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UltraPly™ TPO Ballasted Warm Roof System

Verified by manufacturer 2 months ago

Elevate EMEA

A ballasted, single ply membrane warm roof system.

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Application

Suitable for any building that can accommodate the extra load of the ballast and where the roof slope does not exceed 10%.

Description

UltraPly™ TPO Ballasted System is an economical TPO Roofing System, suitable for a wide variety of buildings. The membrane is loosely laid over the substrate and held in place using approved ballast.


Features and benefits:

  • Circular system.
  • Low installation cost.
  • Use of large TPO panels up to 3.05 m.
  • Fewer seams.
  • Fast installation.
  • Large choice of compatible substrates.
  • Excellent fire rating.
  • Superb weathering resistance.


System components:

  • UltraPly™ TPO.
  • ISOGARD™ AK PIR Insulation.
  • ISOGARD™ MG PIR Insulation.
  • RESISTA™ AK PIR Insulation.
  • RESISTA™ MG PIR Insulation.
  • Air and vapour control layer.
  • BA-2012 Bonding Adhesive (for vertical membrane application).

General information

Color

White

Grey

Material

Polyolefin

Polyisocyanurate (PIR)

Uniclass

Ss_30_40_30_80 Single layer sheet warm roof covering systemsPrimary

CAWS

J42/10 Warm deck roof covering

J42/110 Warm deck roof covering

Specification data - Single layer sheet warm roof covering systems

Preparation

-

Horizontal work

The substrate will be securely fixed, clean, dry, smooth and free of contaminants such as greases, animal fats, coal tar and oil-based products. All sharp edges, nibs and rough surfaces which could damage the membrane will be removed or otherwise isolated.

Air and vapour control layer

-

Type

Elevate V-Gard ALU 1500 self-adhesive air and vapour control layer.

Elevate V-Gard PE 200 air and vapour control layer.

Elevate V-Gard PE 200 E air and vapour control layer.

Elevate V-Gard PE 400 air and vapour control layer.

Manufacturer guidance

V-Gard PE 200, V-Gard PE 200 E and V-Gard PE 400 ballasted systems

Loose laid over the approved substrate, joints are taped using V-Gard PE Seam Tape. Use where insulation layer is to be mechanically attached through the AVCL (low humidity class buildings only).

Attachment

As type.

Insulation

-

Type

ISOGARD AK PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.023 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate ISOGARD AK insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gastight multi-layered aluminium complex.

ISOGARD MG PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.025–0.028 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate ISOGARD MG insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gasopen mineral glassfibre facer.

RESISTA AK PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.023 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate RESISTA AK insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gastight multi-layered aluminium complex

RESISTA MG PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.025–0.028 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate RESISTA MG insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gasopen mineral glassfibre facer.

Manufacturer guidance

Consult the manufacturer's Technical Services Department for R-Value/U-value calculations as required.

Attachment

Loose laid.

Waterproof covering

-

Type

UltraPly™ TPO Roofing Membrane 1.1 mm.

UltraPly™ TPO Roofing Membrane 1.2 mm.

UltraPly™ TPO Roofing Membrane 1.5 mm.

UltraPly™ TPO Roofing Membrane 1.8 mm.

Manufacturer guidance

A flexible thermoplastic polyolefin membrane, incorporating ethylene-propylene rubber into a polypropylene matrix, with a polyester weft-inserted scrim reinforcement, manufactured in an ISO 9001 and ISO 14001 registered facility.

Specification compliance:

UL Classified/ FM Approved.

ASTM D 6878-2013/ EN 13956 (CE Mark).

7500 hrs of Artificial Ageing as per EN 1297.

Attachment

Loose laid.

Joints

75 mm minimum overlap with welded seam.

Surface protection

Geotextile protection mat, 200 g/m² (minimum) weight, and ballast layer, 50 kg/m² (minimum) weight.

Guidance for specification option:

The ballast layer such as pavers, pebbles, concrete, are placed on top of the geotextile protection mat. The minimum weight of ballast material required for this system is 50 kg/m2. More ballast weight may be required for roofs with higher wind load.

System accessories

UltraPly TPO Coated Metal Plate.

UltraPly TPO Cut Edge Sealant.

UltraPly TPO QuickSeam Flashing.

UltraPly TPO Joint Cover.

UltraPly TPO Inside/Outside Corners.

UltraPly TPO Walkway Pad.

UltraPly TPO General Purpose Sealant.

Water Block Seal (S-20).

Pourable Sealer S-10 (Parts A & B).

Splice Wash SW-100.

Bonding Adhesive BA-2012.

Coiled Metal Batten Strip.

HD Seam Plates.

Single Ply QuickPrime Primer.

All Purpose (AP) Fasteners.

Heavy Duty (HD) Fasteners.

Termination Bar.

Corners

Corners formed using UltraPly TPO Pre-moulded inside/outside corner. Corners field-fabricated using UltraPly TPO Unsupported Flashing.

Pipes

Pipe penetrations: Flash with pre-moulded UltraPly TPO Pipe Flashing, Field flashing using UltraPly TPO Unsupported Flashing or UltraPly TPO Penetration Pocket Kit.

Outlets

Drains: Install Water Block Sealant between membrane and outlet bowl. Secure membrane mechanically to outlet using integral clamping ring.

Drains: Insert outlet bedded on Water Block Sealant. Secure and flash with QuickSeam Flashing.

Walls

Wall terminations: Termination bar, fastened with Water Block Sealant and GP Sealant installed along top edge.

Guidance for specification option:

@200mm (maximum) o.c.

Wall terminations: Metal batten bar fastened with surface mounted or inserted metal counter flashing protection.

Guidance for specification option:

@150mm (maximum) o.c.

Wall terminations: Metal capping or concrete coping stones.

Wall termination: Edge trim formed from UltraPly TPO Coated Metal.

Guidance for specification option:

An edge trim will be prefabricated using UltraPly TPO Coated Metal and installed with fasteners @ maximum 200 mm centres. The UltraPly TPO roofing membrane will be sealed to the trim by hot-air welding.

Wall termination: Preformed metal edge trim.

Colour/ Finish

White.

Grey.

Sustainability data

Material

Polyolefin

Polyisocyanurate (PIR)

BIM objects

Platform Compatible Version
Revit
-

1

Literature

UltraPly™ TPO Single Ply Roofing

UltraPly™ TPO Single Ply Roofing

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