"metal cladding"

Standing tall in a prime location at the entrance to the Salford Quays – one of Greater Manchester’s most vibrant and prominent media and culture hubs – Anchorage Gateway is here to make a statement. The 250,640 sq ft, 29-storey residential high-rise, completed three months ahead of schedule, is set to be the tallest residential brickwork building in the UK.  Yet, behind this traditional brick façade finish is a design that demanded a modern approach to diverting moisture from the cavity to the outside of the building, using construction methods far more efficient than the conventional. Key information Completion date September 2023 Sector Residential Developer Cole Waterhouse Main Contractor Domis Construction Façade Contractor Kinlan Brickwork Delivery Architect Jon Matthews Architects  Products used Siderise CT Cavity Tray  Design and specification Representing the gateway entry point into Salford Quays, the build-to-rent (BTR) Erie Dock Apartments (Eda) development replaced a vacant four-storey office block of 1990s construction with a building designed to offer a truly contemporary residential experience. Hosting 290 apartments of various sizes and private amenities such as co-working spaces, a fitness studio, a screening room, and more, it was important that the building’s exterior reflected a feeling of home and community, giving it a sense of place in this rapidly developing part of the city.  The building’s L-shaped footprint is emphasised by the use of stepped massing, with the slimmer block extending to the top of the building and external rooftop terraces at the crown of each ‘block’. Each elevation is constructed from pale-coloured brickwork, supported by an SFS System and concrete core works, giving the building a solid and striking, yet clearly domestic feel in an area dominated by glazing and cladding.  Moisture management is a fundamental element of any masonry construction, and cavity trays must be installed to ensure that any rainwater entering the wall cavity through the external brickwork is directed away from the inner structure, reducing the risk of internal damp and mould. Main contractor, Domis Construction, and brickwork contractor, Kinlan, had previously been using the traditional approach comprising metal cavity trays. However, in their search for a more efficient method that could improve the speed and cost of delivery without compromising on quality, they came across Siderise CT Cavity Tray.  After carrying out their due diligence, the team engaged the Siderise Site Services to deliver training onsite, which included a benchmark installation. It was then that Domis Construction and Kinlan realised the huge labour and time-saving benefits Siderise CT Cavity Tray could offer and that ‘it did what it said on the tin’. The factory-engineered system was subsequently trialled on a section of another Salford project before being put forward to the fire consultants and building control officers for the high-rise Anchorage project.  The CT Cavity Tray achieves an A2-s1, d0 reaction to fire classification to EN 13501-1, is BBA certified and can comply with NHBC, LABC and Premier Guarantee warranty requirements.  David Ashworth, Project Manager, Domis Construction: “Siderise CT Cavity Tray has been a gamechanger for us. We’d been using traditional all-metal cavity trays, site-formed and pre-formed. Even though we’d used Siderise Cavity Barriers and Firestops before, we were somewhat unsure about this single-fix tray and insulation combo at first.   Nevertheless, we researched the product, confirming that it met regulatory compliance criteria and seeing the potential benefits in terms of time saving ability, labour cost reduction, and scaled-down site complexities associated with specialist tools, equipment, and segregated workshop areas for onsite fabrication.”  Installation and inspection Over 3,200 units of Siderise CT Cavity tray were used on the project, helping to realise installation benefits that carried real value for the project. On previous projects where traditional cavity tray solutions were used, the installation teams would need to share masts with the bricklayers on a 50/50 circa ratio. This meant that the bricklayers would take longer to complete their job, due to the time it would take to form and fit the cavity trays, as well as other products, ahead of them.   By using the pre-engineered Siderise CT Cavity Tray, which combines a flexible aluminium tray with non-combustible insulation, the installation team was able to install this lightweight element much faster with just a cutting knife and sealing tape for joining at details such as corners or windows. The requirement for specialist equipment, isolated onsite workshop zones, vast site storage facilities, soldering, sealants and installing insulation as a separate fix and was eliminated, enabling them to free up mast usage, with an estimated ratio of 70/30 in the bricklayers’ favour, speeding up the build programme.   David Ashworth, Project Manager, Domis Construction: “Working with our brickwork contractor, Kinlan, the Siderise Site Services team came down and delivered an in-person practical training programme before the install and it was during this in-depth session that we started to realise the operational advantages it would have. They have also been supporting us continually on the build, checking how we are installing their product and giving us any advice necessary to ensure a top-class delivery.”  Summary Anchorage Gateway demonstrates, with tangible evidence, how traditional building methods can be improved using modern products that have been engineered and tested to meet the demands of contemporary construction, allowing the creation of beautiful brickwork buildings without sacrificing on speed or quality of build.  

A former HMRC building has been transformed, inside and out, to create Telford’s largest serviced office accommodation with over 52,000 sq.ft of space for 50 offices.As part of the extensive refurbishment programme, the building’s main entrance has also been given a facelift with a new canopy incorporating Radius metal column casings, with a bespoke stepped collar design, as well as bespoke metal bulkheads and fascia's from the Pendock Linea building linings range.

SystemGenerix Lite RainscreenMaterialJuraMain ContractorWATKIN JONESInstallerMETAL TECH

The metal roof to this large distribution centre was affected by cut edge corrosion and all of the metal valley and eaves gutters were affected and leaking & corrosion. The gutters were first cleaned and dried, then treated with Liquasil’s corrosion primer. All gutter joints were coated with non-Sag Sealer, a highly elastic silicone polymer, before the whole gutter was coated with Liquasil One to provide a seamless gutter lining to prevent further leaks. Liquasil systems are covered by a unique Latent Defects Guarantee.

Project OverviewClient: Mather & SmithFinish: Powdertech Anomatch™A prestigious residential block in London’s Knightsbridge was designed to feature stripes, or ‘fins’, of beautiful anodised aluminium running vertically up the building. The metallic sheen of these vertical fins would form a continual line giving a stylish and contrasting definition to the pale red brick of the exterior. The window sills would also be anodised aluminium.The ProblemThe aluminium fins are 4m in length and intended to be seamlessly joined after anodising to provide the effect of one continuous metallic stripe. It quickly became apparent that the anodising process was not able to provide a consistent shade on the metal. Every strip was a slightly different colour and once erected on the building the patchwork effect was untidy and unsatisfactory. The smallest inconsistencies in shade, within an area intended to be homogenous, will mar an intended visual effect.The SolutionPowdertech Anomatch™ achieves a similar appearance as anodising, enhancing the metal with a soft sheen. Furthermore, it provides excellent colour stability and consistency between batches, regardless of the origin of the metal, and negates any differences in base material grain. Powdertech Corby became involved in the project when the developer had aluminium fins and window sills in different stages of preparation, many already anodised, some part-finished and others unprepared. Powdertech Corby collected all of the aluminium in its various states and chemically stripped the anodised fins back to base metal, before processing and coating 500 square metres of aluminium in Anomatch™ 547.Despite the varying states of the aluminium on arrival at Powdertech, Anomatch™ gave a consistent colour to every piece, thus meeting the design brief for the vertical fins, window cills and copings uniformly throughout the development.Benefits of using AnomatchConsistent colour shade between batchesExcellent resistance against corrosion.Cost savings as lower grade aluminium can be used, rather than the high grade needed for anodising.Faster turnaround than anodising.Sections can be drilled or cut without fracturing the coating.Steel can be coated with Anomatch™

Over 266m2 of framed panels of Terra-34, which is a grating which conforms to anti-climb guidelines, were made to cover the south, east and west elevations. These were fabricated in 16 different sizes up to 2.5m high and 1m wide and fixed to the structural framework with custom welded plates. Access through the east elevation was provided by a very large double-leaf gate to allow for the removal of large sculptures and installations. The gate was made out of six separate panels within each leaf for an overall size of 4.6x5.3m (hxw).

A host of products from Johnstone’s have been used to help restore Portsmouth F.C.’s Fratton Park stadium to its former glory. The decorators have been aided significantly by the performance qualities of products from Johnstone’s range. These included Covaplus Vinyl Matt, for its washable finish with excellent opacity and coverage, Stormshield Smooth Masonry in team colour Pompey Blue on brickwork, Flortred for flooring areas and Smooth Metal Paint to protect metal barriers in the lower North and West Stands.

Specified because of it's unique BBA Approval and Latent Defects Insurance Guarantee, Asbestoseal was applied to this asbestos cement roof in Warwickshire. The roof was first steam cleaned using 150°c steam, removing all moss and lichen. Metal fixings were treated with Liquasil's corrosion primer and then sealed using Non-Sag Sealer. The entire roof surface was then coated with Asbestoseal 20 to provide long term protection and add considerably to the life of the roof. The metal gutters were lined with Liquasil's seamless silicone gutter lining system

St Peter’s Church of England School places a strong emphasis on the community of its students by offering everyone the chance to achieve their full potential through focused, ambitious, planned, and flexible options. Through education, wisdom, and compassion, the school aims to improve students’ moral character and promote a feeling of community.Here at Helmsman, we supplied and installed 175 four-compartment laminate metal lockers. The specification of the essential school lockers was 1775mm high, 300mm wide, and 450mm deep. The school requested for the fabrication of the lockers to have slopping tops. Sloping tops are a common choice for school lockers because they reduce dust buildup and allow for storage without setting a risk to students’ safety if something falls off.With the essential school lockers were requested to have a metal body coated in our standard metal colour of ‘Ice’. Whereas the doors were laminate, powder coated in Blue Galaxy, Electric Blue, and Ozone. The lockers were completed with oval laminated number plates above the Camlocks, the school also requested for the locks to have master keys. Camlock is a great lock and ideal for schools as students are guaranteed that their belongings are secure and safe.Laminate Metal lockers are a great option for school lockers since they are trendy and popular. Additionally, the material is able to hold up better to scratches, marks, and blemishes over the long term.

AATi supplied a staggering 2500 metres (1.55 miles) of cast metal anti-slip stair nosings for the major re-development at London Bridge Station! AATi worked closely with Laing O’Rourke to develop a phased delivery schedule in order to hit key milestones during the projects construction from January 2016 right through to December 2017. Due to the unique ability to manufacture bespoke cast metal products, AATi were on hand to resolve an issue on the project by designing a bespoke nosing to fit around the handrail posts throughout the station.

To create a Blob... CHALLENGE For the design of a Texaco service station on the highway near Antwerp the architect decided he wanted to create a Blob (Binary large objects) architectural design. The service station consists of three functional lobes that together look like an oil stain. The actual gas stations are covered with 4 lobe-shaped canopies. To accentuate this futuristic design the architect wanted to create liquid formed shapes in a metallic look. As the walls of the main building were planned using a polurea metallic finishing coating the architect sought a suitable compatible material to finish the rest of his Blob roof surfaces. SOLUTION Synthetic roofing membranes are the most flexible materials on the market and are suited to waterproof almost all possible roof shapes. For this particular project the silver coloured RENOLIT ALKORPLAN membrane was the best solution. This silver membrane is produced with a protective coating creating a roofing membrane that is easy to clean. The RENOLIT ALKORPLAN Metallic membranes combine excellent durability with added aesthetical appearance.

This case study highlights the successful implementation of Britmet’s flat-to-pitch conversion system, BritFrame, and lightweight metal roof tile, Slate 2000. The project, carried out by Jennings Roofing encompassed a total area of 500 square meters and aimed to improve the infrastructure of the existing roof. This case study examines the benefits, challenges, and outcomes of utilising Slate 2000. This case study highlights the successful implementation of Britmet's Slate 2000 roofing system and Britframe structural solution in a social housing project. The client, a new customer of Britmet, discovered the systems at the UK Construction Week (UKCW) exhibition. Impressed by the innovative design and features, the client expressed interest in utilising Britframe for a flat-to-pitch conversion project in their social housing development. The client is a housing association responsible for managing and maintaining a portfolio of social housing properties. They were seeking an effective solution to address various issues with one of their buildings, including an ageing roof with multiple repairs, inadequate insulation, and inefficient rainwater management. The objective was to enhance the building's aesthetics, improve water tightness, increase energy efficiency, and minimize future maintenance requirements. The initial meeting between the client and Britmet took place at the UKCW exhibition, where the client became acquainted with Britframe, a lightweight and versatile structural solution. Intrigued by its potential, the client arranged for an on-site visit to further assess the feasibility of utilising the Britframe and Slate 2000 roofing system for their project.Slate 2000 is a durable and aesthetically pleasing lightweight roofing material that offers long-term performance and weather resistance. It's stylish design and robust properties make it an ideal choice for enhancing the visual appeal and durability of roofs and cladding. During the initial site visit, Britmet's team evaluated the existing roof condition, rainwater management system, and insulation levels. After careful assessment, they provided the client with a budget price estimate for the proposed project. The estimate included the cost of materials, labour, and necessary ancillary items. To streamline the project, the client signed a Project Assist agreement with Britmet. This allowed Britmet to obtain planning drawings and submit the necessary applications on behalf of the client. Additionally, Britmet provided structural calculations, design drawings, and rainwater calculations to ensure compliance with regulatory standards and best practices. The main objective of the project was to convert the existing flat roof to a pitched roof using Britframe and install Britmet's Slate 2000 roofing system. This conversion offered numerous advantages, including improved water tightness, increased insulation, and resolved rainwater management issues. Notably, the internal gutters, which had caused maintenance problems, were relocated externally as part of the new design.Beyond functionality, the new roofing system and structural solution significantly enhanced the building's aesthetic appeal. The modern design of Britframe, combined with the stylish appearance of Slate 2000, seamlessly integrated the property with its surroundings. The improved visual aesthetics added value to the social housing development. One of the key benefits of choosing Britmet's Slate 2000 and Britframe was the assurance of minimal maintenance requirements. Unlike the previous roof covering, which had undergone numerous repairs and reached the end of its life, the new system was designed to be durable and long-lasting. This eliminated the need for ongoing maintenance and reduced future costs for the housing association.Through the adoption of Britmet's Slate 2000 roofing system and Britframe structural solution, the social housing project achieved its objectives of enhanced aesthetics, improved water tightness, increased insulation, and efficient rainwater management. The collaboration between the client and Britmet, from the initial meeting at UKCW to the successful implementation of the project, demonstrated the value of innovative roofing and structural solutions in the social housing sector.

As showcased on a recent episode of Channel 4’s Grand Designs, CUPA 12 natural slate has been specified for a spectacular new build project in Chichester. Selected to enhance the property’s modern aesthetic, the slate roof also complements the rural surroundings, which include a wildlife pond along with a variety of plant life. Property owners Daniel and Nina Rowland both work professionally within the construction sector; Daniel heads up architectural firm Studio Fuse, while Nina is an interior designer. Combining their skills, they decided the time was right to embark on a new adventure; leaving London to design and build their own home on the South Coast of England. They purchased a period property that happened to back onto a stagnant pond, which consisted of local drainage overflow. Daniel and Nina put together a design that would see the old house demolished and a new building constructed. Likewise, the pond was to be transformed into a crystal-clear natural swimming pond – a highly ambitious undertaking. Ideally, this would attract local wildlife, such as frogs, newts and sparrows, resulting in a beautiful waterside home. In terms of the design of the new-build property, the couple wanted the house to be eco-friendly and have a contemporary, spacious and natural aesthetic. It was to be built from structural insulated panels (SIPs) clad in Siberian larch and flint, with large glass windows. Timber decking would then connect the house to the natural swimming pond. When it came to the roofing, Daniel commented: “We considered using a standard seam metal roof but we went with slate to compliment the natural material palette we have used throughout the rest of the house.”Darren Stigant, Director at NJS Roofing, the roofing contractor on the project made the product recommendation: “Although this project looks quite simplistic, the different roof pitches added a certain amount of difficulty to aligning the mitred hips. Having sourced products from CUPA PIZARRAS many times in the past, I suggested the company’s CUPA 12 slate which was available in 400 x 250mm palettes. Utilising this smaller size, as opposed to the usual 500mm x 250mm, helped us to achieve the finish we required on the mitred hips.“I really like the way CUPA 12 lays, and it requires minimal sorting and grading, which simplifies the process significantly. What’s more, it’s very good value for money, providing a really impressive finish.”CUPA 12 is a non-carbonated slate that is formed by tectonic compression, giving the product a smooth, matt surface. The dark grey colour provided an effective contrast with the timber and glass. The CUPA 12 natural slate is also high performing with outstanding weather resistance, as it has been tested to achieve a water absorption rate of 0.11% and a rating of T1 in thermal cycle tests. Thus, making it a long-lasting product with a functional life expectancy of 100 years. What’s more, not only is CUPA PIZARRAS officially a carbon neutral company, but CUPA 12 has also been assessed and certified by BRE Global, solidifying itself as a sustainable choice and bolstering the environmental credentials of Daniel and Nina’s new home.  Kevin McCloud, presenter of Grand Designs commented: “This design joins together nature and architecture – in every sense it’s beautiful.”Daniel and Nina were delighted with the house and the CUPA PIZARRAS roof, “The slate is consistent in its appearance, which compliments a more modern build, but it still has a soft natural aesthetic. We are very happy with the finished roof and would highly recommend CUPA PIZARRAS slate to others. It is great quality, and our roofer loved working with it.”

AATi supplied a staggering 2500 meters (1.55 miles) of cast metal anti-slip stair nosings for the major re-development at London Bridge Station!

ASF manufactured the 5 rail quayside post for this project. The client wanted the baseplate system for a parapet style application, but using a full height post.The posts are manufactured in 100% recycled cast iron, made from old brake discs, and they system meets the required parapet loadings for the application.Posts were finished in a metal shield solvent based wet paint which is the best way to protect any metal in a marine or waterside environment. The rails were left galvanised to offer a contrast with the post, which does offer an effective visual once fully installed.

When London Green Developments wanted the latest trend in facade cladding for a new development of town houses in Essex, they didn’t look much further than Hardie® Plank cladding to provide a durable and visually impactful finish. Being that ‘The Beach Houses’ were situated at a popular beachfront location, a selection of colourful cladding finishes were chosen to complement the seaside location and the unique style of the development. Hardie® Plank cladding not only met the aesthetic criteria but as the houses are in close proximity to the sea, it will also provide excellent protection from the harsh elements.’

Project: The Hamptons, GillinghamDate: April 2020 to February 2021 Background:·        The building was identified as having combustible cladding and was required to be re-clad with an A1 non-combustible system·        APL acted as the principal designer of the replacement cladding system, material supplier and fabricator, including all sub-grid, Slimwall™ Weatherboard & aluminium panels and fixings/accessories Systems:·        2,500m² of APL Slimwall™ CPS/SSF external rainscreen panels, including curved areas, with a 3-layer PvF2 coating in a bespoke colour to match the previous cladding·        500m² of APL Slimwall™ Weatherboard to replace combustible timber cladding·        Curved cappings with Class 2 PPC coating·        APL AluE Tritherm™ aluminium sub-framing, extrusions and fixings Building Location:·        Gillingham, ME

Finish: Interpon D2525 Bespoke Terracotta and Interpon D2525 RAL 1035 Metallic YW276I Parts coated: horizontal fins, louvres Architect: CPMG Fabricator: Levolux

Washroom designed and installed unisex Superloos within a new shared workspace building. Each self-contained cubicle includes a toilet, vanity unit and hand drying facilities behind a full height cubicle door and are an excellent solution for an office where space is at a premium. Washroom's Concerto duct panelling, faced with shiny black brushed metallic effect high pressure laminate, was installed behind the toilets and underneath the sinks in each superloo cubicle. The vanities are manufactured from white Corian, set on a bespoke black metallic framework which also includes additional storage underneath as well as an inset waste bin.

A1 Retail Park near Biggleswade has a curved canopy supported by steel columns. Metal columns would not suit the look of the shopping park and wooden posts would require frequent maintenance. 22 aluminium casings up to 8 metres high made from 78 semi-circular sections were coated in wood effect finish were produced to enclose the canopy supports. PWF replicates the appearance of wood with variation in colour, grain density and grain pattern. By using PWF, designers can combine the look of wood with the strength and practicality of metal. Expensive timber need not be used, an environmentally sound decision.

SAS International delivered unrivalled metal ceiling solutions for a stunning refurbishment to The Atrium Building, Sandyford. SAS was selected for its unique SAS740i linear ceiling solution with integrated lighting. This ceiling design, characterised by floating rafts, influenced the entire atrium design. Specified in a contemporary grey, SAS740i rafts were suspended 20m below the glass atrium room through a stainless-steel cable system. Black SAS130 Mesh tiles were also installed to contribute to the industrial architecture. Completed in November 2018, SAS designed and delivered timeless metal ceiling solutions that will bring the building well into the next phase of its lifetime.

The Birmingham New Street refurbishment completely re-imagined the Pallasades shopping centre situated above the station. SAS designed, supplied and installed several bespoke metal ceilings specified for the lower retail area within the mall: A mall link feature installed below glass reinforced gypsum features in the mall’s access areas.A lozenge shaped, metal can ceiling with integrated lighting, a slatted SAS700 linear ceiling and SAS320 alongside linear grilles. The aim was to create an ideal meeting place which would serve as a gateway to Birmingham. A massive 50 million people are expected through the door each year.

AATi Commercial was engaged by the interior designers, Avocado Sweets, regarding the supply of suitable Cast metal anti-slip stair Nosings for Poppies Fish and Chip Restaurant in Camden, London.

New Car Park, Southmead Hospital, Bristol Architect: BDP Completed: Summer 2016 Timber Cladding Species: European Redwood with A Grade 44 x 235mm Fins and A+ Grade 20 x 145mm PSE Cladding. Timber Cladding Treatment: NORclad Brunnea treatment was used on this project, pre-treated before it arrives to site this offer a warranty against Rot & Fungal decay for 30 years.

Installed by specialist contractor MIB Facades, part of The MIB Group, the façade features 11mm thick, 900mm x 450mm RIVEN cladding panels in a dark basalte finish. Arranged in a regular pattern across the entire ground floor, the cladding is used to create a strong base to the building’s exterior which combines to create a truly striking contemporary facade.Each Carea panel is formed using 90% natural minerals and 10% binding resin to provide the perfect aesthetic solution for both the client and the designer. Installation is quick and simple with the Carea facade system, as each panel is supplied with specialised horizontal rails that fit onto vertical cladding supports. With precisely routed grooves on the top and bottom, the simple fix provides a totally seamless finish to maintain the stunning appearance of the project.As well as providing a stunning exterior, the Carea cladding system offers superb thermal and acoustic insulation, alongside excellent performance qualities. Carea Ardal cladding panels are resistant to climate and are unaffected by graffiti due to their non-porous composition.While aesthetics were of importance, the specification of Carea cladding brought an array of other benefits to the development. The cladding provides a long lasting and cost effective solution, offering a high degree of insulation that will play a pivotal role in improving the leisure complex’s thermal efficiency and lowering its heating needs to aid sustainability.