"grp"

The Nottinghamshire Healthcare Foundation Trust is looking to improve its Adult Mental Health Inpatient services and Dart Valley Systems provided products for its new Sherwood Oaks unit. The new unit aims to give patients, staff, and visitors the best form of services and level of care by providing single accommodation and en-suite facilities that will improve privacy and dignity for patients. The products provided for the project are as follows: • 72 x VR01-030 High security V2 basin with integrated backplate (not including sensors) • 72 x SH07-040 High security shower head 30 degree • 36 x VR01-072 High security WC pan less abled with grey top • 36 x VR01071 V2 high security WC pan with grey top • 72 x VR07-004 Washroom control system kit – for DVS High Security backplate & WC Our high-security and ligature resistant products are virtually unbreakable and create a safe solution within all mental health facilities. The Sanitaryware, basins and accessories are manufactured from GRP (glass reinforced polyester) which is cost-effective, vandal-resistant, and completely shatterproof. Complete with a high-grade polyester gel coat finish, GRP provides a more domestic and familiar feel to the room creating a more therapeutic environment for those requiring an inpatient stay.

The Nottinghamshire Healthcare Foundation Trust is looking to improve its Adult Mental Health Inpatient services and Dart Valley Systems provided products for its new Sherwood Oaks unit. The new unit aims to give patients, staff, and visitors the best form of services and level of care by providing single accommodation and en-suite facilities that will improve privacy and dignity for patients. The products provided for the project are as follows: • 72 x VR01-030 High security V2 basin with integrated backplate (not including sensors) • 72 x SH07-040 High security shower head 30 degree • 36 x VR01-072 High security WC pan less abled with grey top • 36 x VR01071 V2 high security WC pan with grey top • 72 x VR07-004 Washroom control system kit – for DVS High Security backplate & WC Our high-security and ligature resistant products are virtually unbreakable and create a safe solution within all mental health facilities. The Sanitaryware, basins and accessories are manufactured from GRP (glass reinforced polyester) which is cost-effective, vandal-resistant, and completely shatterproof. Complete with a high-grade polyester gel coat finish, GRP provides a more domestic and familiar feel to the room creating a more therapeutic environment for those requiring an inpatient stay. 

(Image courtesy of McLaren Construction). Over 13,000m2 of Trilite GRP triple skin Energysaver factory assembled rooflights were commissioned to bring natural diffused daylight into the enormous new build Range Distribution Centre in Avonmouth. The Range is located within Central Park, one of the most extensive distribution developments in the UK. At 1.2 million sq ft and a cost of £100 million, the Range is the largest distribution warehouse in the region. It has been constructed to respond to changes in consumer shopping habits and will serve to boost the significance of the location as a natural distribution hub.

State of the art changing rooms supplied with Fully Framed Cubicles, Wet area Lockers and Cubicles. A mix of Helmsman System 2000 lockers and Glass Lockers situated together totally compliment each other with walnut formica and luscious lime coloured glass doors. These were supplied along with matching vanity shelving and GRP bench seating. The colouring of the Glass shower cubicles and glass toilet cubicles was carefully chosen in a clear interlayer and clear panel glass to bring the overall look of the changing rooms together. This project oozes luxury and quality on all fronts.

Vattenfall is one of Europe's largest producers of electricity and heat an have markets in Sweden, Germany, Denmark and further.We have designed, fabricated and supplied the steel and GRP grating, barrier handrails and ladders to the Ormonde Wind Jackets wind farm.The 150MW wind farm is the first offshore wind farm to use steel jackets for the turbine and substation foundations. The jackets were transported offshore on cargo barges and secured onto the seabed by inserting the four legs into pre-driven piles the longest 'single-pull' electricity export cable installation in UK waters (42km).

The Parap Swimming Pool in Darwin, Australia needed water tight, corrosion resistant doors that would not rot, rust, warp, swell or corrode. These doors were to be used in external areas exposed to chlorine water, rainwater and high temperatures from sun exposure. The doors needed to withstand conditions but also adopt the architecture aesthetic finish. Dortek were able to supply their GRP doors and frames to the project as it was a necessity for the doors to be water and corrosion resistant. Some of the doors were to be located externally and able to withstand sun exposure and hot temperatures.

The existing factory finish to this metal roof was degraded and failing in multiple places. The roof was cleaned and all existing GRP roof lights were replaced. Cut edge corrosion & spot rust was treated using Liquasil corrosion primer. An initial coat of Metalseal 20 was roller applied to all corrosion treated areas, followed by a single coat of Metalseal 20, spray applied to the entire roof area. The end result looks like a new roof and will easily provide 20 years protective, water resistant finish to this once poor roof.

The Hale Country Club has a rural setting but only four miles from the hustle and bustle of Manchester airport. When the Hut Group purchased the club they looked to enhance the appearance throughout the facility. Phase two was the health suite and vitality pool. Sauna360 designed four new thermal rooms in the area and replaced the existing grp tiled vitality pool with a beautiful stainless steel design. The internal space was opened up with large glass frontage to all but the steam room. Two feature showers with cool mists and tropical rain were added together with an ice station.

The Mercy Hospital architects needed fire rated sliding doors for operating theatres. Due to tight space, hinged doors would take up too much swing room in the corridors, sliding doors would provide ease of trolley bed entry to the theatres. As well as a high hygienic standard, the doors also needed to have fire rating to the New Zealand fire standards due to being used in a fire rated wall. Dortek were able to provide the necessary certification for these door types. Dortek were able to provide our hygienic GRP fire rated sliding doors with auto opening and safety sensors.

Products: Flexi access. Services: Bespoke access ramp solution. Roof build-up: Warm roof design / TPO/PVC membrane. Pump House recently supplied an external rooftop access ramp solution for a proposed route out of a building down onto the flat roof. The solution was fully adjustable against typical flat roof falls, and did not penetrate the waterproofing below. Steelwork was hot dip galvanised whilst landings were a non-slip 8mm thick GRP sheet to provide great slip resistance. Supplied with full handrail and kick plates to all exposed sides, to ensure safe passage of pedestrians and cargo.

Abbott Nutrition develops and markets a wide range of science-based infant formulae & medical nutritionals. Abbott nutrition required hygienic door solutions, windows and transfer hatches for its new manufacturing facility. The factory it the country’s fifth facility under Nestle and is considered to be among the company’s most advanced worldwide.  Dortek supplied Fire rated single action and sliding doors across the facility. Their smooth and seamless construction means there are no ledges where bacteria can gather. Our encapsulated doors are hygienic, easy to clean and 100% waterproof. Dortek GRP doors are ideally suited to milk processing areas and have been installed in facilities worldwide.

Dura Grating Riser Installation | Case StudyShard Place is the third phase of the £3.5 billion redevelopment of the estate next to London Bridge station, known as Shard Quarter. Reinforced concrete frame and groundwork specialists Getjar were appointed as the formwork contractor by the principal contractor Mace and chose the Dura Composites Riser Install team to take on some of the complex install challenges of the service risers.Dura’s unrivalled expertise and full install capabilities meant they could deliver a bespoke solution for a large triangular shaped riser on all 26 storeys that required the use of galvanized steel supports and bracketing in conjunction with GRP Dura Grating to allow for cutouts to be performed whilst maintaining the integrity of the riser.

Project detailsToyota contacted Watco looking for a long lasting anti slip decking solution. Four of Toyota GB Plc Head Office fire exits open onto an outdoor decking area, leading to assembly points. The decking is also used as a seating area at lunchtime for staff. In wet and frosty weather the decking becomes slippery, causing concern around slip hazards, especially in an emergency evacuation.Whilst the safety of its employees was the main concern, Toyota also wanted to ensure that the anti slip solution was easy to fix and would blend in with the natural colour of the decking.In addition, they needed a solution that could be fixed in the decking indentations. Having looked at several other solutions, it seems that most involved fixing the anti slip strips in the gaps between the boards, thus requiring extra work as the existing gaps were not wide enough. Our solutionWatco recommended and supplied heavy duty slip resistant GRP (Glass Reinforced Plastic) Decking Strips. The strips in ‘stone’ colour blended in well with the timber and were supplied pre-drilled for easy fixing.Toyota were delighted with the outcome. The new anti slip decking strips provide safe fire escape routes for staff, whilst maintaining the aesthetics of the landscaped outdoor area."Our GRP Decking Strips are virtually indestructible, based on an extremely durable fibreglass base with a coarse, ceramic grit which is bonded to the top for a heavy duty, slip resistant surface. Chamfered edges minimise trip hazards. The strips are available in black, stone or yellow."Watco Decking Strips are supplied pre-drilled and with screws. The strips can be trimmed on site using a hacksaw or, if required, Watco will supply the strips already cut to size.

With the ability to power over 590,000 UK homes from a total capacity of 660 mw, Walney Extension is set to be the biggest offshore wind farm in the world when it is commissioned at the end of 2018.The project is 100% owned by Ørsted and required a new cable corridor to be installed to its Electrical Substation near Heysham.The BriefProtecting Critical National Infrastructure in the Utilities Industry presents a number of challenges that had to be overcome.External Perimeter to offer guaranteed delay against attackAll fencing to be earthed or offer non conductive featuresInternal Fencing to include multiple systems including Rigid Mesh and GRP in same fence lineExternal Perimeter and Physical Access Control to be compatible with power fencing (electric fencing) to meet security requirementsInternal Fencing to be base plated

d² Dura Grating Mini Mesh and Solid Top Raised Flooring | Case StudyNew Glass Reinforced Polymer (GRP) Mini Mesh and Solid Top d² Dura Grating is the ideal raised flooring solution for luxury car valeting centres, car workshops and other automotive facilities thanks to its lower cost, weight saving and improved visual inspection capability versus previous generation grating.The Dura Composites raised flooring solution is a full design and supply system, incorporating both the raised pedestals, floor grating and mounting system. The unique d² Dura Grating design also allows for improved visibility of the substructure below, offering a clear view of draining liquids from the valeting process from a much wider range of angles than were previously achievable.

Arguably the most famous department store in the world, Harrods of Knightsbridge is a huge retail concern with over 5000 staff members working in over 70,000 square meters of retail space split into 300 plus departments over seven floors.When Harrods decided to redesign their staff food court they required double action doors that were aesthetically pleasing, had a high hygienic rating and were easy to use and they also needed a double action door with a 120 minute Fire Rating.SolutionDortek Installed Polyethylene doors that could be used as personnel doors. They also allow easy movement of trolleys and kitchen equipment between the three distinctive kitchen areas. Dortek also installed double-action 2-hour fire rated GRP doors into a 2530mm wide structural opening to enable staff to bring in large pieces of kitchen equipment when necessary.

Battersea Dogs & Cats Home was established in 1860 by Mary Tealby as the Temporary Home for Lost and Starving Dogs. Since it opened, the charity has cared for more than 3.1 million dogs and cats. To increase capacity at their old Windsor site BDCH are adding a new wing.The animal charity required specialist doors for a new intake building which includes 27 kennels and 4 maternity kennels.Dortek supplied hygienic hinged doors with Stainless Steel frames throughout the new building. Some doors also had automations and access control locks for ease of access and increased security. Fire doors with 30 minutes certification were also supplied for the protection of animals and staff throughout the facility.The GRP construction of Dortek doors makes them easy to clean, waterproof and extremely robust. They are ideally suited to animal care facilities requiring a low maintenance design.

The redevelopment of Yatala Prison in South Australia is supporting the advancement of the state’s public prison structure, reinforcing the security and reducing the rate of offending. Dart Valley Systems have contributed to the completion of the $149 million project with the installation of their products.The products used were as follows:·       138 x VR01-010 High Security Ligature Resistant Toilet·       4 x VR01-072 V2 High Security WC Pan Less Abled with Grey Top·       140 x VR01-080 High Security High Sided Integrated Basin (not including sensors)·       2 x VR01-031 High Security Single Spout Integrated Basin (not including sensors)Our GRP High Security products are designed for the toughest environments, manufactured using specialist mould tools, the layers of thick gelcoat give it a hygienic, clean, and durable finish. The material is robust and fire retardant, making it ideal for high security or correctional facilities. The construction of Yatala Prison is set to be completed by April 2022. 

Cambridge Biomedical Campus. (CBC) created a vibrant and groundbreaking health care community at the forefront of science and medicine.Dortek’s brief was to supply and installation of doors to a very specific programme, across primarily 3 floors.Our Dortek doors were installed within the BRF rooms, laboratories, holding room, procedure rooms, CL3 labs, equipment store, changing rooms, and circulation routes. The type of doors we installed were GRP hinged and sliding in stainless steel frames, many with integrated privacy panels.SolutionThe particular project requirements that made our doors suitable was the durability, acoustic performance, non organic door quality of our SS frame which ensures suitability to this environment. The SS frame had previously been used at Francis Crick Institute also. We fulfilled the clients expectations by meeting the specification and programme, and working closely with planners to interface with other trades. There was some complexity about the project as most doors are very large for equipment access and some have acoustic requirements, also to include is there are a lot of doors in a concentrated area.

Bodrum Caresse Hotel Technowood pergola roof covering. Pergola sections spanning over 12 metres, Technowood systems have solved an Architectural problem that been around for decades.Hotel Pergola with unsupported spanHardwood timber has been used for many years. Creating roof structures for both interior and exterior applications. Its well known that with timber, the further you need to span means the larger the timber section required. Only to a certain point where steel flitch beams are required. Then the Architect may consider using Glulam beams in a similar arrangement. The sight of steel plates and huge fixing bolts may not be acceptable to the design and so Architects and designers need something else.“From centre stage and into the lime light shines Technowood… Tah Dah…”Technowood is normally fabricated with Aluminium and timber, this is usually acceptable length to 7.5 metres span. In this instance, the fabrication was with GRP and real timber. Glass Reinforced Polymer is able to span up to 12.5 metres.The exterior terraces, designed with massive pergolas; unsupported throughout their length and signed off from the Structural Engineer for conformance.Swimming Pool PergolaThe swimming pool is also covered with an extreme pergola system. The span here is enormous and impressive nonetheless. It provide the vertical structure exactly as the design intended and provides dappled shade across the whole area. There are no upright support pillars to obstruct the walkways or vista.These sections like exactly like huge timber beams, they maybe GRP in the inside but they are certainly real wood on the outside.Brise soleil for terraces and balconiesYou can see from the images that the Technowood has been used to match the design of the pergolas to create brise soleil arrangements on the balconies. These are normal quite small affairs in small spans and not normally in timber, these are different. They are massive in section, huge in length and still in timber.Architects often specify raised timber structures to create shade from the sun. Technowood enable the design to become reality somewhat easier than first imagined. The sections can be moveable, house lighting and speakers too.Installing a Technowood PergolaEach project design must go through the design team at Technowood for approval; They advise on all fixing details. The team have designed and delivered thousands of projects over the last 2 and more decadesInstead of many hands, cranes and dangerous work environments, Technowood systems for Pergolas and Brise Soleil arrangements are lightweight. The fixings, usually hidden from sight resulting in cleaner lines, no flitch plates or nuts and bolts.Contact Technowood to realise your design into the unimaginable…We also have a showroom at The Sky House Design Centre please get in touch to book an appointment.

One of the most talked about subjects in timber cladding are the Vertical Fins.Solid timber or even huge steel forms are cumbersome, heavy and expensive. They often require specialist structural fixings and tame consuming to install.Technowood fins have been created to transform this arena. Simple in design, ultra-light weight and easy to install, saving on materials and labour for large scale commercial projects. In the main they are fabricated in Aluminium and if the spans are excessive they can be manufactured in GRP. All Technowood finishes are real timber…Vertical Fins, which uses Technowood products in facade design, attracts attention with its impressive architecture.There are multiple options for cladding and facade design within the world of Technowood. Interspersed vertical forms with spaces between or even panels of cladding… all manufactured under one roof and delivered to site at the same time, same batch, same material, same colour, same texture all with the same impressive result.Technwood have a showroom in Sky House Design Centre in Amersham, quick access from the Metro line. They also offer CPD presentation during the week direct to your practice… samples and product brochures all also available. Architect: Gokhan Aksoy Architects in collaboration with AS ArchitectsLocation:Private residenceProductTechnowood Fins, Cladding and PanelingCompletion:2016

Project DetailsGodalming College in Surrey had a problem with slippery decking on their campus. It is a highly trafficked area in the middle of the campus and is used as a seating area at lunchtime for staff and students. In dry weather the area does not cause any concerns but in wet or frosty weather the potential for slip hazards was huge. The college had used Watco products on internal floors so they called us to ask for advice. Our Solution"Slippery decking is a major safety issue throughout the year, but more so during winter months." An alternative solution was needed as the college had tried applying anti slip coatings (recommended by another supplier) but these had been applied to slightly damp wood and had flaked off. The potential slip issue was increased by the fact that the decking did not have any grooves in the top surface to offer traction underfoot. To solve these issues, Watco recommended and supplied 50mm wide GRP chamfered edge decking strips.The stone coloured strips were chosen to allow the strips to blend in with the decking but still provide the all important slip resistance underfoot, yellow strips are used to highlight the edges and steps to help meet DDA regulations. The strips are supplied already pre-drilled so the installation was completed in just two days over the Easter break allowing the area to be put back into service in plenty of time for the start of the new term. 

Located in the East Midlands, Mountsorrel Quarry supplies the construction industry with large volumes of essential materials, which are used for construction projects throughout the UK.Due to an industrial fire which left a screen house beyond repair, a complete rebuild was required which included the design, supply and installation of safe, compliant access solutions.RequirementWright Engineering Group required four floors of open mesh flooring, handrail, stanchions and treads to re-build an industrial building at Mountsorrel Quarry that burnt down in November 2022, for the site to be back to full working capacity.SolutionLionweld Kennedy Group designed, manufactured and installed four floors of steel and GRP access solutions to the Mountsorrel site, enabling the building to be rebuilt safely. LK 20mm ball proof Safegrid flooring was required due to the height of the building and permanent access needed under each floor.Customer FeedbackLionweld Kennedy Group were by far the standout choice of all of the suppliers we contacted. From the beginning theservice was second-to-none, all items arrived on their project critical specified delivery dates, and the quality of the products were of a very high standard.Lionweld Kennedy Group remain a preferred supplier within the Wright Engineering Group due to the high quality of products and the excellent customer service always received.Luke Fagan, Construction Manager, Wright Engineering Group

As described by the Woodland Trust, Glen Finglas is a great expanse of ancient woodland, lochs and open heathland, sitting at the heart of Loch Lomond and The Trossachs National Park and home to one of the best examples of upland wood pasture in Scotland.The newly constructed Gateway Building was designed to blend in with the surrounding woodlands and featured a circular timber-clad exterior with a spiralling, curved roof. The Woodland Trust approached RTA Building Limited, a Polyroof Approved Contractor, to provide a guaranteed waterproofing solution that would complement the aesthetics of the building.After comprehensive discussions and careful evaluation, we recommended the Polyroof 185 Warm Roof System for this unique project. This system stood out due to its exceptional BBA 30-year durability rating, impressive life-cycle costing performance, and an insurance-backed guarantee that offered the client peace of mind.The implementation process involved the meticulous installation of the Polyroof membrane, which flawlessly covered the flat roof areas while seamlessly following the curved perimeters and intricate spiral design. To ensure a fully waterproof edge detail that complemented the building’s contours, we installed a bespoke GRP capping. This robust combination provided Woodland Trust with a reliable and long-lasting roofing solution.Through our collaboration with Woodland Trust, we successfully implemented the Polyroof 185 Warm Roof System, delivering a durable, and cost-effective roofing solution. Our system’s exceptional durability rating, long-term life-cycle costing performance, and insurance-backed guarantee provided Woodland Trust with the confidence that they had chosen a roofing solution that would stand the test of time. With Polyroof, Woodland Trust achieved a seamless, reliable, and environmentally conscious roofing solution for their unique project.

The proprietors of this domestic property in Harrogate added a large extension with a total roof area of 150m2. The client wanted the new roof sections to complement the slate work and aesthetics of the original building whilst adding a contemporary and stylish look to the extension.Originally considering a zinc sheeted roofing system, the client explored alternative materials that could achieve the same visual impact but at lower cost. After discussions with Cure Roofing Ltd, a Polyroof simulated metal finish was proposed as a roofing solution that would meet all the client’s requirements.Not only do Polyroof’s range of liquids offer cost savings over traditional metals, but they are also lighter in weight, totally seamless and can be pigmented to any RAL colour. Having no scrap value, the client also had the added peace of mind that the roof would not be a target for theft.A timber warm roof was constructed which incorporated 120mm PIR insulation to achieve a U-Value of 0.18 W/m2K in compliance with building regulations. An OSB3 TG4 deck was fitted above the insulation and Polyroof pre-formed GRP standing seam trims were fixed at 600mm centres into the deck. Next, the first coat of the Protec waterproofing system was applied over the whole roof area and encapsulating the standing seam trims. The roof was finished with a second coat of Protec pigmented to RAL 7016 providing an anthracite grey colour to the whole roof, accurately simulating the appearance of zinc roof sheets.The workmanship by Polyroof approved contractor Cure Roofing was second to none and the quality of the finish left the client delighted with their new roof. With BBA approval, top-rated fire performance and Polyroof’s trusted 20 Year Accredited System Guarantee, the client has total peace of mind that their new extension could not be better protected for decades to come.

DUCO contributes with sun protection to the £78m project for The University of Manchester. The architectural sun control DucoSun Ellips 200 mm, supplied by Contrasol, was chosen for the Fallowfield campus. The solar shading is so much more than decoration.About the Fallowfield CampusThe Fallowfield is a student accommodation with 8 multi-storey blocks including a Warden’s flat and Energy Centre, amenity hub, landscaping and external works. Each residence will have 10 bedrooms per floor with ensuite bathroom pods and a shared kitchen. 1,122 student rooms are spread over the blocks with a combined floor area of 32,020m2. The Fallowfield Campus is the main residential campus of the University of Manchester. It’s a vibrant place where thousands of students live alongside residents – creating e a real sense of community. The mix of shops, cafes, bars and a frequent bus service to and from the city centre makes it an ideal location to live.Construction detailsThe blocks are constructed using pre-fabricated lightweight steel framing system panels which provide structure to the building when used along with composite concrete floors. External materials are predominantly buff brickwork with feature elevations picked out in charcoal fibre cement slate roofing and cladding. Study bedrooms incorporate built-in storage and furnishings and a high specification pre-fabricated GRP en-suite shower pod.  Solar shading is much more than decorationThe vertical solar shading system DucoSun Ellips was chosen for this project and supplied by Contrasol. This solar shading system, in which a blade with of 200 mm was chosen, guarantees not only maximum daylight, thanks to the optimal inclination angle and number of louvre blades. At the same time, DucoSun Ellips 200 ensures that the sun’s rays do not get a chance to heat up the Fallowfield interior spaces directly. The vertically installed solar shading system offers maximum privacy while maintaining the view outside.

The JG Graves Woodland Discovery Centre is being constructed in the Ecclesall Woods Sawmill as part of the Sheffield Woodlands Environment Enhancement Project.The centre runs craft courses all through the year from cider making to wood work skills. Public events in the autumn and spring celebrate Sheffield’s rich woodland heritage and demonstrates the unique facilities of the centre, as well as providing activities such as story telling, discovering nature and traditional uses of wood in the home and garden.The SolutionThe project entailed designing a center that harmoniously blended with the enchanting surrounding woodlands. The main building featured a grand ‘ski slope’ style roof, initially planned to be waterproofed using metal sheets. However, the client quickly realised that this approach would be prohibitively expensive.To meet the client’s requirements for a cost-effective alternative that maintained the intended appearance, they turned to Charlesworth Contractors—a Polyroof approved contractor with a proven track record of excellence. Recognizing the need for a swift and efficient waterproofing solution, we recommended the BBA Approved Polyroof 185 System with Lead Roll Effect trims.The first step involved fixing high-quality plywood boards onto the roof’s support beams to create the ski-slope shape. This foundation was then enhanced with GRP trims meticulously applied to replicate the appearance of traditional lead rolls. Finally, our renowned Polyroof 185 System was expertly installed, swiftly forming a seamless and highly durable waterproofing membrane.The implemented solution not only met the project’s time constraints but also exceeded expectations in terms of performance and aesthetics. With a 20-year insurance-backed guarantee, our Polyroof 185 system provided the client with peace of mind, assuring long-lasting protection for the roof. Furthermore, not only did our solution prove to be an attractive alternative to metal sheets, but it also offered significant cost savings.The successful collaboration between Polyroof, Charlesworth Contractors, and the client resulted in a waterproofing solution that seamlessly blended into the natural surroundings of the woodlands. Our advanced liquid roofing system, coupled with expert craftsmanship, delivered an outcome that was both visually appealing and economically viable. With the Polyroof 185 System, we demonstrated once again our ability to provide efficient, durable, and cost-effective solutions for even the most challenging roofing projects.