform surface has incredible durability and anti-slip properties which is shown to reduce by only 5% after a million footfalls (tested to BS 7976-2:2002+A1:2013).AmcoGiffen were responsible for delivering the design and build works for the development, with funding for the station coming from Glasgow City Council, Network Rail and the Strathclyde Partnership for Transport.In choosing the GRP/Steel system from Dura Composites, the platform installation for the project (using GRP Dura Platform and steel trestles) has been able to take place largely while the line is open, minimising the impact on customers using the line.
East West Rail Phase 1
Lionweld Kennedy Group
Lionweld Kennedy supplied the walk ways for the 'East West Rail Phase 1' for Network Rail.This new rail has connected Oxford to Bicester, with the second phase expected to connect Oxford even further.We supplied GRP walkways and approximately 1km of GRP parapet handrails to bridges in multiple locations along the new East West rail road.GRP and Flowdeck is an efficient material for this due to its lightweight and high-strength which makes it a great solution for walkways and platforms.
GDF Suez Cygnus Bravo
Lionweld Kennedy Group
Lionweld Kennedy designed, fabricated and supplied modular flat packs of both steel and GRP gratings, handrails, barrier ladders and gates to the 'GDF Suez Cygnus Bravo' gas field, which is owned by Heerema Fabrications. Using both steel and GRP, Lionweld Kennedy were able to design a system of walkways and handrails around the 250km2 field. Cygnus Bravo is an unmanned satellite wellhead platform tied-back to Cygnus Alpha’s processing platform. Cygnus Bravo is located approximately 150km off the coast of Lincolnshire, UK.Both our steel and GRP products can withstand harsh environments, such as oil rigs due to their durability from the high-quality material.Using both products in conjunction allows for a cost-effective flooring and safety solution for the client.
Degaflex Flat Roofing Repair
Degafloor Ltd
London GRP Roofing Ltd, specialists in fibreglass flat roofs and terraces, recently completed a Degaflex roofing installation using our high-performance system and gave their professional opinion.Stephen Knuckey, the Director of London GRP Roofing Ltd. posted on LinkedIn photos of their project along with a comment of ‘our "Degaflex overlay. Safe to say I am extremely pleased with the finish on this. Being a felt overlay and turning out this smooth, I’ll be looking forward to applying it directly to an OSB deck.’
Takeda Pharmaceutical Company, Dublin
Dortek Ltd
Takeda is the largest pharmaceutical company in Japan. Dortek supplied GRP K & F type doors and MF5 hermetically sealing doors.
Old Lloyds TSB Building – Calthorpe Road Edgbaston
Cromar Building Products
For a roof such as this with a vast amount of detail work the Flexiglass 2022 GRP Multi Surface Overlay System was the only product on the market for this application.
Beatrice Offshore Wind Farm
Lionweld Kennedy Group
Lionweld Kennedy provided a package of work for 'Beatrice Offshore Wind Farm' which is just off the coast of John o'Groats in Scotland. We designed the project, ensuring steel and GRP was used efficiently to reduce costs for the client. In-house at our Middlesbrough factory, we fabricated steel and GRP grating to provide flooring and handrail solutions across the windfarm. The windfarm has the potential to generate 750MW of renewable energy, is capable of providing enough wind powered electricity for up to 450,000 homes.The whole project was delivered in time and under budget.
Solan Topside
Lionweld Kennedy Group
Working for Burntisland Fabrications, we designed, fabricated and supplied modular flat packed steel and GRP grating and handrails to the 'Solan Topside' oil field which is owned by Burntisland Fabrications.Lionweld Kennedy utalised both steel and GRP grating and handrails to create a cost effect solution which suits their load bearing requirements. The Premier-operated Solan oil field is located west of the Shetlands in the North Sea and it is expected to produce 40 million barrels of oil with an estimated initial production rate of 24,000 barrels of oil per day.
Kings Cross Station, London
Dura Composites Ltd
GRP End of Platform Steps | Case StudyContractor AmcoGiffen selected Dura Composites to design and fabricate 6 sets of GRP End of Platform Steps for Kings Cross Station in London, which were installed by Amco in a very short time frame to meet the needs of the tight project timescales. Weighing up to 80% less than steel and 30% less than aluminium, Dura Composites End of Platform Steps offer equivalent performance for considerably less weight. This results in major savings including lower installation costs due to more economical transportation, handling and on-site positioning.The client was delighted with the quality of the design and workmanship and with Dura’s ability to turn the fabrications around in such a short space of time, describing the structures as having “gone in like a dream”. As well as fully fabricated non-corrosive and non-conductive single unit GRP end of platform steps Dura Composites can also supply in component or flat pack kit form ready for quick assembly on-site.
Offshore Technician Training Facility, Grimsby
Dura Composites Ltd
Bespoke Access Structure | Case StudyThis two-level access structure with staircases, cladding, edge protection handrailing and anti-slip grating flooring was designed by Dura Composites in conjunction with our client ENGIE Fabricom UK, who provide engineering and construction services to sectors including renewables, oil and gas, power, chemical and energy from waste.With the ability to supply both composite timber cladding for the containers and all the required GRP elements for the project, Orsted chose to work with Dura Composites. Although steel had previously been considered, the rising cost of steel versus GRP and its tendency to corrode in coastal environments made composite materials a far more durable and cost-effective option.The resulting access structure is safe, looks attractive and is non-conductive and non-corrosive. With a long design life and 25 year warranty, the GRP components are part of the latest d² range from Dura Composites which offer safer, stronger, faster and proven properties.
Zinc effect round roof
Topseal Systems Ltd
This doughnut shaped roof was a challenge due to its shape, but due to the versatility of Topseal GRP all of these obstacles were overcome with outstanding results.
Henderson Group Warehouse
Brett Martin Daylight Systems
In 2017 BMDS supplied Multivault GRP rooflights to a new build, 180,000 sq ft ambient warehouse constructed as part of a growth and expansion redevelopment at the Henderson Group headquarters in Mallusk outside Belfast.
The new 12.5million warehouse which incorporates cutting edge design, was designed to streamline logistics and is one of the largest of its kind in Northern Ireland. BMDS supplied Multivault GRP Barrel rooflights to cover just over 2,200m2 or approx. 13% of the roof area – 22 runs extending over 16 metres with a further 2 runs of 8 metres streaming natural light into the group warehouse.
Muller, Shropshire
Dortek Ltd
Molkerei Alois Müller (UK) is a European market leader in dairy products. Dortek installed GRP K type hinged and sliding doors and chiller doors in the facility.
Degaflex Fire Rated Roofing System - Case Study - Resin
Degafloor Ltd
Degaflex Fire Rated Roofing system providing a watertight finish, either smooth or textured. This installation was required to overcome a long standing issue with water ingress / leaking through the roof.The building was an outhouse in Snodland, Kent. The roof had been leaking for some time, Degaflex was installed onto a felt substrate by London GRP Roofing Ltd.Stephen Knuckey, the Director of London GRP Roofing Ltd. posted on LinkedIn ‘Our #Degaflex overlay. Safe to say I’m extremely pleased with the finish on this. Being a felt overlay and turning out this smooth, I’ll be looking forward to applying it directly to an OSB deck.’
Noss-on-Dart Marina, UK
Dura Composites Ltd
d² Dura Grating Mini Mesh, Dura Profile & Dura Platform 40 | Case StudyDura Composites was engaged by Premier Marinas to work with their engineering company to produce a composite floor structure around their travel hoist supported by large 305mm GRP Dura Profile beams between 6-10m in length. The team chose the GRP material over steel due to its superior performance in corrosive salt-water environments. Unique in the market, Dura Profiles exceed the higher performance E23 grade requirement of the BS EN 13706 standard.Also central to the efficient operation of the washdown and hoist are Dura Grating and Dura Platform 40 flooring made from moulded and pultruded high-performance GRP panels which are unique in design to Dura. The open mesh section utilises 55mm d2 Dura Grating Mini Mesh in dark grey, which facilitates drainage whilst maintaining strength and unrivalled anti-slip properties. The solid surface sections were created using patented d2 Dura Platform 40, which are crankable to create an in-built fall to aid water runoff.
Clair Ridge Oil Field
Lionweld Kennedy Group
Lionweld Kennedy designed, fabricated and supplied the modular flat packed steel and GRP grating and stair treads to the 'Clair Ridge Oil Filed' for Hyundai Heavy Industries.Using both steel and GRP, we created an efficient solution for their flooring. Both materials thrive in harsh environments, which is why Lionweld Kennedy supplied an range of our products to cut down on costs, while maintaining high strength. Clair Ridge is the second phase of development of the Clair field which, with an estimated eight billion barrels of oil in place, is the largest undeveloped hydrocarbon resource onthe UKCS.The £4.5bn investment involves two new bridge-linked platforms.
Dover Fuelling Solutions Factory
Brett Martin Daylight Systems
A comprehensive set of rooflight solutions has been provided, including Energysaver factory assembled GRP rooflights, to a newly expanded production facility in Dundee.
Brett Martin was selected for this project due to meeting for 3 separate specifications. This involved supplying daylighting solutions to an existing building, new building and link corridor.
These rooflight play a significant part in ensuring this facility meets its energy targets, whilst enhancing the working environment.
Specifications:
Factory Assembled Rooflights: 230m2 of Trilite 3.0 Energysaver FAIRs
Vaults: 2 x 8m and 10 m Triple skin GRP Multivaults
Skylights: 2 pyramid glass Ritchlights, 2.5m x 2.5m
Doncaster Carr IEP Depot
Lionweld Kennedy Group
Lionweld Kennedy supplied and installed both open mesh flooring and GRP light out removeable handrails to 4 twin level access gantries at the 'Doncaster Carr IEP Depot' for Hitachi Rail Group.We supplied and fixed demarcation fencing with integral gates to form the stores area within the facility.Also, we supplied and fixed internal depot protection to fork lift routes, including column protection, bollards and spring steel barrier systems.Using both steel open mesh flooring and GRP handrails was a great cost solution for the client, as we were able to utalise our products to create a safe working environment which is fully compliant with British and European standards.
Pilaster linings and bulkheads for award winning motorway services
Pendock
The award-winning Skelton Lakes motorway services near Leeds is using bespoke manufactured architectural linings from the Pendock Linea range. GRG pilasters were specified to provide a consistent finish between shop fronts, whilst integrating with the dry lined walls above. They also include a 30mm radius on each corner to ensure there are no sharp edges and a stainless-steel kick plate at the base.GRP bulkheads are used to conceal the steel floor beams at first-floor level, which were manufactured to follow the gentle curve incorporated in the design of the shop fronts. By using GRP it allows a small amount of flex to ease installation and ensures the minimum additional mass is added to the structure.
AstraZeneca, Cheshire
Dortek Ltd
This facility is home to some of the worlds most experienced science professionals working at the frontiers of medicine. Dortek installed GRP K& F type sliding doors and MF5 hermetically sealing doors across the facility.
Blackpool Public Convenience
Topseal Systems Ltd
This SIPS panel building on the Blackpool promenade was specified in Topseal HD on the roof, external and internal walls. Due to the hard wearing properties of GRP, it was the best solution when dealing with all of the elements experienced on the sea front.
HM Land Registry
Ampteam Ltd
More than 150 metres of UNIFOLD® was installed at HM Land Registry, Coventry.This installation utilized the UNIFOLD® patented clip-joint system designed to allow joints to be competently and successfully completed behind obstructions and where access is particularly difficult.The existing gutter systems installed on the roof of the building were manufactured from GRP (Glass Reinforced Polyester).The GRP gutter joints had broken down due to thermal movement, for which this material is particularly prone.In order to ensure the integrity of the lining, system expansion joints were strategically introduced to induce Unifold to move in complete unison with the gutters beneath.This was the second HM Land Registry building to receive UNIFOLD®. The previous installation was in Leicester.
Cherry Creek Youth Justice Centre
KWC DVS Limited
A new youth centre's development is underway to the west of Weribee, in the surronding area of Cherry Creek and Dart Valley Systems have provided products from the Safe Ensuite range for the project.The Safe Ensuite range is manufactored from Glass Reinforced Polyester (GRP) which is a single skin configuration that has three different weaves of glass fibre to give the product a good internal sttructural integrity, this is then impregnated with polyester resin to matrix it all together to produce the strong and extrmely durable composite material. GRP is virtually unbreakbale and ideal for high security and correctional facilities. The range of products provided are as follows:· 178 x VR01-010 High Security Ligature Resistant Toilet· 37 x VR01-072 V2 High Security WC Pan Less Abled with Grey Top
Chirag Oil Field
Lionweld Kennedy Group
Contacted by Tefken Construction, we designed, fabricated and supplied modular flat packs of both steel and GRP gratings, heavy duty barrier rails, gates, ladders, treads and handrails to the 'Chirag Oil Field'.Our designers ensured that all material and placements could withstand the given environment. Using both steel and GRP allowed for cost efficiencies for the client, while maintaining a great strength for their platforms and rails.Our modular flat packs allow the client to install their flooring and other items easily.Chirag is an offshore production, drilling and quarters (PDQ) platform located 120km east of Baku in the Caspian Sea, at a water depth of 120 meters.First oil from the platform was achieved on 28 January 2014.Total Chirag production was on average 53,000 barrels per day.
Cherry Creek Youth Justice Centre
Dart Valley Systems Ltd
A new youth centre’s development is underway to the west of Werribee, in the surrounding area of Cherry Creek and Dart Valley Systems have provided products from the Safe Ensuite range for the project. The Safe Ensuite range is manufactured from Glass Reinforced Polyester (GRP) which is a single skin configuration that has three different weaves of glass fibre to give the product a good internal structural integrity, this is then impregnated with polyester resin to matrix it all together to produce the strong and extremely durable composite material. GRP is virtually unbreakable and ideal for high security and correctional facilities. The range of products provided are as follows:178 x VR01-010 High Security Ligature Resistant Toilet 37 x VR01-072 V2 High Security WC Pan Less Abled with Grey Top
Keeping Stansted Tunnel’s Upgrade Project on Track
Marshall-Tufflex Ltd
When the power supply within the Stansted Tunnel needed upgrading, Marshall-Tufflex was the only company able to supply Network Rail’s specified Class 1 GRP cable tray system and meet the tight deadlines J Murphy & Sons has to complete the work.
West London Platform Extensions
Lionweld Kennedy Group
Lionweld Kennedy designed, supplied, fabricated and installed extensions to existing platforms in order to accommodate longer trains and add a new emergency end of platform staircase . The platforms we worked on was Shepherds Bush, Imperial Wharf, West Brompton and Clapham Stations.We provided GRP deck, below deck screens, mesh litter screens, end of platform steps, fencing and lockable gates as well as associated handrails, plinths, fixtures and fittings.The GRP deck panel’s increased strength allows spans of 4000mm clear span with a 5kn/m² pedestrian loading.This meets all network rail load requirements and is fully approved and in use.Additional strengthening to the deck was required to accommodate the lighting/CCTV columns shown above.We added white and yellow edge lines and safety lines as well as the tactile pavers moulded to the deck.The gritted anti-slip surface is also ideal for this application where safety is paramount.
Wembley Stadium
Brett Martin Daylight Systems
Brett Martin added a hat trick of international projects to an already impressive portfolio of major sporting venues - Wembley Stadium, Galway Racecourse and Kensington Oval in Barbados.Over 5,000 square metres of Safelight translucent GRP rooflights were installed on the magnificent 90,000 seat Wembley Stadium. The Safelight rooflights cover and brighten a significant area of the stadium directly beneath the iconic arch, providing 70% transmission of diffused natural light. Supplied in lengths ranging from 12.8m to 15.4m, the sheets were installed running from gutter to gutter, creating a series of individual bays without endlaps. Rooflights are an essential design feature for sports stadia, enabling natural daylight to reach the pitch - vital for promoting grass growth and helping ground staff to maintain an optimum playing surface that also looks impressive for televised events. The diffused daylight from Safelight GRP rooflights also improves the ambience for spectators by creating a brighter, more pleasant environment.
West Ham Stadium, London
Dura Composites Ltd
Non-Conductive, Anti-Slip Flooring and Walkways | Case StudyArena Events Group chose Dura Composites to supply the tiered structure stadium decking for the seating and platform areas, manufactured from our high quality and corrosion-resistant Glass Reinforced Polymer (GRP) Dura Slab 40 and 20 products which provided an anti-slip, fire-tested and load-tested alternative to the Buffalo® Board and traditional plywood used previously. Dura Composites’ ability to be able to meet a range of stringent test requirements including flare resistance tests and FEA analysis made us the ideal choice for this high profile project which not only allows for future changes to seating configurations, but also improves access to amenities on the concourse. The two types of Dura Slab used on this project are precision engineered GRP structural flooring systems that provide an incredible strength to weight ratio. High strength fibreglass composite is pultruded in one mass to produce a consistent quality flooring structure that is also non-corrosive, chemically resistant – and has an anti-slip walking surface.
Degaflex Flat Roofing System
Degafloor Ltd
The project took place across a 21 m2 double garage roof that required updating and maintenance work as it had simply been left to the elements and was no longer fit for purpose. Rob Rough, Director of PPM Care Ltd stated Degaflex that he was “really pleased with the outcome and impressed with how easy it is to install Degaflex” he went on to add that he would have traditionally used GRP, however, he will be “using Degaflex going-forwards”.
Isle of Wight Platform Stations, UK
Dura Composites Ltd
GRP Rail Station Platform - Mountbridge Install | Case StudyThe Island Line and its associated infrastructure on the Isle of Wight in the UK has recently been upgraded to offer a more frequent service and introduce a refurbished fleet of Class 484 trains. Key to the project was creating improved accessibility between the train and the station platform to allow the new trains to operate effectively. This was achieved by deploying GRP Dura Platform panels from Dura Composites in conjunction with the Mountbridge™ system from Hammond ecs ltd to raise the platform gauge by up to 400mm at 5 stations on the Island Line, including Ryde Pier Head.The patented 40mm Dura Platform solution (Patent No GB 2 523 381) has a span of 1.5m per 5kN/m2 UDL and delivers multiple benefits in terms of faster, safer and easier installation, reducing time on site, therefore reducing disruption to passengers, and providing major cost savings versus traditional materials such as concrete. The platform panels can accommodate fully integrated tactile recesses, illumination of the coper and integrated heating to remove frost & ice build up and reduce the future maintenance burden of the platforms.
The London Aquatics Centre
Dortek Ltd
The London Aquatics centre was used during the London 2012 Games for swimming and diving. Dortek supplied hygienic doors to match the specification which was extremely durable, low maintenance doors which are resistant to moisture. Dortek GRP doors have permanent built in colour, are easy to clean and are unaffected by steam, chlorine and cleaning agents. This gives them low life cycle costs and means they are often proven to outlive their usage.They will not rust, swell, or warp even after years of exposure to moisture and water.
Ayrshire College
Brett Martin Daylight Systems
Ayrshire technical College required replacement of their rooflights which are positioned over engineering workshop areas. The designated areas required good levels of light but with high quality transmission and insulation. The college needed a solution that was easy to install and so project time managed to ensure minimised noise and disruption. A series of Multivault GRP vaults were installed covering an area of approx. 800m2 or 15% of the total roof area providing an economic and yet highly effective daylighting solution.
Lead Roll Effect for New Build Development
Polyroof Products Ltd
The overall aesthetic appearance of this project was very important. Originally, traditional metal roofing was considered, but the client had reservations with possible noise issues and theft problems, and local planning constraints did not permit the use of traditional slate. So, Williams Roofing Contractors of Chandlers Ford were tasked in finding an alternative solution.Polyroof’s BBA approved 185 GRP System can replicate the look of metal sheeted roofing at a fraction of the weight and the price and, having no scrap value, is not prone to vandalism or theft.The contractor worked closely with the Polyroof Technical Department, the client, and the planners to produce a detailed specification for the project incorporating pre-formed trims to create a lead effect. The system was successfully installed within the project time frame and upon completion was given the usual insurance-backed 20 year guarantee from Polyroof Products Limited.Polyroof’s simulated metal finishes are achieved through the installation of Polyroof pre-formed GRP trims which are fixed to the deck or substrate prior to the application of the Polyroof waterproofing membrane. The project was nominated for the LRWA Roofing Awards due to the high level of intricate detailing that was undertaken and the care that was taken to ensure that all preformed profiles were fitted in balanced, parallel positions. The overall attention to detail by the Polyroof approved skilled operatives was first class.
Asbestos roof coating project by Nadco Roofing Services, using the BBA Approved Asbestoseal system
Liquasil Ltd
Another example of the BBA Approved asbestos roof coating system, Asbestsoeal from Liquasil Ltd.
The asbestos cement roof was first cleaned using a closed box pressure washer. All waste was filtered and disposed of by a licensed asbestos disposal contractor.
Metal fixings were treated with Liquasil SWT Corrosion Primer and then sealed, along with small cracks and holes, with Non-Sag Sealer before the roof was coated with Asbestoseal 20.
The project included GRP rooflight replacement and new ridge detail and flashings.
Showing 1-36 of 64