"roof finishes"

The Rhondda Heritage Park is a renowned tourist destination in South Wales, offering a glimpse into the coal mining community that thrived in the area for over 130 years until the early 1980s. Every year, thousands of visitors take a guided tour led by former colliery workers to experience the life of coal miners.The Heritage Park takes great pride in its appearance and the local heritage it represents. However, the aging asphalt roof terraces that covered the old mine shafts had been leaking constantly, damaging the visual appeal of the visitor site.The ChallengeThe Polyroof technical team was called in to help with the waterproofing and refurbishment of the two roof terraces, measuring over 1100m², that protected the underground mining attraction. After conducting a thorough survey of the roof terrace areas, a customized specification was prepared. This specification included a comprehensive set of recommendations for addressing the issues that had caused the aged and worn condition of the terrace areas over the years. To support the proposal, additional information was provided to the client to demonstrate how a liquid system could seamlessly encase and waterproof the terraces while maintaining an aesthetically pleasing solution that was true to the authenticity of the site.Satisfied that the solution proposed would provide the long-term peace of mind they were looking for, the Heritage Park awarded the contract to RM Polymers Ltd.Before starting the work, any areas affected by fungal growth or moss were treated with Polykill Anti-Fungal Wash to eliminate all spores. Any holes in the asphalt were smoothed out or removed, and levelled using Polyroof Structural Repair Mortar. All large cracks and voids were cleaned and repaired using the same mortar.PVC protrusions were removed and surfaces were cleaned with acetone. Any damaged, loose, or unsound concrete or brickwork was removed and repaired using Polyroof Structural Repair Mortar. All repairs were allowed to cure and dry before priming.The SolutionOne of the main features of the tourist attraction is the mining carts that were used to transport coal around the mine tunnels during its operation. Similar to train tracks, the mining cart tracks are fixed into the ground using metal bolts and fixings which over time had become a weak point for water ingress. Concrete and sandstone had been used as a “quick fix” to prevent rainwater entering the mine shaft below but a long-term solution was now needed. The cement and sandstone was carefully chiselled from the rails, exposing the original metal tracks which were then lifted and abraded back to their original condition. Whilst lifted, the underlying surface was made good before the application of the Protec System. Railway sleepers were then laid on a sacrificial layer on top of the waterproof membrane, upon which the tracks and mining carts were re-instated.As the terraces are constantly trafficked by the general public, the client was clear that an anti-slip finish would be required on any walkway areas.Following the application of the Protec System, Polyfinish and Quartz Sand Anti-Slip was applied to all walkway areas, to provide slip resistance and surface protection. A 50mm margin around the perimeters of the terrace was masked off to provide a neat termination of the anti-slip finish. Ensure masking tape was removed whilst resin was still wet. Then a third coat of Protec Resin was applied at a minimum coverage rate of 0.5Litres/m² (2.0m²/Litre) and whilst wet, clean dried quartz sand (0.7 – 12mm) was broadcast at an approximate coverage rate of 4.0kg/m². Once cured, the loose sand was removed.WorkmanshipThe engine houses along the tour experience featured vast amounts of intricate details and unique items and structures, such as “Bertie and Trefor” – the names given by the mine owner to the mine head stock wheels. This presented an exceptional challenge, particularly in regards to the difficulty of working on the intricate details of the degraded mastic asphalt upstands and decking.As a result of many years of weathering and gravity, the vertical sections of asphalt on the raised terraced roof had slumped and rippled, leading to stress cracks and ultimately water ingress. To overcome this ugly problem, the asphalt was stripped from these vertical sections back to the concrete and removed from site in accordance with the Health and Safety policies in place. The contractor then installed new 18mm OSB3 to these areas to create a flat substrate for the Protec System. The incorporation of Polyroof pre-formed GRP Drip trims at the bottom of the OSB3 ensured the timber would not be exposed to any rain water in the future as well as provide a neat, edge detail.To keep the overall aesthetic feel of the site, the application of the liquid waterproofing system at wall abutments was critical. This, combined with the undulating nature of the stone and brickwork meant that the contractor would not be able to install a cover flashing or termination bar. Instead, the contractor carefully dressed the system onto the wall to the standard minimum 150mm upstand height and into a chase.The edging was then finished with a mortar to provide a neat and clean weatherproof finish, in-keeping with the traditional methods of the site at the time of its construction.The roof terraces that cover the old mining areas also act as the main walkways to the Heritage Centre’s tour routes. Therefore, one of the main challenges of the project was the complex planning of the works to ensure that the site continued to operate so not to financially impact the heritage park. It was imperative that works were complete within an 8-week period with 17,500 visitors booked in for their annual Santa’s Grotto Experience Tour beginning in early December.The application speed of the catalyst cured Protec System, combined with communication between the contractor and the site to ensure unobtrusive installation, meant the centre stayed open and the tours running with minimum disruption.The benefits of using a fast-curing liquid waterproofing solution were also vital due to the ever-changing micro-climate in the Welsh valleys. On any single day, the weather would serve up anything from bright sunshine to windy, rainy conditions. Therefore, the fast-curing Protec System, combined with the flexibility of the installation team, who gave up weekends when required, ensured the project was finished on schedule. The works were completed to an extremely high standard with full encapsulation of the roof terrace areas and without a single detail being left exposed to the elements.ConclusionThe unique aspects of this project certainly kept the team on their toes. But they were determined to complete the project on time.The team worked tirelessly, even giving up their weekends to ensure that the project was completed on schedule. Despite the harsh Welsh weather, they pushed on and were determined to make sure that Santa could visit the children of the Welsh Valleys. It was a challenging project but the team’s hard work and dedication paid off.Finally, the project was completed and the results were astounding. The roof terraces are now fully waterproofed and refurbished, and the visual appearance of the visitor site was greatly improved. It was a project that was both memorable and rewarding to all those involved.

The Double Red Duke, situated in the Cotswolds village of Clanfield, is one of Oxfordshire’s most iconic inns, with a history dating back to the 1600s. This luxury boutique hotel, bar and restaurant, with its unique and carefully balanced approach, has modernised the property without compromising its much-loved character and aesthetic.The owners of this property specified The Rooflight Co's Conservation Rooflights - with a whole unit u-value of 1.4W/m2K and a design inspired by the cast-iron rooflights of the Victorian era. The Double Red Duke owners were able to ensure the building performed to modern standards, with rooflights that fit perfectly with the aesthetic of the heritage building.The frameless appearance of the interior finish on the rooflights is achieved by installing the plasterboard up to the underside of the timber linings provided. From the external view, the rooflights are designed to be installed flush with the roof tiles. The resulting impact is a seamless integration with the building inside and out.

The eight storey building Faraday House in London is clad in hand-finished copper alloy, reflecting warm light into the spaces around it. But uncontrolled and excessive sunlight can seriously disrupt the experience of comfort. For this reason, the architect opted for structural solar shading. The DucoSlide panels ensure a drop in the average indoor temperature of up to 12% to combat overheating.The Faraday House in London is a  building with imagination; offering a dazzling composition from the Victorian Railway Bridge. The apartments are part of Circus West Village, the first phase of the Battersea Power Station redevelopment.Full height windows frame views of the River Thames and landscaped courtyard, enhancing the feeling of space and light, whilst private terrace balconies and roof-top gardens provide outdoor space.The eight storey building is clad in hand-finished copper alloy, reflecting warm light into the spaces around it. But uncontrolled and excessive sunlight can seriously disrupt the experience of comfort. For this reason, the architect opted for structural solar shading. The DucoSlide panels ensure a drop in the average indoor temperature of up to 12% to combat overheating. The perforated screens animate the façade and provide home owners with additional solar and acoustic control.The result? A better quality of life for residents and a striking composition for visitors as they travel into London Victoria station.

A stunning property on the Isle of Wight which was built around 1844 in the Italian style and situated within the Conservation Area of Ventnor. Lomax + Wood provided high performance, double glazed timber French doors and sash windows. The house combines quality wooden double glazed and weather-stripped Lomax + Wood windows and doors. The property was designed to be energy efficient with Celotex fitted in the majority of the house. This is another example of how well designed timber windows and doors can add to and enhance even the most sensitive renovation within a Conservation Area.

Crown Trade Clean Extreme Scrubbable Matt has blended historic grandeur with outstanding durability as part of a luxurious refurbishment project at the landmark hotel, Bovey Castle. The coating has been applied in shades from the Crown Trade Historic Colours Collection - combining authentic shades from the past within a high quality, super scrubbable formulation to support the hotel’s stunning décor and stringent cleaning regime. Set in 275 acres of beautiful countryside and rolling valleys, Bovey Castle offers a compelling mix of history, excitement, glamour and adventure in the heart of Dartmoor National Park.

F. Ball products have been used in a resilient flooring installation capable of withstanding high temperatures as part of the refurbishment of Cardiff Castle visitor centre. Firstly, old carpet and ceramic tiles had to be uplifted. Contractors then mechanically prepared the subfloor. Next, Stopgap P131 general-purpose primer was applied to the subfloor, enabling promotion of the application characteristics and stop the unacceptably rapid drying of subsequently applied levelling compounds, in addition to preventing pinholing. Stopgap 1200 Pro levelling compound was then applied over the entire subfloor to create a perfectly smooth base for the receipt of new floorcoverings.

Utilising several innovative Glazing Vision rooflight products combined with some insightful architectural design detail from Chiles Evans & Care Architects, along with bespoke high specification finishing from Terry Huggett Developments, this retro-modern home is simply stunning, and even featured on Channel 4's Grand Designs.The 1970’s were a revolutionary period of acceptance and moving forward as a society, with many important social movements being founded in this decorated time. Along with this, the 70’s also had a huge influence on the interior and exterior of buildings all over the world. 70’s vogue has also had a heavy effect on modern interior and exterior design. Ranging from complex designs of wallpapers, to simple yet effective patterns on rugs, retro designs are becoming more and more popular in present times.Solidifying this proposal is Ravine House, a retro-contemporary build where Glazing Vision, Chiles Evans & Care Architects (CE & C Architects) and Terry Huggett Developments have collaborated together demonstrating the enduring quality of 70’s design.The original house, built in 1967, adopted a mid-century American exterior; with large windows looking out at the surrounding gardens that were framed by wide eaves and a low-profile roof. Taking inspiration from Frank Lloyd Wright, and other famous Architects from the mid-20th century, the house showcases a real ‘wow factor’. As conversations with the homeowner quickly progressed it became apparent how special this home truly was.The project was separated into three parts. Two stock sized Flushglaze Fixed Rooflights were the first port of call for the homeowner and the architect. It was imperative that any changes made to the original exterior of the house did not impact the simplicity of the roof lines, therefore the Fixed Flushglaze Rooflights were selected.The double pitched roof meant that it was not possible to set the rooflight into the roof pane without compromising the water-proof integrity of the roofing. However, the Flushglaze’s simple frame means that although they sit proud of the roof, they remain visually unobtrusive. The standard Flushglaze Fixed Rooflight is a very popular item in our wide range of products, with a minimum span and width of 400mm and ranging to 4200mm subject to area m2 limitations. In this case, the Flushglaze Fixed Rooflights were both 1200mmx 900mm. With a frame colour of RAL 7015 (Slate Grey), they bring a simple yet highly effective essence to the property. Deciding to purchase a stock size Rooflight, rather than a bespoke size can be a much more cost-effective option.The second part involved a singular stock sized Pitchglaze Roof Window. Adopting our pioneering ‘frameless’ design ethos, once installed, this product provides the building occupants sky only views through the aperture, something not usually found with a traditional roof window without requiring an upstand. As a roof window it is UKCA and CE marked and designed to be installed in pitched tiled roof applications flush with the tiling line and to be used at roof pitches between 15° and 60° and comprising of Qualicoat approved polyester powder coated aluminium framework. The Pitchglaze can also be supplied in either landscape or portrait orientations. In this case, the Roof window sat at a 22° angle with “vision area” dimensions 1000mm x 3000mm.The third part of the project consisted of a solitary Triple Glazed Flushglaze Rooflight, with three Wall Abutments. The homeowner opted to go “made to order” for this luxurious item, with a span of 1205mm x 2825mm. The Wall Abutment detail is part of the Flushglaze framework and is secured using suitable fixings, that depend on the structure being used. The Flushglaze range of Rooflights have been independently performance tested and approved by the British Board of Agrément (BBA) and are also classified by The Official Police security initiative, Secured by Design and tested to LPS2081/1 with certification by the Loss Prevention Certification Board. This helps to enhance resistance to opportunist intruders attempting ‘stealth’ attacks to gain entry, which are often carried out in residential areas.‘For me, this project is simply a once in a lifetime opportunity and I enjoyed every minute of it’ Terry Huggett, Terry Huggett Developments.The project brings with it a unique element of family. With the homeowner inheriting the house from his parents – Terry Huggett cites that his love for mid-century American architecture stemmed from family holidays to places like California, and other cities and states in western America. This connection with the project for both Architect and Contractor, along with their personal chemistry is obvious, as is the care and precision of the build exhibited everywhere within the residence! The home also boasts many different structural qualities that distinguish it from other houses up and down the country. From a heated driveway to a Borehole that provides ‘Evian quality’ water from tap, the home showcases many unique and desired aspects.Overall, the project took approximately three years to be completed. Now, Ravine House is gaining publicity up and down the country and has been nominated for various RIBA awards. It is visually clear that the home is something truly special that simply defines quality and displays an incredibly high level of Architectural and Contractual ability.

Bath Western Riverside development is a multi-award-winning project for client Crest Nicholson Regeneration. The project has won multiple awards including the coveted NHBC ‘Pride in the Job’ award for H&S and the seal of excellence for quality.Systems in useExcel®ChallengesThe ‘curved’ bulk-heads, walls and interior finishes presented a special challenge to our on-site team, one that would be present over multiple floors and apartments.The system needed to be both robust and aesthetically pleasing, as the roofs are overlooked by residents and used as amenity spaces, and the colour had to be in keeping with the traditional Bath stone.In addition to this, the project featured many unique and complex terraces in terms of shape, threshold height, u-value requirements and access.SolutionsTo achieve both a level threshold and a good thermal performance, we designed a unique tapered insulation scheme for the terraces, utilising our Excel system, reinforced bitumen waterproofing membrane, in combination with our high performance and cost effective Hytherm VIP (Vacuum Packed Insulation) insulation scheme.To meet the aesthetics guidelines dictated by the local planning authority, the capsheet membrane was specified with a white granular finish, which provided the unique look the authorities were looking for.To ensure the terraces were installed correctly and in accordance with Axter requirements, we worked in close partnership with the development construction team. In conjunction with Avonside, a ‘traffic light’ system was introduced to ensure that each individual terrace had been checked by our Quality Assurance team, that it had been independently integrity tested and that it was installed in accordance with the architect’s details, upon which the guarantees were issued and the finishes thereafter installed.

The Project The world-famous Lords cricket ground has undergone a huge redevelopment scheme. Phase 1, The Warner Stand, has undergone complete modernisation by Main Contractor BAM and was officially opened by His Royal Highness The Duke of Edinburgh on 3rd May 2017.  The refurbishment includes works to the ornate, iconic Victorian Pavilion, with a wing-like roof and fabric canopy; the seating, ensuring maximum visibility for spectators; and the indoor bars and restaurants with panoramic glass windows ensuring the ultimate experience. The Challenge Deliver multiple specifications across differing floors and areas. Propose a system that will deliver a reflective aesthetic, similar to glass. Manufacture and install toughs at bespoke lengths requiring site joints   The SolutionExcelsior was delighted to work on this prestigious project with Populous Architects and BAM Construction. Several specifications and finishes were chosen across the project, our Planar 20 in High Gloss being a favourite. The High Gloss laminate created a glass like, reflective finish which opened up the space and made for a truly show stopping installation. Designer White Solid Surface tops, and Stainless-Steel finishes were also used to dramatic effect across the scheme.SpecificationProduct Range: Planar 20Doors: 12mm SGL, Abet 478 Light Grey Lucida Gloss, Abet 879 Graphite Grey MattPilaster: 20mm SGL, Abet 478 Light Grey Lucida Gloss, Abet 879 Graphite Grey MattPartition: Partition: 12mm SGL, Abet 410 Ice White Lucida Gloss, Polyrey B070 Blanc Megeve MattIronmongery: Stainless Steel

OverviewCryfield Village, Warwick University, is a state-of-the-art student accommodation development, replacing outdated residences. Built as a series of townhouse-style apartments and studios, the village will eventually house around 830 residents. The new residences are fitted with photovoltaic panels that convert the sun's energy to electricity, supporting the University's aim to reach net zero carbon by 2030. The designers were keen to make a statement with the village properties and to impart a warm and welcoming feeling for the first year students.The SolutionWithin our “Collections” we have a number of terracotta-coloured finishes. The client particularly liked the tones and texture of ‘Cracked Clay’ from our Evolution range, and the 25 year guarantee for gloss, colour and adhesion was an important consideration. As do all our powders, Cracked Clay meets the Reaction to Fire Standards for fire classification A2-s1,d0, suitable for use on multi-storey residential buildings.We coated 900 m2 of aluminium cassette panels for the façade and roof of the phase 1 property which will house around 383 first year students. .The appealing, warm and eye-catching finish is (we think) a marked improvement on the existing building as one of these images shows.Benefits of Using PowdertechPowdertech has over 30 years’ experience in professional architectural powder coatingColour, tone and texture are our passion and we have the expertise to develop bespoke finishes.The Evolution range has a 25 year guarantee for gloss, colour and adhesion.Powdertech's rigorous pre-treatment system will help to keep the panelling free from corrosion for up to 40-years.Powdertech’s flexible plant can coat a wide variety of shapes and sizes of architectural metal work and fabrications.

A requirement in Corstorphine Wright’s design brief was to avoid horizontal movement joints in the finished façade, which would have been the result had a traditional SFS Infill to concrete frame approach been taken. Working with Willmott Dixon at the early design stages of the contract, Metsec’s in-house design team proposed a continuous walling solution formed from SFS to support glazing and rendered elements that would form the external skin of the façade. Metsec’s solution included the use of fixing cleats to connect the SFS continuous walling to the structure’s concrete frame.

Escapade Silverstone is a unique new commercial development sat right on the edge of the iconic Silverstone circuit.This prestigious project is comprised of 60 residences, a club house and car storage.The development is due to be completed in 2024, ready for next year’s Grand Prix.It will operate as short-stay accommodation for both the major calendar events and for the rest of the year when people are out on the track testing cars, etc. Escapade guests will be able to enjoy all that Silverstone has to offer.Axter were involved right from the outset. There were lots of complexities with the project, due to the nature of the design and the architect’s intentions, so we were able to recommend different solutions for different sections of the roof.Our video case study shows the progress so far. It's such an exciting project to be a part of and it was great to see the finishing touches being made to the waterproofing works by Embassy Site Services.Wilotekt®-Plus has been used on the new clubhouse and our Ecoflex® system has been specifically chosen for the residencies.It’s been a pleasure to work with Escapade, HG Construction and Embassy Site Services on this project and we can’t wait to revisit the site next year to check out the finished development. Stay tuned for our next video.Systems in useWilotekt®-PlusEcoflex®

The ProjectFollowing Opus Energy’s momentous growth over its 15-year history, their move to the John Dryden House will consolidate their four current sites and house all employees working in Northampton under one roof.With the new premises, Opus Energy expects to have an almost 800 strong Northampton workforce, highlighting its prominence as a key local employer. The refurbishment of the property has seen state of the art facilities, and with investment into sustainability opportunities, will enable the business to be carbon neutral.The ChallengeWork within tight lead times to supply deliver and install the project.Offer a cost-effective system suitable for the environment intended.Propose a selection of classic High Pressure Laminae finishes that will deliver a timeless décor.  The SolutionExcelsior Select Range of Cubicle’s in 20mm High Pressure Laminate fell within budget and met with the Architects Specification. A combination of Polyrey finishes created the classical, timeless façade desired by the client. SpecificationProduct Range: SelectDoors: 18mm MR Core HPL Polyrey B101 Banian NoirciPilaster: Polyrey B101 Banian NoirciPartition: Partition: Polyrey B015 Blanc MenuiresIronmongery: Excelsior SBAASpecificationProduct Range: SelectVanity Top: 12mm Laminated CDF Polyrey B101 Banian NoirciVanity Panels: HPL 18mm MR Polyrey B015 Blanc MenuiresFrame: Polyrey B015 Blanc Menuires

Some 92,000 Cwt Y Bugail slates feature on a ground-breaking new/old roof. Formerly a seedy area worth avoiding, London’s Kings Cross has now been transformed into a go-to destination for office workers, students and tourists. Developer Argent’s regeneration of the area has sensitively re-purposed the early Victorian railway buildings into variously, a college campus, supermarket and offices, in which the interior changes are radical but the exteriors have been left largely unaltered. Not so for Coal Drops Yard, a pair of elongated Victorian coal warehouses originally built to distribute coal from the North of England across London. Here, the pitched roofs of two almost-parallel buildings, 150m and 100m in length and 39m apart, have been reconfigured to curve up at their northern ends and gently kiss each other. Designed by Heatherwick Studio, the roofs peel upwards and extend into the middle of the space between the two buildings. A new floorplate sits below the roof structure, with glazing filling the gap between the two, creating a third level of retail. The new roofs of the ornate cast-iron and brick structures have been slated with 92,000 new versions of the original Welsh Slates – 500mm x 250mm Cwt Y Bugails from the manufacturer’s Llan Ffestiniog quarry in North Wales – by Banbury-based specialist sub-contractor Attleys Roofing. Attleys already had some Kings Cross experience, using 6,400 500mm x 300mm Heather Blues from Welsh Slate’s main Penrhyn quarry for the re-roof of the nearby German Gymnasium - the first purpose-built gym in England - which is now enjoying a new lease of life as a designer restaurant. Coal Drops Yard was a whole new ball game, testing Attleys to the limit, but the result is an extraordinary reinterpretation of the canal-side site. Main contractor BAM Construction was responsible for the structure of the new roofline. More than 50 new steel columns were carefully threaded through the existing structure to support the roof independently of the building, a point cloud survey being carried out to help calculate where to put the columns without clashing with the existing building fabric. Primary support is provided by a set of large cranked beams supported on cores in each building which join in the middle over the yard. There are four primary beams, two on each building. These dip down towards the centre to create the valley between the two roof structures and have been nicknamed “giraffe beams” in reference to their angled neck and head - the structure looks like two giraffes rubbing noses together. Tie beams at floor level take the tensile loads generated by the weight of the roof. The giraffe beams support two ribbon trusses that define the upper and lower edge of each roof structure and connect in the middle over the yard at the lower edge. These are 7m deep in the middle and taper to 5m at the ends where these join the existing roof. Tubular steel sections were used to create the trusses because of the complex geometry. The new floorplate below the roof is suspended from above using macalloy bars and is tapered towards the perimeter to minimise the impact on the view. More than 60 panels of full-height structural glazing between the floor and new roof are stepped rather than curved or faceted for aesthetic reasons and has the added benefit of hiding the macalloy bars. Temporary trusses were erected to support the giraffe beam assembly and ribbon trusses during construction. The giraffe beam assembly was erected first. The ribbon trusses were brought to site as components, bolted together on the ground into fully-assembled sections complete with rafters, craned into position and bolted together where they meet in the middle. The whole roof structure was then de-propped. Visually, it was important to maintain a seamless transition from the existing roof to the new section so the original timber roof trusses were retained where possible, with some localised strengthening required where the timber had been damaged. The gap between the existing and new roof structure was then boarded over ready for the new Welsh slates.The two roofs are bolted together where they meet in the middle. Heatherwick Studio chose to position the new roof element at the northern ends of the two buildings as the eastern building had been devastated by a fire in 1985. Used more recently for warehousing and nightclubs, they were largely abandoned in the 1990s. Group leader Lisa Finlay said: “Our challenge was to radically remodel this Victorian infrastructure to meet the needs of a modern urban development without losing what made them special. To do this, we focused on understanding their original function and how they were adapted over time so we could appreciate how best to preserve and reuse the existing fabric, whilst also introducing new elements. One of which is an entirely free-standing new structure threaded through the historic buildings, from which a spectacular new third level is suspended.”  Attleys were on site for a total of almost 18 months. The roof pitch of the original sections of roof was 28° but as the curves swept around and met in the middle this changed to 47°. Thereafter the length also decreased from 8.4m to 6.9m at the kissing point where the two curved roofs met but the same number of courses of slates (44) had to be maintained. This meant Attleys had to decrease the gauges and not only cut the sides of the slates to take them around the curve but also the tops of the slates to maintain the same number of courses. No clever nailing or hidden bibbing was required to stop rainwater flowing diagonally at this point as the pitch was so steep. Attleys’ managing director Shaun Attley met with Heatherwick Studio and BAM’s design team up to two years prior to commencement on site to discuss the design issues and how to achieve the aesthetics requested while using the products selected.  Shaun advised the project team that the Cwt Y Bugail slates could not be used for their initial roof design which exceeded a 90° pitch so it was re-designed to ensure that where the eaves met it was at a pitch commensurate with Welsh Slate’s fixing recommendations and warranties. Due to space being at a premium, all the Cwt Y Bugail slates were cut off-site at Attleys’ depot in Banbury. To do this, Attleys had to calculate how much of the slates needed cutting off. This was done by taking measurements from the steel work underneath - from steel to steel at the eaves and steel to steel at the ridge which was generally over 10-15m depending where you were on the curve (on the internal curve or external curve). The kissing point determined how the slates were cut to ensure the perp lines and side laps were maintained.  And because the roof pitch was increasing while the rafter length was decreasing, Attleys also had to cut the tops of the slates down so they suited the decreasing gauges. A total of 32,000 of the 90,000 slates used on the project had to be cut with hand guillotines so the dressed edge could be maintained around the curve which comprised 1,600m2 of the total 4,600m2. Shaun Attley said: “Our timescale for the sections of roof was provided to BAM Construction and this was put into their overall programme with all other sub-contractors but unfortunately our commencement on site was delayed due to previous issues in the construction of the steel frame prior to us starting.  “This meant we were up against the clock in trying to pull back time to ensure the overall programme was still met and we were asked by BAM to find ways of doing as much as possible off-site and increasing labour and production on-site to pull back the time lost. By working together with other sub-contractors and the main contractor we managed to finish a week earlier than our anticipated 43-week overall programme.” He added: “The project was challenging at the beginning to ensure we set the roof out properly but as the contract progressed it became easier. Welsh slates are easy to work, and we work with them all the time, but in this case it was challenging getting the slates to course all the way round. Attleys’ SMSTS-trained supervisor ran the day-to-day safety, conducting Toolbox talks every morning and attending daily safety briefings by BAM Construction staff and supervisors from all trades on site to brief each other of any risks and ensure trades were not disrupting one another.  The team of 10 Attleys operatives, which included two NVQ Level 2 apprentices, carried out daily visual inspections of tools and all power tools were PAT tested every three months. Shaun Attley visited weekly to inspect the job for workmanship and production and also to gather feedback on any safety issues or to see if any safety measures could be instigated to improve the overall safety for their and other operatives on site. “We found some of these measures not only improved safety but also helped improve production,” said Shaun. Attleys also had an independent safety inspector (from The Health & Safety People) visit site monthly to see if there were any safety improvements they could recommend. Far from handling eight million tonnes of coal a year, Coal Drops Yard is now forecast to pull in 12 million visitors a year.

Product:1no. Bespoke Coniston Wall Mounted Canopy: 74.26m x 3m – 3.5m2no. Standard Coniston Wall Mounted Canopies: 8m x 2.1m and 8.9m x 2.1mCanopy Frame Colour: Light Blue RAL 5012, matt finishInstallation Date: August - September 2019Contractor: Morgan SindallArchitect: Miller Bourne ArchitectsThe BriefIn September 2018, an invitation to tender was received by Able Canopies from Morgan Sindall Construction Ltd for a number of canopies at the brand new two-storey, primary and nursery school for which they had been awarded the contract to build to form part of the Hailsham Community College Academy Trust.After reviewing the tender documents we put our recommended products forward, which was a large Kensington wall mounted canopy and two Coniston wall mounted canopies.The architect then contacted us directly to detail that the main building frame was made up of large timber SIPS panels and the large steel posts were required to support the roof. However, they were also decorative in essence and played a significant part in the building aesthetic appeal, and they required Able Canopies to supply and install them as part of the package as they would run through the larger canopy.The original design and price we submitted did not require the inclusion of the steel posts, however we were then asked to include in our canpy costs. We therefore went back to the drawing board to come up with a canopy design which would fit the aesthetic and structural features required.The SolutionWhilst in talks with the architect, they explained that they favoured our Coniston Wall Mounted Canopy system and also requested the NBS spec for the product which wasn’t a problem as our products are all listed on the NBS National BIM Library.We therefore looked at the Coniston system and worked with the structural engineer to ensure the steel beams could be incorporated into the canopy. This enabled us to supply the contractor and architect with an estimate so we could secure the works as an early package enabling them to cast the foundations required within the main slab.Because the bespoke Coniston would have the required large steel beams through the roof, we designed a solution to ensure the canopy would still be a fully waterproof system. This was easily achieved with the Coniston because we were able to comfortably flash/dress around the roof support columns, to create a seamless walkway with a watertight roof.However, the large steel beams and underside required a lot of design work, we diligently designed bespoke connections for the posts to the beams, bespoke connections for the roof bar to the steel beams and bespoke guttering & gutter connections. This replaced the Coniston’s standard integral guttering system with an external gutter system that worked with the design perfectly.Click the link to continue reading..... https://www.ablecanopies.co.uk/c/wall-mounted-canopy-case-studies/hailsham-community-college-primary-academy-case-study.html

Project BackgroundDesigned by Pritzker Prize-winning architect Zaha Hadid in 2004, before London won the bid for the 2012 Summer Olympics, the London Aquatics Centre is an indoor facility with two 50-metre (160-foot) swimming pools and a 25-metre (82-foot) diving pool. Its iconic wave-like roof sweeps up from the ground and was inspired by the fluid geometry of water in motion, creating spaces and a surrounding environment in sympathy with the river landscape of the Olympic Park.Project SolutionPowrmatic Wall Opensky louvred ventilators were at the heart of the smoke and natural ventilation system at the London Aquatic centre in the Queen Elizabeth Olympic Park in Stratford, east London. The ventilation systems were designed and installed by Air Design Systems Ltd.The wall mounted Opensky louvred ventilators are used to provide a high-free area at the back of the stands for heat exhaust and smoke extract. The units were double-stacked and provided with a white polyester powder-coated finish.Air Design Systems Ltd also made provision for the control system that included local control panels, electrical wiring, override switches and full commissioning and demonstration of the system.Project ResultTested for use as smoke ventilators to BS EN 12101-2, Powrmatic’s Opensky ventilators can be roof or wall mounted for exhaust or inlet and can be supplied with a hinged base for use as an access hatch. They have been specifically designed for both smoke and heat exhaust and natural ventilation applications and combine an attractive style with a discreet, low profile.

Set in beautiful grounds this former coach house is nestled in a picturesque Cotswold village.This stunning orangery was the perfect solution for the family who wanted to have a light filled room, from where they could sit and enjoy their garden throughout the year.The stone-coloured exterior paint finish of the David Salisbury orangery is the perfect complement to the sandy-coloured Cotswold stone and stone roof of the main building.The glass lantern benefits from Pilkington Activ™ Blue self-cleaning glass, which has both self-cleaning and solar-control properties plus high performing thermally insulating Pilkington K Glass™ S as the inner pane of glass.The result of this carefully designed addition to a home that already oozes character and charm is a light filled environment that can be use throughout the Summer and Winter months, where the family can sit in total comfort.Images courtesy of David Salisbury.

Project: Fast Food Franchise HQProduct: RapidRoof Pro & FastCoat ProProject size: 300m²Location: Maidenhead

The campus in Colchester, which is home to 15,000 students, is undergoing a massive phased transformation. Benx-RCM are currently supplying into phase three of the campus-build, known as The Pastures.Split across five new buildings, The Pastures will bring an additional 1,262 student bedrooms to the Colchester campus. One of these blocks will create a new hub which will include a reception, a post room, an administrative area and a student services centre, along with a laundrette and staff welfare facilities.Overseeing this £168 million project as main contactor is Bouygues Construction.Stanta were awarded the SFS infill package at the site. As part of this package, Benx RCM were selected to supply Y-Wall external sheathing board for the entire project.Y-Wall is a flexible calcium silicate based fibre cement building board, offering excellent fire properties as well as high levels of dimensional stability. The Y-Wall BBA Certification provided the Stanta project team with assurance that this building board solution has been tested to exacting standards, evaluated onsite, as well as undergoing a life expectancy assessment and a quality management system review.Y-Wall was utilised to create a sheathing for the five high rise structures. In buildings with storeys more than 18m above ground level, any products used in the external wall construction should be of limited combustibility. Being a non-combustible, A1 fire-rated building board, utilising BS EN ISO 1182 and BS EN ISO 1716 tests, Y-Wall is the optimum solution for a project of this type and size.In specifying the building board for this project it was important to ensure the optimum racking performance to enhance structural strength. Y-Wall conforms to European Norm - BS EN 594:2011 - the certification which proves the system has been rigorously tested and offers excellent racking performance, structural strength and stability.Specifying a building board that is fully tested to BS EN 1062-1 allows for adequate moisture resistance and durability. Y-Wall fully complies with this standard which ensures the building boards will have a life equal to that of the building. Selecting a building board with good external performance and durability is important, particularly through the build phase, as the product may be left exposed for several months prior to a secondary facade being installed over the top of the system. In order to generate speed and ease of construction, Y-Wall was supplied pre-cut to specified panel sizes. The fabrication work was undertaken by Benx Façades at its dedicated facility, to ensure a seamless process.

A former brownfield site on Ascot Road, Watford is undergoing a transformation to provide a new residential-led quarter with much needed new homes and retail space.This project, by development and investment company, Orion, will comprise of buildings between six and eight storeys, with 489 new homes for the private sector of which 35% will be affordable homes, in addition to two lower floors of retail space.Orion is leading the development process at Cassiobridge Quarter, which centres on regenerating under-utilised land and buildings, making them into landmark destinations and improving the local community with enhancedinfrastructure and aesthetics.RCM was appointed to supply its high-performance sheathing board, DensGlass which will make up part of the through wall system to an RC frame with a lightweight steel frame infill.DensGlass consists of a fibreglass mat with a gypsum core, designed to provide a high degree of protection from the elements in external cladding constructions.Widely recognised by the GOLD colour, DensGlass fiberglass mat gypsum sheathing board, has an exemplary track record that spans more than 30 years.Thanks to its ability to protect the building envelope against incidental moisture damage during and after construction, DensGlass Sheathing is a preferred substrate under brick, stone and rainscreen cladding and suitable for lightweight steel frame, timber frame, modular / offsite and concrete frame construction types.In addition to the above features, DensGlass is A1 non-combustible, CE marked, lightweight with easy scribe and snap properties.On completion of the project, Cassiobridge Quarter with its modern design will provide a stylish appearance to the area with much-needed homes and a new community for residents to enjoy.

Moneypenny engaged the help of AEW architects to design a new and exciting office environment. With space to house 1,000 staff, Moneypenny wanted to have a new headquarters, which were both efficient office spaces, as well as a great environment for its staff to operate in. In turn, Pochin asked RCM to supply its 12mm Cemboard to the construction, because of the building board’s excellent acoustic properties, which were a major consideration for the construction of the call-centre.

A regeneration development in Vauxhall by the Ballymore Group has seen the biggest transformation story London has ever seen. It has added an entirely new urban quarter to London. The South Bank regeneration stretches from the Shard in the east to Battersea Power station in the west. The area known as Embassy Gardens is at the heart of Nine Elms and includes up to 1.750 new homes and over 20,000sqm of office and flexible workspace spread over 8 building plots covering an impressive 241,548 sqm. RCM’s Y-Wall was used in its construction.

The International Quarter is a unique mixed-use scheme providing an inspiring new business environment, designed to create spirit, space, community and culture. The project comprises 4,000,000 sq ft Grade ‘A’ office accommodation, 275,000 sq ft hotel space, 350 new residential units and associated community facilities.

Pen-Y-Bont is a development of new build waterfront properties in the popular seaside resort of Abersoch. A £3.5m investment has seen the creation of a mix of luxury waterfront properties, designed by SDA Architects, Leeds. RCM supplied its Supertech Weatherboard cladding to the construction, which enhanced the properties coastal feel and gave it a distinct and lasting impression.

Case study of the refurbishment of the Intelhorce textile industrial complex (1957-2004) to transform it into the new logistics centre of the company Mayoral Children's Fashion in Malaga. 

Eurosafe designed and installed several solutions, including step units, guardrail edge protection, stepped and levelled walkways, ManSafe® systems, and raised platforms around heat exchange units for engineers' safety. A fixed stair unit was proposed for emergency access and egress planning.

Our Approved Installer, JB Project Services, was tasked with the process of replacing the existing timber decking found on the external terrace area. This lovely space provides residents with a communal area that allows for panoramic views across the City of Leeds and is a key amenity for quality of life.

Sherwin-Williams manufacture Resubind CP, a polyurethane system used for walkways, patios, courtyards, ramps, car parks and loading bays and public concourses. Resubind CP is usually installed at about 5mms thickness. Stone and resin bound paving Resubind CP uses the latest polyurethane chemistry to combine resins and aggregates for heavy duty walkways, and delivers a modern seamless surface for external environments such as wide-open public spaces, park walkways and driveways. Using natural aggregates for durability and great aesthetics Resubind CP can transform tired looking external areas or be incorporated into new build projects for a great modern look.

Rathbone Square is a new London square, lying just north of Oxford Street. Arched walkways lead from the central garden to adjoining streets. The design features curved “shadow gap” channels between ceramic tiles, deep panels at the foot of the walkways and soffit panels. To ensure colour compatibility between extruded, folded, curved and welded aluminium, anodising cannot be used. Anomatch™ achieves a similar appearance as anodising, enhancing the metal with a soft sheen. It provides excellent colour stability and consistency between batches and comes with long-term guarantees for colour stability and corrosion resistance.

Twinfix is a family run business. For more than 30 years they have supplied modular polycarbonate panels for use as rooflights in many railway stations and depots. Replacing the old canopy glazing used at rail stations with products from Twinfix’s range of polycarbonate glazing options floods the area with daylight while eliminating the common issues that occur with historic railway roof glazing. Last year, Twinfix assisted with the refurbishment of two of the UK’s historic stations, Gerrards Cross and Headstone Lane.Gerrards Cross StationGerrards Cross Station is a fantastic example of one of the nation’s historic stations. Built in 1906 as part of the Great Western and Great Central Joint Railway it has recently undergone a series of upgrades to improve the station for passengers.As part of a £2.4m Railway Upgrade Plan investment by Network Rail, the following areas were refurbished:Full replacement of the platform’s canopy – ensuring passengers are protected from the weatherInstalling lighting throughout – making the station safer and more secureRe-roofing of the main station’s roofWindows repairs where necessaryApplying fresh coats of paint to steelworkRefurbishment of the canopy roofHeadstone Lane StationTravel eleven miles east of Gerrards Cross and you arrive at Headstone Lane station. Another of the UK’s historic stations, this station opened in February 1913 and consists of a small single storey brick-built station building adjacent to the Headstone Lane road bridge, with two platforms.This station was also part of the Railway Upgrade Plan, with investment in the refurbishment of both platform canopies.An innovative roof glazing systemA team comprising of Network Rail, Principal Contractor J. Murphy & Sons Limited, and specialist Design Consultant Arcadis Consulting (UK) Ltd were assigned to the job to ensure that the correct roof glazing was specified and installed over the platforms.The product chosen for both stations was the innovative Twinfix modular non-fragile Multi-Link-Panel NF (Non-Fragile) system, glazed with 6mm clear solid polycarbonate. Approximately 225 square metres of these panels were required to re-glaze the five canopies across both stations, with panels delivered to site ready for quick installation.Each panel of the innovative Multi-Link-Panel NF system comprises of a powder-coated aluminium frame and fitted with polycarbonate glazing. The panels are built completely off-site in a quality-controlled factory environment, reducing the risk, and cost, of site mistakes, and are delivered on-site fully glazed and ready for rapid installation. The system has a unique linking design feature that results in incredibly quick installation times, making the system very much suited to rail work due to its restricted possession times.The Multi-Link-Panel NF system is an innovative roof glazing product that has been well utilised for many years on station canopy roofs, and it has been thoroughly tried and tested in that time.It was the chosen system for this project for a number of reasons:sustainability – these panels are virtually unbreakable in manufacture, transit and in situ, meaning that, unlike glass, maintenance costs will be eliminated.safety – Twinfix Multi-Link-Panel NF (Non-Fragile) conforms to the HSE recommended test method ACR[M]001:2019 (as outlined in document HSG33) and achieves a ‘B’ Classification.off-site construction – The panels are pre-assembled in Twinfix’s factory ensuring strict quality guidelines are adhered to, which is not always guaranteed when roofing products are assembled on site.ease of access – The Multi-Link-Panel NF system can be fitted with In-Line Access Hatches, to allow cleaning of gutters and roof. These hatches are hardly visible and allow safe access through the glazing without needing to get on the roof.weight – The Multi-Link-Panel NF is light in weight and due to its modular format, it is very quick to install which allows for short rail possession works.appearance – the clear polycarbonate panels have the appearance of glass and provide just the right level of light transmission onto the platforms below.This project demanded a collaborative approach, requiring Twinfix to liaise closely with Principal Contractor J. Murphy & Sons Limited, installation company Orchard Roofing & Building, and design consultancy Arcadis, where early engagement with the team ensured that all aspects of the project ran smoothly from the onset.Richard Nash, Contracts Manager at J. Murphy & Sons Limited commented: ‘Throughout the design and implementation stages of our refurbishment works at Gerrards Cross and Headstone Lane Railway Stations, Twinfix have been a pleasure to work with. Working alongside both our designers and approved installers, they have provided a professional end to end service resulting in a quality finished product.’Piotr Stencel, Senior Project Manager at Arcadis Consulting (UK) Ltd commented: “All the Twinfix team we have been in contact with have been very helpful to provide information, contact and help resolve issues. We were also invited to their offices in Warrington back in 2019 where we could see/touch Twinfix products and discuss design/constructability aspects which is always better than just seeing on the product data sheet.”The Twinfix team are proud to be part of this journey that will see the UK rail network revolutionised and sees exciting times ahead for the company.

Taking place from 23 - 27 May, Marley’s Western Red Cedar Shingles have been specified on an eye-catching garden design project set to grab attention at the highly anticipated RHS Chelsea Flower Show.Supporting a design by world-renowned treehouse consultancy, Blue Forest, the shingles are helping to showcase a fairy tale creation called The Magical Hideaway. The mystical design was created in collaboration with architects Randle Siddeley Limited and includes a charming treehouse and hillside hollow set within an enchanted meadow garden and features whimsical finishes and furnishings to ignite the imagination of anyone who enters. To support the project, Marley supplied a total of 30 bundles of its Western Red Cedar Shingles to create the exterior of the treehouse, helping to encase it with a warm and high performing envelope that enhances the natural scenescape of the highly creative Blue Forest show entry.Stuart Nicholson, roof systems director at Marley, commented: “The Magical Hideaway concept is inspiring, so it’s great our Western Red Cedar Shingles are playing a part in helping to bring it to life. Creating, building, and delivering on such projects can be challenging and complex and we worked alongside the Blue Forest team to ensure flexible product delivery matched their build requirements to meet various deadlines for the show.“It is a fantastic example of how the shingle finish can be used imaginatively. We hope the design enjoys great success at the show.” Andy Payne, Managing Director for Blue Forest, added: “We chose Shingles from Marley as they effortlessly enhanced the natural woodland look and feel we wanted to achieve with the project. The finished design is stunning, and we’re excited to welcome guests to the stand, and see them immerse themselves in a magical setting.”

Ten Traffic Street is a 522-bed student accommodation serving luxury living located on a prominent site within Nottingham City Centre. The project was delivered by Jensco and offers excellent amenities such as a cinema, games room, study spaces, onsite coffee shop, indoor and outdoor Gyms and multiple outdoor communal spaces including a roof terrace. Artform Urban worked closely with the Landscape architects, Ares Landscape to provide a substantial package of premium external furniture to ensure the high-end finish extends to the outdoor spaces. The complex is spread across 2 buildings with courtyards and one roof terrace overlooking the city. In total, there are 4 external spaces - each has its own identifiable aesthetic which is driven by the building fascias and window frame colouring which is then reflected in the outdoor furniture.The roof terrace is surrounded by a large Inspira Modular Planting System installation powder-coated in a unique Khaki Grey - bringing colour and natural benefits to the space. The planters house plants and small trees that provide dappled shade to ensure residents can enjoy the terrace on hotter days. Tables, benches, and a Box Litter Bin all in a coordinated colour palette, provide social seating and dining spaces and vibrant plastic Chill Lounger’s and Hop Op 500’s offer a more casual seating option for residents.The ground floor courtyards feature a continuation of benches and Box litter bins - with all steelwork powder coated in a specific colour for each space. An external gym has been provided in the larger courtyard and features two Endurance Wellness Stone installations. These unique sculptural pebbles include stainless steel fixtures to accommodate a variety of exercises. This is the first installation in the UK of these products that are part of a wider range of premium external gym equipment named MyEquilibria. This unique fitness range aims to redefine the workout experience by combining art, high-end design and community. As final additions to the spaces Artform Urban provided an extensive bike parking package as well as Fuente Drinking Fountain’s to encourage students to cycle and reduce plastic waste. 

Perfection Homes Ltd specified Catnic's® Urban  Roofing and Cladding System to help create a modern and distinctive exterior for a collection of new apartments. The company then subsequently installed the panels after its director attended an Urban installation course at Catnic’s dedicated training facility.Situated within the City of Hereford, The Copper Trees project will comprise of eight individual apartments in one luxurious building. Due to be completed in November of this year, residents are set to benefit from state of the art interiors, beautiful communal gardens and convenient parking facilities.Shaun Galvin, Director at Perfection Homes Ltd, working alongside partner Gail Small, is actively involved in leading the developments within their project portfolio. With a desire to create a clean and contemporary aesthetic for the exterior of the new building, Catnic's® Urban Roofing and Cladding system was chosen for the wall cladding.Furthermore, Shaun also installed the panels himself after attending a free installation course designed for those using the product for the first time, at Catnic's® Urban Training Centre in Caerphilly, Wales.“The training day was extremely beneficial,” he explained. “Being able to take part in such a hands-on experience with the product highlighted its technical qualities in that it is lightweight, easy to handle and designed well. The training helped make the installation process on site much more efficient and it was completed in just five days.”The Catnic® Urban system is manufactured to meet all relevant legislation, including load bearing for wind speed in accordance with EN 1991-4 and weather tightness in accordance with BS 5534 Parts 1 and 2. In addition, helping to meet requirements for sustainable building solutions – Urban is BRE Green Guide Rated ‘A’ and at end of life – the panels are 100% recyclable.“The Catnic® Urban system was the ideal addition to the exterior of The Copper Trees development, creating a distinctive aesthetic in keeping with the brief,” concluded Shaun. “We would definitely work with the product again.”Available in a range of contemporary colours, the Catnic® Urban Roofing and Cladding system is manufactured from Tata Steel’s Colorcoat HPS200 Ultra® pre-finished steel.

refurbishment project posed particular challenges in respect of the flat roof, which consisted of a solid concrete deck, followed by screed laid to falls, a thin dense concrete layer and three bituminous membrane layers. The new roof specification required the application of new insulation to upgrade the thermal performance and a new single ply waterproofing membrane. Due to the location of this project and the presence of existing bonded layers, adhesive application was ruled out at an early stage and a mechanically fastened solution was sought.Initial pull-out tests confirmed that fixing was required through the existing screed and direct into the concrete deck. With the roof’s high exposure rating and dimensions, wind load calculations indicated that only corner and perimeter zones should be used, which demanded a high density of fasteners in these areas.the solutions provided by SFS included its TIA adjustable fastener in combination with the isoweld® 3000 heat induction welding system. This fastener system included specially coated isoweld® stress plates combined with 230mm and 300mm FI-R-20 sleeves and the 150mm long TIA fastener. These were installed through the insulation and screed layers and were mechanically fastened into the concrete substrate.The fasteners were applied through the insulation boards in a field fix grid pattern followed by the Protan SE single ply waterproofing membrane, which was then installed using the specialist isoweld® 3000 system, welding the membrane directly onto the isoweld® stress plates. This provided an extremely secure fix, without having to duplicate fasteners, and the associated drilling, and without the need to penetrate the waterproof membrane as would be necessary on seam fix systems.

The Trinity Mews project is a residential property in Stepney, in the East-end of London. As a remediation project, the building already featured a roof terrace in disrepair that needed to be replaced. Originally fitted with timber, the wood had begun to rot away. The system used - TerraSmart AluminiumThis is a non-combustible decking system designed for use on terraces or waterproof substrates. The RDFR pedestals, with base rubber shock pads and ADS25 joists, formed the system substructure of the remediated terrace. The finish was made using ADB-60 aluminium decking boards in Anthracite Grey. The TerraSmart Aluminum system is IGNO certified meaning it satisfied the requirement to be A2 s1 d0 fire classified.Further improving on the timber deck it replaced, the system had to be durable and slip-resistant. As ADB boards are classified as a "low slip risk" on wet and dry and see no signs of wear after 100,000 footfalls, they comfortably met both sets of criteria.Location: StepneyCompleted: 2021Client: A property management company

The 8,500m2 Biosciences building is clad in silver anodised ACM panels generally 1.3m high and up to 6.4m long that work together to wrap around the complex elevations. Each individual panel purpose-made and pre-curved at Ash & Lacy’s West Bromwich site, to fit around and match the windows on the building. The protruding raked capping details were also manufactured in the same material, in order to provide a fully cohesive design. Original concept architects, Llewelyn Davies Yeang, specified 3,500m2 Ash & Lacy Facade for the extensive new build, to give the building an innovative and hi-tech finish, reflecting the standards of the department itself.The design of the seven-storey building responds to the constraints of a steeply sloping site divided by a service road creating staggered floor levels, interesting external spaces and a flowing façade. The science block also features a sedum green roof fitted with solar panels for the heating of domestic water contributing to the very good BREEAM rating it has secured.