"metal cladding"

The Defence and National Rehabilitation Centre (DNRC) is a state of the art rehabilitation centre for the armed forces and potentially the nation. RCM supplied over 4,000 sheathing boards to the project.

BioClad Satin White and Pastel Mint antimicrobial systems, of which are impregnated by BioCote silver ion technology were specified by the client for internal wall linings.

Temples and dream beaches with turquoise-blue water make Thailand a sought-after destination for tourists from all over the world. The capital Bangkok, with a population of some nine million, is a city of contrasts with irresistible magic. In contrast to many other Asian megacities, however, the city has few contemporary architectural highlights. The German architect Ole Scheeren created Bangkok’s new landmark in the form of the 314-meter high MahaNakhon. A gently spiraling, perforated belt of glass balconies and terraces forming a staggered arrangement gives the reflective louvered façade its unmistakable, pixelated face. The MahaNakhon is complemented by the seven-story shopping temple Cube and a fully automated parking garage. For the cladding of the parking garage, the architect chose PC-Sambesi metal mesh from GKD – GEBR. KUFFERATH AG. Alongside the extraordinary aesthetics, its proven low-maintenance solar protection and reliable fall guard protection properties were crucial factors behind this decision.In Bangkok, facets of village and megacity, Buddhism and business are thrown together in a seemingly random way to form a fascinating mix of cosmopolitan flair and centuries-old traditions. The formerly quiet residence city was transformed into a pulsating metropolis that is home to millions of people in just six centuries. Since the 1980s, fully air-conditioned office towers, malls and apartment blocks have been shooting up like mushrooms. Today, the hectic Asian way of life dominates Buddhist tranquility. This contrasting nature is reflected everywhere in the face of the city. Alongside the Grand Palace, more than 400 temples bear witness to the rich culture of the capital, which stand side-by-side with Chinese pagodas, colonial-style buildings, dreary tin huts and gigantic glass malls. Scattered prestige buildings such as the 20-story Robot Building, the Nation Tower, the colors and form of which recall cubism, or the naive-looking Elephant Building complete the city’s chaotic skyline.Tower of superlativesWhen commissioning the MahaNakhon, the building owner, PACE Development Corporation Ltd., desired a building that sets an outstanding architectural highlight while also being integrated in the city as a public place and a worthy addition to Bangkok’s contradictory mix of tradition and modernity. Ole Scheeren took up the exuberant dynamics of the metropolis in his design and created a new urban center across an area of 135,000 square meters. This is also reflected by its name MahaNakhon, which means Big City. The three-part complex consisting of the tower itself, the Cube and a parking tower graces the city’s financial district. Across 77 floors, the tower offers space for 209 luxury apartments with between 125 and 830 square meters, 155 hotel rooms and numerous shops and restaurants. A particular highlight is the 3,500 square meter Skybar, which grants previously unknown views of Bangkok from a height of 300 meters. However, the MahaNakhon’s character as a new icon of the city is due to the staggered glass balconies and terraces, which give the giant the feel of an incomplete building with a vertical twist. From a distance, the fragmented pixel belt resembles a helix – an association that was consciously chosen by the architect as a synonym for genesis and development. At the same time he uses the image of the seemingly randomly arranged pixels to visualize the intricacy and chaotic dynamics of the urban structure. The apparently missing pixels also give the viewer the feeling that they are peering into the interior of the building.The future of parkingThe winding pixelated belt of the tower, which starts at the peak of the tower, ends at the spacious indoor and outdoor terraces in the sales and gastronomic area on the lowest seven floors of the MahaNakhon. Together with the exterior of the neighboring Cube mall, they form an outdoor atrium as a public event location. A parking tower rises behind the Cube, offering space for almost 900 cars over 10,400 square meters with an automated parking and retrieval system. In order to adapt the appearance of this structure to the luxurious overall ambience, the architect chose shimmering PC-Sambesi stainless steel mesh from GKD – GEBR. KUFFERATH AG for the cladding. A total of 464 framed mesh panels, each 2.9 meters high and up to 1.8 meters wide, subtly take up the visual appearance of the louvered façade of the MahaNakhon. As a discreet companion to the reflective surface of the tower, they also reflect the surroundings and the frequently changing sky that is a feature of the country. Some 2,100 square meters of rigid mesh lend the parking garage an elegant look. In addition to the high-quality appearance of the metallic skin, the architect was also convinced by the ease with which the cladding can be maintained. The attractive shell fulfills two functional roles: it serves as reliable fall guard protection on all floors, while also playing a key role in supporting the environmentally friendly overall concept of the MahaNakhon complex. In the tropical climate of Bangkok, the light- and air-permeable membrane proves its worth as an effective solar protection solution, which also enables natural climate control of the parking tower. Because daylight can enter the building freely, less electric lighting is required. In monsoon seasons the mesh also protects the parked vehicles from driving rain. The stainless steel, which is almost 100 percent recyclable at the end of its service life, also improves the ecological footprint of the building complex. The MahaNakhon was opened in August 2016 in the heart of Bangkok following an eight-year planning and construction phase. Today, the country’s tallest building is constantly in dialog with the city and its people. As such, Bangkok’s new landmark links opportunities for identification and participation with the role of an ambassador for a city on the rise.

Case studiesAn artistic interpretation of multicultural interactionWith 3.5 million inhabitants, the region surrounding the Twin Cities of Saint Paul and Minneapolis is among the 20 largest metropolitan areas in the United States. The Mississippi separates the capital of Minnesota, Saint Paul, from Cedar-Riverside, which is also known as West Bank. Day by day, tens of thousands of people commute between these three communities to get to work, university or school. The state implemented a comprehensive municipal rail project to bring the 100-year-old infrastructure consisting of buses and congested roads into line with these requirements. A key element of this mammoth project is the so-called Central Corridor Light Rail Transit (CCLRT) with the transport hub West Bank Station. The AECOM firm of architects designed a two-story station at this location. To ensure protection from the sun, the building was provided with large-scale cladding in the form of Omega 1510 and 1550 metal fabrics from GKD – GEBR. KUFFERATH AG. Through etching and the addition of stainless steel birds, the shimmering façade was transformed into an expressive work of art that reflects the eventful immigration history of the region. Scandinavian immigrants sought a new life in the settlement on the upper stretch of the Mississippi in Minnesota, USA, in the middle of the 19th century. These initial settlements grew to become the Twin Cities of Minneapolis and Saint Paul, which are today an important economic and cultural center in the Midwestern United States. As the manufacturing industry went from strength to strength, the region attracted increasing numbers of migrants from all over the world from the beginning of the 20th century onward. Today, the region is viewed as a melting pot of nations, where over 100 different languages are spoken. However, the rapid population growth also took the transport infrastructure of the densely populated area to its limits as early as the 1970s. As a result, planning work on the largest local transport project in the history of Minnesota began in 1981, which also comprised the Central Corridor Light Rail Transit with the METRO Green Line. Today, this connects the centers of the Twin Cities with several of the most populous areas in the conurbation, also crossing the Mississippi.A real eye-catcher: multifunctional solar protectionThe architectural firm AECOM, which was charged with the task of realization, concentrated not only on functionality and aesthetics, but also on public art when designing the stations. For the particularly well-frequented West Bank Station, they chose a solar protection façade made of GKD metallic fabric. The textile skin in front of the extensively glazed station reflects sunlight, thus preventing the two-story building from heating up excessively in summer. At the same time, its transparency grants unhindered views of the outside surroundings and also, through the interior lighting, from the outside in. This visibility conveys a feeling of subjective safety to passengers. Meanwhile, the high light transmission of the woven structure ensures a pleasant atmosphere and lots of natural light. Despite its intricate feel, the robust stainless steel fabric will withstand the adverse weather conditions that often prevail here with wind, rain, snow or frost for many years. The fabric even provides effective protection from the vandalism so often seen at public transport stops. What’s more, the material guarantees the cost-effectiveness required for transport buildings thanks to its durability and freedom from maintenance. The shimmering membrane couples this complex and broad range of functions with an extraordinary visual appearance: as a delicate veil, it follows the stepped architecture of West Bank Station and lends a sense of visual peace to its detailed façade. Spotlights fitted outside create targeted light effects that change according to the position of the viewer and thus give the transparent fabric an unexpectedly opaque appearance.Signs of life: a public work of artThis effect is given an additional dimension thanks to a creative interpretation by Nancy Blum, an artist, critic and art lecturer who is very well-known in the USA. The architects’ concept for three of the city stations for CCLRT included her integrated artworks. The woven stainless steel fabric skin at West Bank Station inspired Nancy Blum to create an artwork visualizing the eventful history of Cedar-Riverside as a transit point for people from many different nations. That’s why the metal fabric panels in front of the stairways were to be decorated with ethnic patterns, with designs reminiscent of the three main regions of origin of the immigrants – Scandinavia, Asia and Eastern Africa. GKD realized this artistic idea by means of etchings on the Omega 1510 fabric. The smooth upper surface and relatively dense structure of this fabric make it particularly well-suited for this procedure, in which the fabric surface is modified slightly. On the basis of the patterns designed by Nancy Blum, GKD produced a screen that covered all surfaces that were not to be altered. The fabric specialist then used a blasting agent to modify the metallic surface precisely according to the artist’s specification. The durable patterns created using this method were instantly resistant to UV and severe weather conditions without the need for any special treatment. Daylight transmittance also remains just as high. Depending on the incidence of light and the viewing angle, the patterns can appear either transparent or opaque. However, they derive their special effect through their seamless integration into the building. Nancy Blum added a third dimension to these etched patterns by having silhouette-style pictures of migratory birds typical of the regions mounted on both treated and untreated woven panels. These large stainless steel motifs link the coming and going of the various migrant groups with that of the migratory birds, which follow them on their journey along the Mississippi. Combined with the ethnic patterns, this creates an almost poetic image of dynamic interaction in a region steeped in such a rich tradition.

The College Lane campus is currently undergoing an exciting three year development programme designed to transform the living space and surrounding recreational areas. RCM were appointed to supply their Y-wall system – a calcium silicate based fibre cement building board which offers excellent A1 Non-Combustible fire properties as well as high levels of dimensional stability. Being extensively used on timber frame structures, Y-wall provides the ideal solution.

NORclad supplied almost 1000m2 of the PEFC certified Thermowood for this project back in 2021, a new purpose-built £8m GP surgery in Crediton.Offering residents a much wider range of services than they were able to receive in the town and enables it to cope with a growing population.The official ribbon-cutting opening ceremony at Redlands Primary Care, located on Joseph Locke Way took place in October ’21.A number of areas of the project required the timber to meet EuroClass B, NORclad are able to offer this as a service to the timber, under factory controlled conditions. This allows the timber to be used as soon as it arrives on site.

Following in the footsteps of a string of successful installations at the Northern General Hospital, Sheffield, Yeoman Shield products were again chosen as part of the refurbishment of the hospital’s Firth C & D floor corridors.With the need to refresh the interior walls and doors, as well as future proof them from further damage and marking, a variety of products from Yeoman Shield’s range were employed.Corridor doors, which are on the frontline when it comes to impact damage, were fitted out with Yeoman Shield Door Edge Protectors and PVCu clad glazing beads, both in a graphite colour. Contrasting Mid Grey Door Protection Panels were installed to both sides of the doors with vulnerable architrave and framework also protected by Yeoman Shield products.This comprehensive, fire rated, door protection system will extend the life cycle of expensive fire doors helping to keep them in good working order.Yeoman Shield Guardian Handrails in the same colour scheme were fitted along the hospital passageways. Bespoke metal brackets were manufactured by Yeoman Shield to implement the spanning of the rail over pillars though out a glazed corridor.Beneath the handrail 2mm thick FalmouthEx Wall Protection Panels were fixed to offer low level protection. A cream colour was chosen for the panels accompanied by Mid Grey Corner Protection Angles to keep a light and airy feel to the scheme.Pete Trenchard, who specified and project managed the scheme on behalf of Sheffield Teaching Hospitals added “When carrying out improvements and refurbishment of the corridors, in line with the STH standard colour scheme and standard fit out, I was keen to incorporate the Yeoman Shield range of products to achieve a long-term solution.“The specification of Yeoman Shield products on corridor walls, vulnerable corners, doors, frames & architraves, protects the fabric of the corridors without detracting from the visible aesthetic appearance expected of a hospital environment.“I worked closely with the Yeoman Shield team through the design and specification phase, drawing on their expertise to find a cost-effective fit for purpose solution. The site survey and installation offered a start to finish package which has been contributory to the successful and well received outcome of the project”.

Architect: Scenario Architecture. This beautiful Victorian villa received an innovative green-roofed extension full of natural light thanks to IDSystems installed bifold doors, gable end glazing, rooflights, window and door. The challenge for Scenario Architecture was to design an extension that was filled full of natural light, took into account the changing floor levels of the property. Under the pitched roof, the gable end glazing has been designed to perfectly match the profiles of the SUNFLEX SF75 bifold doors, whilst the inclusion of a single access door allows the extension to angle away to create a larger kitchen/dining area.

The Creative Centre at York St John University represents an evolutionary step in educational architecture, mirroring the institution’s commitment to fostering innovation, creativity, and community engagement.By integrating cutting-edge sustainable technologies and materials, the centre not only minimizes its environmental impact but also serves as an inspiring example of how modern design can contribute to the well-being of both the planet and its inhabitants.The facility’s versatile spaces encourage interdisciplinary collaboration, enabling students and faculty to explore new frontiers in arts and education. This architectural gem not only enhances the university’s landscape but also strengthens its ties with the local community, inviting public participation in a range of cultural and educational events.As a symbol of York St John University’s forward-thinking ethos, the Creative Centre is poised to shape the future of creative education, making it a cornerstone of both the university and the wider society.Three main concepts formed the foundation of the design approach. First, it is a genuinely sustainable building, both in operational and embodied carbon terms, with a substantial timber frame and simple climate control. Second, the main atrium space unites all the building elements together, reflecting the latest thinking in higher education to create ‘third spaces’ for cross-disciplinary collaboration.Finally, the Centre makes the most of its proximity to York Minster connecting the University to the heritage of the surrounding city. Throughout the atrium, recital hall and critical listening room, views to the Minster are carefully framed, reinforcing this picturesque view across the stunning historic site.Low embodied carbon materials, such as glulam and CLT and SIPS were used for the construction of the Centre, as part of a ‘fabric-first’ approach using Passivhaus principles to achieve a BREEAM Excellent rating.Working alongside environmental design consultant Atelier Ten, the project’s eco credentials were achieved by using triple-glazing, making the building air tight, providing simple operation systems – such as openable windows – and a mixed mode ventilation system with both mechanical and natural ventilation in teaching rooms.The building is extremely functional and flexible, for example the 2,000m2 of teaching space are column-free internally with modular servicing to allow easy re-configuration in the future should the university’s requirements change. The 180 capacity auditorium was designed with SSV Theatre Consultants to facilitate teaching as well as performances, with a level access technical level. And the building connects to the natural environment through its use of natural materials and integration with a campus wide landscape masterplan.

The Ongar Academy Product: NORclad European Redwood with NORclad Brunnea treatment Working closely with the Architects initially, a specification was created utilising a PEFC-certified NORclad® European Redwood. Brunnea treatment was requested to offer a formal warranty on the product for 30 years against rot and fungal decay (out of ground contact), along with a good level of colour stability VS traditional untreated species. Over 19,000/LM was supplied in a square edge 20 x 45mm profile with almost a fifth of the product being fire treated.

The Rock is a 1.6million sq/ft mixed use development aimed at regenerating the town centre of Bury. The £350million project includes shops, restaurants, cinema, bowling alley, parking space and residential units. Lang+Fulton supplied 300 sq/m of custom-sized panels and 20 sets of doors to secure and ventilate the street-front elevations of the electricity sub-stations. These were made to fit the structural openings with concealed ancillary steelwork. Italia-100 steel louvred material was chosen for its vandal-resistant properties and was also impenetrable to any abuse from a foreign object.2.8m high Italia-80 was also used in the car park as an internal visual screen separating vehicle access from a service road. In addition 160m of 2.8m high Stereo grating panels were installed on the upper levels of the car park around plant areas and emergency exits.

Project: Bidfoods Distribution Centre, GlasgowDate: 2022 Background:·        APL were initially engaged directly by the main contractor due to previous supply-chain issues experienced by the client ·        Due to APL’s strong supply-chain relationship, all material was able to be procured and delivered on time to meet the projects programme·        APL provided all thermal and structural calculations Systems:·        10,000m² of APL built-up wall system with steel half-round AP50HR in RAL 9006 and RAL 9007 as the external profile·        APL Tritherm™ GALV sub-framing·        All fixings and accessories  Building Location:·        Glasgow

Project: 327 Woodstock RoadDate: 2021 Background:·        APL were involved from an early stage with the architects, designing a custom profile to meet the architects vision·        APL’s strong relationship with a range of suppliers enabled the client to have a large range of colours available and settled on an anodised-bronze Systems:·        450m² of Oxford-range custom bespoke in aluminium with a PPC coating in an anodised-look bronze·        All cappings, flashings and bespoke window surrounds·        All fixings and accessories  Building Location:·        Oxford

Project: Graven HillDate: 2020 Background:·        APL were engaged with the project consultant to assist with overcoming design issues with their chosen support structure (by others)·        APL designed a custom sub-frame due to the extreme tolerances on the chosen substrate·        APL provided all structural calculations Systems:·        1,000m² of APL SnapLoc™ traditional standing seam system in steel with a RAL 7016 PUF coating·        APL Tritherm™ GALV sub-framing to APL SnapLoc™ areas·        All flashings, fixings and accessories Building Location:·        Oxford

Project: Middlebeck SchoolDate: 2021 Background:·        APL was specified by the architect, being engaged early in the design process·        The architects vision required numerous bespoke samples to be made, with an ultra-clean secret-fix version ultimately being chosen ·        APL’s strong production processes ensured all materials were delivered to site on time Systems:·        950m² of APL custom bespoke secret-fix castellated profile in aluminium with a PPC coating ·        APL Tritherm™ GALV subframe to support panel system onto SFS·        All flashings, fixings and accessories  Building Location:·        Newark 

Lee Valley Ice Centre originally opened in 1984, and before closing in 2021 welcomed over 279,000 visitors each year. With the old centre reaching the end of its operational life, it was time to design and build a brand new Ice Centre at Lee Valley Regional Park. The new centre, due to open in April 2023 will be home to 2 new ice rinks, doubling the capacity of the old centre, and inviting in new visitors as well as welcoming back those who visited before.As part of the redevelopment of Lee Valley Ice Centre, 95% of the concrete from the old centre was used in the foundations of the new centre. With this and many other environmentally friendly choices made in the construction, Lee Valley Ice Centre will become the UK’s most sustainable Ice Centre.The fully accessible centre will maximise the opportunity for sports for everyone, and with two Olympic-sized Ice Rinks, a brand-new café, gym, exercise studios and various other facilities, Lee Valley will be able to welcome up to 500,000 visitors. The range of facilities will encourage a variety of new visitors, from committed skaters, though to people stopping for a drink in the café before enjoying the green space in Lee Valley Regional Park.At Helmsman, we were pleased to be contacted by the main contractors for Lee Valley, The Buckingham Group, to supply the lockers, cubicles, vanity units and bespoke high-level cladding. We manufactured and installed 268 Bespoke Heavy Duty Laminate Lockers, with a variety of compartment configurations, and a range of different locking options.Our Heavy Duty Laminate lockers are a great option for high traffic areas, as they are more likely to withstand scratches and dents, so were a perfect choice for Lee Valley Ice Centre. The lockers also feature bespoke perforations in the doors and aluminium number plates. A selection of the lockers also have seat stands with the slats in matching laminate. A variety of locks were also used across the lockers in this project, with Ojmar Hasp locks the main choice for users to use their own padlocks, as well as Ojmar coin return locks and Lowe and Fletcher cam locks.The cubicles chosen for this project were our Front Line Cubicles with Hidden Fixings. These cubicles are tailored to suit the needs of the particular project, with bespoke sizing available. The fixings are hidden to provide a smooth surface and aesthetic finish. The cubicles were manufactured with 12mm Solid Grade Laminate from BioCarbon Laminates in colour Luna Grey, a fantastic carbon-neutral option which aligns perfectly with Lee Valley’s aim to be the first sustainable Ice Centre in the UK.As we manufacture all our products in house, and to order, we specialise in bespoke items. The project at Lee Valley Ice Centre featured bespoke high-level cladding, which our highly experienced installation team fitted on-site.Other products on this project included metal framed IPS panels, using both Luna Grey and Elegant Grey laminates from BioCarbon Laminates, and Helmsman High Pressure Laminate Vanity Units.It was great to work alongside Buckingham Group again for the Lee Valley Ice Centre project. Should you have a similar project, or want any more information on the products mentioned, give us a call on 01284 530 427 or contact us here.

URSA TERRA Glass Wool specified at major regeneration scheme  Construction giant Kier, has specified over 3,000 square metres of URSA TERRA Glass Wool as part of a £30million regeneration scheme at Manor Street, Braintree, Essex. The scheme will help rejuvenate and revitalise the area, providing essential new facilities and an attractive public realm whilst cultivating a vibrant town centre destination for the local community. Under the ambitious scheme, Kier chose URSA glass wool, as core insulation specification. The architects opted for URSA Walltec Black 32 at 100mm, 140mm and 200mm thickness along with URSA Hometec Roll 35 in a range of thicknesses for use throughout the development. Ian Claydon of URSA explained: “We were first involved in the scheme in July 2020 when approached by our distributor, Encon Insulation (Newmarket) to discuss a series of architect’s drawings and design the specification for a number of different wall types including traditional masonry cavity and rainscreen cladding with both cladding panels and brick outer leaf.  “We undertook numerous U-value calculations covering 18 different wall types. We also offered advice on the ‘buildability’ of some wall types, effect of linear thermal bridges, the fire performance of the walls and fire performance of the insulation. “The specification has evolved since with Kier adding metal roof insulation to their chosen product range and we are now providing a complete insulation solution. “This scheme typifies how our glass wool products are the perfect fit for almost any wall design or construction type that can potentially make up a building. It’s far reaching benefits in terms of performance, durability and flexibility see URSA TERRA specified time and time again in both commercial and residential schemes.” Ian added: “Working closely with Encon Insulation we will be supplying products to site on an as needed basis. Whilst we are facing challenges with imports caused by both Brexit and Covid, we are still devising solutions which allow us to retain strong stock levels and cater for the demands of a large site such as this.” The mixed-use scheme at Braintree will include 35 new homes, a 70-room hotel, health provision, new bus interchange, two-storey car park, and enhanced public realm, which will complement Braintree’s historic Town Hall and provide the perfect backdrop for a new café restaurant. A new healthcare facility will sit at the centre of the development and will also provide a home for Mid Essex CCG’s first Livewell Hub including a GP surgery, pharmacy and further preventative healthcare services. At the centre also will be an accessible garden area which the general public are encouraged to utilise, enjoy and relax surrounded by existing public amenities offered by the library, museum and the historic, Grade II listed, Braintree Town Hall. A new car park across two floors will provide additional parking capacity whist a new hotel feeds into the wider tourism strategy for the district. Partnering remains critical within the wider URSA approach. Technical staff are keen to collaborate with clients at the initial design stage to support the best specification available. Ian concluded: “The Braintree scheme represents the very best of what URSA can offer – from a true sense of partnering with the client to the application of a vast range of products designed for multiple specifications. We continue to demonstrate our agility and strength as a business and are able to present products with assured confidence.” 

ChallengeTargeted with achieving a minimum BREEAM rating of Excellent and with only a short window of time to complete the project, Associated Architects, who designed the building, needed insulation products that would meet strict thermal and environmental requirements – as well as a manufacturer that could offer quick turnaround times and a high level of technical support.SolutionWith the help of Knauf Insulation specification manager, Marc Lawson, a through wall solution using 5,000m² of Knauf Insulation’s 100mm Rocksilk® RainScreen Slab – a rock mineral wool slab containing a water repellent additive, specifically designed for rainscreen cladding systems was used. It is quick and easy to install and is simple to cut and fit around brackets. The slabs knit together with no need to tape the joints – ensuring maximum acoustic and thermal performance, with no air gaps. Knauf Insulation’s Rocksilk® RainScreen Slab is also non-combustible and has the highest Euroclass A1 reaction to fire classification, as well as excellent sound absorption performance.To further enhance the thermal properties of the element, 10,500m² of Knauf Insulation’s Rocksilk® Flexible Slab 100mm, was installed in two layers within the SFS system. Designed to friction fit between metal studs, rafters and joists, Rocksilk® Flexible Slab is a multi-purpose rock mineral wool insulation slab, which provides excellent thermal and acoustic performance.Chris Kinman, Senior Design Manager at Willmott Dixon commented; “Knauf Insulation’s products are easy to handle and cut which makes them very easy to use on site. The first phase of the project has gone well, and the architect has adopted a similar approach to Phase 2 - which is testament to the excellent performance so far. Overall, we have been very impressed by the help and support we have received from Knauf Insulation on the project, and we have since recommended them to other colleagues."Rocksilk® RainScreen Slab and Rocksilk® Flexible Slab rock mineral wool products are made with ECOSE® Technology, a formaldehyde-free binder derived from rapidly renewable materials, instead of traditional petro-based chemicals used in other insulation. Additionally, ECOSE® Technology is up to 70% less energy intensive than traditional binders.

Durability, safety and aesthetics needed to work together for the Viking House project. With the refurbishment nestled among conventionally built brick buildings there was a need for a contemporary look that mirrored the local vernacular. Viking House, a managed student accommodation at the University of Lincoln made up of three five-storey buildings and standing 20m tall, was designed to reflect the university’s continuing progress. Mechslip was chosen along with Ibstock’s Leicester Red facing bricks, due to its A1 rated non-combustible to EN13501-1 standards making it the ideal choice for a modern high-rise structure.

Project: Greenlaw Business CentreDate: 2018 Background:·        APL were involved from an early stage with the architects, providing design and costing advice throughout the tendering process·        APL’s strong supplier relationships ensured that long-lead items were all delivered to the project timeframes·        APL’s design expertise enabled a bespoke profile to be created to meet the architects vision and inhouse fabrication capability upto 6m in length resulted in single-length profiles and flashings Systems:·        1,000m² of Newton-range custom bespoke in aluminium with an anodised-bronze coating·        850m² of AP6ZS factory-produced standing-seam built-up system·        APL Tritherm™ GALV support system onto SFS·        LB4 live louvre system·        All flashings, fixings and accessories  Building Location:·        Glasgow

In a stunning architectural statement, CUPA PIZARRAS R17 slate has been specified to meet the design challenges of a former Georgian windmill renovation at Fort Green, near Aldeburgh in Suffolk. The first project of its kind in the UK, the natural slate was individually cut and fixed through expert craftsmanship to accommodate the building’s exterior curve while also providing crucial protection from the harsh coastal environment. Originally, the windmill walls were going to be clad in cedar shingles however, contractor ELC Roofing recommended using the rectangular CUPA R17 slate from CUPA PIZARRAS as a more weather-resistant alternative. ELC Roofing Owner, Edward Carlo, explains: “The R17 is a natural, non-carbonated blue-black slate with non-rusting metallic particles and thin laminations. From our perspective, it’s a tried and tested product that we specify and install on a lot of our projects – especially in coastal situations like this.” The slates, which protect against the salt water and wind, have been fitted on both the windmill’s curved wall, its pitched roof and elsewhere adding design details to the property’s walls. He goes on to say: “Aesthetically, the ocean environment has inspired the material choice with the slate mirroring the scales of a fish. This gives the windmill a dramatic architectural style; one that also sympathetically ties into the slate roof of the neighbouring cottage, which we replaced with CUPA R17 the previous year. “As far as I am aware, nothing like this windmill has been done in the UK. It was a case of starting from scratch to devise the optimum installation method, which involved a lot of detailed calculations.” For the tower, which has a 15m circumference at the base tapering to 11m at the top, the team initially removed the thick render on the windmill wall, taking it back to the original brickwork. Next, to meet the challenge of the curve and tapering of the wall, 50mm counter battens were fitted to the tower’s brickwork. Then, multiple strips of ply were cut and glued together to create the curve. These panels were screwed to the counter battens to provide an anchor for the fixing system. The ply was also primed to protect the surface from water ingress and a breathable membrane applied to protect the brickwork. In terms of fixing the slates to the panels, Edward said: “For a more corrosion and wind-resistant solution, I decided on the French technique of a stainless steel hook fixing system to install the slate, as opposed to nails.” Ensuring the layout worked exactly with the curves, the slate was lasered from top to bottom to perk it out, which took five days to do. Horizontal tiling battens were also marked to ensure the slates were fixed at the right height. Every single slate was cut and fixed individually to accommodate the curve and ensure they aligned with the building’s inset windows as well as other architectural details - a very precise process that required expert levels of craftsmanship. Preventing the slates from getting smaller at height, the team designed-in a series of lead bands that go all around the building at each storey level. These sit underneath the windows to create a consistent appearance visually. The windmill’s domed copper roof existed already and the adjoining tower, which is horizontally clad in a white weatherboard, features a slated pitched roof. ELC Roofing has again used CUPA PIZARRAS spanish slates. In this instance, the roof curves to the back end with four leaded hips to one end and two to the other with a connecting lead ridge. This time the slates were fitted to 20 x 50mm battens with a layer of permeable membrane. This part of the roof also features a striking onion-shaped finial. Expertly crafted by ELC Roofing, the finial is produced out of a patchwork of small pieces of soft copper, topped off with a fish that acts as a weather vane and includes stunning marble eyes. To the other side of the clad tower, CUPA PIZARRAS slate has been used to create a vertical square panel detail to the front of the building and fixed using the hook system again. Commenting on this challenging project, Edward said: “Work on site started before the first Covid-19 lockdown so as well as the challenging weather conditions that a coastal location like this presents, the team also had to complete the work with government guidance and restrictions in place. Regardless, the client is overwhelmed with the end result and so are we.” To find out more about the CUPA PIZARRAS range of natural slate visit: https://www.cupapizarras.com/uk/natural-slate-roofing/

5000m2 of Optima TFC+ in 3mm Aluminium PPC (Interpon) Y4207i `Corten Bond` has been used in the completion of the striking Leicester City Football Club training ground.As visible in the project photos, the project has been finished in an eye-catching ‘copper’ colour, which was unique to this design. Working closely with supply chain partner, Akzo Nobel, the Sotech team developed the project specific paint to resemble a weathered steel, giving the façade a unique and dynamic look.Using the latest 3D software, Sotech and installer Roofdec worked closely to develop the complex interfaces, where vertical fin panels intersected with the horizontal panels.Whilst working to a tight programme and under the restrictions caused by COVID-19, it was important that the Sotech operations team maintained constant dialogue with the Roofdec site team to ensure delivery schedules were managed and adapted as necessary.Finite Analysis undertaken by Sotech’s Technical Engineer, Mohamadreza Jenaban, was used to ensure Sotech’s new and improved approach to panel stiffeners was effective and reliable.The final project, with its curved design to blend in with its rural setting, features 11 full-size training pitches, eight smaller pitches, five training grids, two goalkeeping areas and a pitch for the club’s academy sides with a 499-seater stand. The main training centre building includes 35 bedrooms so players can stay at the site.TESTIMONIALS:Jamie Brown, Estimator at Sotech said: “The finish is striking. Knowing what went into making it possible makes it even more impressive to consider.”Scott Richardson, Architectural Facade Design Technician at Sotech, noted: “I was proud to be part of this project. I’m not a Leicester City football fan but when I hear it mentioned in passing on the radio or TV it’s hard not to take notice”.Akzo Nobel’s UK and Ireland Specification Manager, Naveen Sandhu, explained:“We were presented with a unique challenge by the KSS team, whereby the cladding design intent sought to create a futuristic look and feel, whilst still embracing the traditions of the club’s Thai owners.“A warm and earthy tone was desired, but one which was able to achieve certain characteristics, namely the ability to subtly change in tone based on exposure to different daylight conditions.“Our expert in-house formulators devised a multi-faceted copper metallic effect, backed with a super durable polyester backbone. Copper is traditionally viewed as a lucky colour in Thailand.The resulting finish certainly not only elevates the myriad of components across the complex, but the enhanced durability technology which underpins it, ensures it will do so for many years to come.”

Aviva Studios, Manchester - The New Home of Factory International:Fire resistant, acoustic joint sealing of the complex facades, has been completed with Emshield-WFR and Emshield QuietJoint from NCC Movement joints Limited. NCC Movement joints have supplied Emshield-WFR-2 and Emseal QuietJoint to seal the wide, high movement capability, expansion joints in the complex facades of the new Aviva Studios in Manchester. Aviva Studios are new arts and cultural venues, which are now the new home of Factory International, and located in the centre of St John’s. This is the 13-acre regeneration project around the old Granada TV studios in Manchester. On this prestige project, the architect was Ellen van Loon, a partner at OMA (Office of Modern Architecture), who designed the buildings to create an eclectic environment for the arts, including striking and complex architectural facades. This included her trademark industrial styled finishes, cladding the facades with corrugated metal panels, and incorporating large exposed concrete surfaces. Structural engineering for the project was provided by Burro Happold. The structural movement joints in the external façade and walls, as well as in some of the floor slabs, had to be designed to accommodate not only significant movement (+/-50% or more), whilst maintaining watertightness, but also to be CE certified fire resistant for at least 2 hours, and it was also essential to maintain the high acoustic soundproofing and thermal insulation of the building across the façades.Emshield-DFR/WFR-2 for internal joint sealing, from NCC Movement Joints Limited was the ideal solution, quickly installed as a complete system to meet all the specified requirements in a single solution, with no mechanical fixings, and without disrupting other trades. The Emshield system was installed by TECL (Thermal Engineering Contracts Ltd) as the acoustic and firestopping specialists on the project, as well as by the specialist façade manufacturers, Lindner Prater.The 13,350 m2 building has been designed to provide open spaces that are flexible, adaptable, and capable of being reconfigured for a wide variety of shows at different scales. The key facilities are The Hall, an auditorium that seats 1,600 but can accommodate 2,000 standing; and The Warehouse, an open performance space 21 metres high, with capacity for 5,000 people, all designed and built with advanced acoustic-insulation. They can function separately or together, with a stage that can stretch back to a depth of 45 meters. Factory International are named after the Factory Records record-label, which was founded by the late Tony Wilson ran Manchester’s Haçienda nightclub in the 1980’s and launched bands such as the Happy Mondays and Joy Division. Their new home at Aviva Studio complex is the first public project by OMA in the United Kingdom, and already regarded as the most ambitious cultural development for the future in Manchester.

11,500m2 of Optima TFC+ in 3.0mm Aluminium PPC Interpon D2525 YW206F, Y4312I, Y4317I has been used in the completion of Abbey Place in London.Sitting within walking distance of Cross Rail station, with excellent links to central London, the development comprises two energy efficient residential buildings, one standing at 22 storeys, and the other at 12 storeys.Optima TFC+, Sotech’s through fixed cassette rainscreen, was selected as the perfect solution for creating the three-sided vertical and horizontal column units, whilst maintaining optimum system performance.To validate system performance against the project specific loads and panel profiles, Sotech undertook many FEM studies to ensure the system performed in line with expectations. This also ensured that the correct number of stiffening members and the appropriate fixing requirements were dealt with prior to the project commencing, ensuring a smooth flow of information.The Interpon D2525 Stone Effect range was selected to provide GRC and Natural Concrete look-a-like finishes. Along with the metallic YW206F, all finishes are Qualicoat Class 2 approved and offer an A2-s1,d0 fire rating to the façade.Abbey Place is a development of 245 new homes across two buildings. Linked by a shared communal garden, the new homes provide quality housing, with connections to central London and beyond via the Elizabeth Line.Optima TFC+ has been fire tested to BS8414-2:2015, and classified to BR135 for high rise buildings. A full range of Euroclass A1 and A2 – s1,d0 panel materials from 2mm – 4mm are available. Click here to learn more about the materials and finishes available, and to explore 3D models of the system in Sotech’s virtual showroom.Aluminium PPC is a type of dry coating, rather than a conventional liquid paint, and is applied to metal rainscreen as a free flowing, dry powder. The powder is applied to rainscreen panels electrostatically and is then cured under heat to allow it to form a ‘skin’. This electrostatic powder process means we can ensure complete coverage of the panels, even on more complex shapes.Powder coating can produce a much thicker coating than conventional liquid coating leaving PPC rainscreen cladding with a hard finish. This is much tougher than normal paint and its strong abrasion and corrosion resistance properties make it extremely durable and long lasting.TESTIMONIALS James Harris, Managing Director at OCL said: “Sotech are long-term supply chain partners of OCL. At Abbey Place Sotech once again provided a first class service from start to finish.The façade was originally specified as GRC, but with early engagement and a collaborative approach, our respective teams were able to come up with a look-a-like solution, using the Interpon D2525 Stone Effect range, which was both cost effective and aesthetically appealing.The completed scheme looks exceptional and is a testament to all involved” Craig Skidmore, Radan Programmer at Sotech, said:“Abbey place was a great job to work on, utilising both of our punch machines. For the complex parts we punched them on our Pullmax punch machine. On our Salvagnini S4 & P4 the standard TFC+ parts flew through our production line using parametric programming it was great to see the line work so efficiently on this job.” Jamie Brown, Business Development Manager at Sotech, added:“Like the rest of the industry at the time, we were facing considerable cost increases across the board. It was therefore vital that we engaged a supply chain that could offer us cost certainty and could confidently meet the clients programme and keep up with demand throughout. The outcome is another amazing project delivered with OCL Facades. The quality of work from early stage design to installation was exceptional by the OCL team. A massive thank you to our supply chain for their continued support. The two buildings look fantastic!”

Project: Faraday Business ParkDate: 2021 Background:·        APL were engaged with the architect early in the project design and specification process, providing specification and system support through the tender process·        APL’s strong design and engineering capability ensured that the bespoke window pods designed by the architect were incorporated in early details·        Due to APL’s strong supply-chain relationship, all material was able to be procured and delivered on time to meet the projects programme·        APL provided all thermal and structural calculations Systems:·        10,000m² of APL built-up roof system with stucco-embossed mill-finished aluminium trapezoidal AP31/1000RR profile, along with PV support system·        8,000m² of APL built-up wall system with steel sinusoidal AP45HR in RAL 9006 and RAL 7012 as the external profile·        Bespoke window pods fabricated in 3mm aluminium with a Class 2 PPC coating·        APL Tritherm™ GALV sub-framing·        All rainwater goods including gutters and downpipes·        All fixings and accessories  Building Location:·        Fareham

Project: GTIMC, University of SheffieldDate: 2022 Background:·        APL were engaged with the architect to provide a solution using APL StrongBak™, having worked with APL on numerous projects before·        APL’s ability to powder-coat its roll-formed profiles provided the client with a large range of anodised-look finishes ·        APL provided all structural, thermal and acoustic calculations Systems:·        2,400m² of APL StrongBak™ long-span structural wall panel system with external profiles being sinusoidal AP18HR and AP45HR with an anodised-look PPC finish·        150² of APL perforated Slimwall™ flat panels with an anodised-look PPC finish·        APL Tritherm™ GALV sub-framing ·        All flashings, fixings and accessories  Building Location:·        Sheffield

Project: Leeds College of BuildingDate: 2018 Background:·        APL were involved from an early stage with the architects, providing design and costing advice throughout the tendering process, along with significant design support as the project progressed·        APL’s technical expertise and close relationships with its supply chain ensured that solutions were provided to some very complex colour requirements Systems:·        1,400m² of half-round profile AP50HR in aluminium with an anodised-look PPC finish ·        850m² of sinusoidal profile AP18HR in aluminium with an anodised-look PPC finish ·        APL Tritherm™ GALV support system onto SFS·        LB4 live louvre system·        All fixings and accessories  Building Location:·        Leeds

Project: Birmingham Energy Innovation CentreDate: 2020 Background:·        APL were engaged to provide a non-combustible construction solution to meet challenging acoustic and thermal performance requirements for the roof and walls·        APL were able to meet the clients requirement for matching solid and perforated profiles·        APL provided all structural, thermal and acoustic calculations Systems:·        2,000m² of APL built-up pre-coated aluminium roof system, using the sinusoidal AP18HR and trapezoidal AP31/1000RR profiles·        1,300m² of APL built-up aluminium wall system, using the sinusoidal AP18HR and AP45HR profiles with both pre-coat and PPC finishes·        800m² of APL perforated aluminium wall system, using the AP45HR-Airwall™ profile with a PPC coating·        Bespoke featured fins in aluminium with an anodised-look PPC coating·        APL Tritherm™ GALV sub-framing ·        All flashings, fixings and accessories  Building Location:·        Birmingham

Project: Innovation Centre, Marlborough CollegeDate: 2020 Background:·        APL were specified by the architect at an early stage in the project, providing a number of samples with different perforations and in different colours·        APL’s engineering team designed a bespoke aluminium sub-frame to minimise any window obstruction Systems:·        1,600m² of AP45HR-Airwall™ perforated profile in aluminium with a Class 2 PPC coating to both sides·        Bespoke-design APL aluminium sub-frame coloured-matched to the Airwall™·        All fixings and accessories  Building Location:·        Swindon

Eikon Design has successfully undertaken a major renovation of the Spirit AeroSystems main reception area, creating a stylish, energised space that integrates perfectly with the new corporate branding on its recently completed, world-class £28m Aerospace Innovation Centre.Spirit AeroSystems is one of the world’s largest manufacturers of Aerostructures for commercial airplanes, defence platforms, and business and regional jets. Eikon Design won the contract to design and project manage the reception area renovation.From the start, the designer felt that the refurbished reception area needed to reflect the dynamism and vitality projected by the Innovation Centre. The designers first thoughts were that they had to explore ways of using quality lighting and natural daylight on surfaces to create an impressive, engaging experience for visitors.The colour scheme - The designer Susan Anderson chose a neutral colour scheme that would reflect that used on the exterior of the Aerospace Innovation Centre, which was predominantly silver and grey. Surfaces – HARMONY pre-fixed slatted acoustic felt . Susan wanted to bring the reception area to life with surfaces that had different textures, depending on the light available and where the visitor stood in the room. After researching the market, Susan chose the Harmony ribbed-felt wall acoustic panels which Saxen sourced from the manufacturers, Soundtect. They were the perfect solution – grey fibre slats on a black acoustic sheet, as they had the structure, texture and colour she was looking for. Plus they were hypoallergenic and non-toxic, with up to 1.0 NRC (noise reduction co-efficient) – and a totally sustainable addition to the project, having been manufactured third-generation from recycled PET.The PET (polyethylene terephthalate) bottles are first recycled into exhibition carpets and then, at the end of their short second life, converted again into highly efficient acoustic felt by carefully re-layering the fibres to use as the core for this impressive, elegant, ribbed acoustic treatment.The Harmony panels are manufactured with fireproofing built-in, because the original carpet fibres were already fireproof so this critical safety component is integral to the product and not simply sprayed on. The Cause was responsible for fitting all the ribbed Harmony wall panels.The wooden wall panels behind the reception desk were dated, so the designer decided to repurpose them.- they were prepped, base coat applied and sprayed with two beautiful tones of metallic silver by Scottish Architectural Spray painters. Visual contrast was provided by prepped and coated matt white wall areas. LightingHaving found the perfect panelling, the designer had to consider the lighting and the role it would play. She worked with Seren Lighting, using a combination of existing products and bespoke lighting in ways which were both innovative and functional – using light to define spaces and surfaces. Depending on the way they were lit – whether artificial light, natural light or a mixture of both – the texture on the Harmony panels created subtly different moods. Also, as there is a fair amount of daylight flooding into the reception, the atmosphere of the whole space changed with the passing of time and the amount of daylight with both the ribbed and silver metallic panels creating different atmospheres depending on where you stood. All the lights installed in the project follow ‘circular economy’ principles and can be cost-effectively maintained and serviced – parts can be replaced with no need to throw the whole light away and buy a new one. The reception deskFor most of the day in summer and for short periods in winter, the reception area is flooded with natural light from two sides, so lighting the reception desk workstation needed a careful response.The workstation was located behind the reception desk, so using standard lighting methods would have detracted from the overall impression and been unnecessary for long periods. In developing the solution, the designer followed the basic principle, ‘put light where you want it, when you need it’. So an LED ultra-effect strip in diffuse profile was used under the top surface of the reception desk which threw a subtle light onto where the receptionist was working on the computer. The receptionist can switch this strip on or off as appropriate.The Cause remodelled and reformatted the reception desk to the design, which involved removing the angled elements and large posts, and replacing them with a concealed door. They also fitted the reception desk surface with a stylish, matt, dark-grey laminate, installing the lighting, graphic panel and ribbed panelling to the front. The panelling’s flexibility ensured a perfect fit around the curve in the reception desk.The reception desk skirting was painted the same colour as the staircase handrail.The Wing LightsThese were designed to develop the Wing Lights from first principle. The Wing Lights deliver light upwards, so it bounces off the various surfaces to enhance the textures and reflective differences. They also project a visual link to the ‘star’ element of the Spirit AeroSystems logo and took several attempts to create the final geometric shape. However, the Wing Lights now act as dramatic focal point within the space, capturing the essence of Spirit AeroSystems’ business and the designers overall design vision.CeilingThe existing suspended ceiling was off-white in colour, and looked rather tired so it was spray-painted with a dark metallic silver, which transformed the appearance of the ceiling and changed the whole look of the reception area. Lighting the upper-level walkwayThere were issues with uneven wall surfaces on the upper-level walkway. The solution was to apply architecturally inspired Harmony, lit by dramatic custom-made LEDs, to create the total effect – an utterly stunning, modern wall. The lights used were twin gimbal heads – round lights that can swivel in two directions. These were specially adapted from standard lights in the Seren range. The twin gimbal heads were installed in false pockets, clad with ribbed-felt. They provide functional lighting to the walkway, while adding a dramatic effect on the wall panelling.Finally, a pelmet was constructed to conceal a new LED Cob profile, allowing it to wash diffused light between the ribbed features of the Harmony panelling.The panels above the pelmet were spray-painted silver – the same colour as the ceiling – to give a much more dramatic effect.Other features…The wooden bannister handrail was stripped back and layered with different metallic colours to give a changing surface effect with different shadows and highlights. It was then coated in a high-gloss lacquer. This introduced an accent of colour, which also reflected the company’s corporate colours.StructuresDominating the reception area are two high columns, one of which contains a lift. Given the solidity and simplicity of the shapes, the designer decided on a lighting solution that would create an architectural feel, so she used beam-controlled light bars at the top of the structures to project a subtle wash down the full length of the columns.Carpets and furnitureThe existing carpet tiles were removed and upgraded. They were colour coordinated with the new, striking Italian Quadrifoglio furniture, sourced through Saxen. This furniture was the cornerstone of the designers vision vision, and its style, shape, colours and textures tie the space together.ConclusionThe success of the project was very much down to careful planning, creative thought and good people working together. Products used: Freestyle. Harmony

Borrisokane Community CollegeBauder Thermofol PVC single ply waterproofing systemSynopsisOriginally constructed in the 1970s on the site of former workhouses in County Tipperary, the Borrisokane Community College building needed to be demolished and replaced, having exceeded its serviceable life. The client wanted to bring a modern and refreshed appearance to what is a site of great historical significance and the new building’s roof played an integral role in achieving this; with the majority of the roof areas sloping inwards towards the open central courtyard area making them highly visible.Bauder Building BoardProject:Borrisokane Community CollegeLocation:BorrisokaneRoof Area:3,650m²Specifier:Healy & Partners Architects Main Contractor:JJ Rhatigan & Co.Approved Contractor:Priority Roofing & CladdingThe specificationRoof areas totalling over 3,000m2 were fitted with Bauder’s Thermofol single ply fleece backed membrane, which is lightweight, visually appealing and possesses a high tensile strength of ≥ 1100N/50 mm. The system build-up included 160 mm of Bauder’s Thermotech Glass Insulation for superior thermal performance, ensuring the roof achieved the required 0.19 U-Value, and PVC roof profiles were also installed as a cost effective way of replicating the appearance of a standing seam metal roof. Bauder supplied new rooflights to deliver high standards of illumination, insulation and ventilation, and smaller single storey roofs were waterproofed with its bituminous Bauderflex system.Products appliedBauder ThermofolA high quality single ply PVC system with a life expectancy in excess of 30 years.Bauder ThermotechAn efficient PIR insulation board with a coated glass tissue facing on both sidesThe result Despite the various design and logistical challenges encountered, all roofing works were completed to budget and in time for the start of the inaugural school term much to the delight of everyone involved in the project. System installedBauderThermofol PVC single ply waterproofing system1 Bauder Thermofol U15 FRA 1.5mm thick, reinforced PVC waterproofing membrane. Stated within BBA certificate 06/4354, the Thermofol PVC waterproofing membranes have a service life in excess of 35 years. 2 Bauder ThermotechAn efficient PIR insulation board with a coated glass tissue facing on both sides.3 BauderTEC KSD FBSA 2.5mm depth, self-adhesive air & vapour control layer with a mica finish.AdvocacyHealy & Partners Architects:“Bauder delivered a roofing solution of the highest quality, providing expert technical support throughout the project. Their single ply waterproofing system has undeniably helped in transforming the appearance of the college and most importantly given the client total confidence with regards to their roof’s long term future performance.”

Central M40, a 70 acre industrial estate situated off J11 of the M40 in Banbury, comprises six warehouses totalling over 1 million sq ft of accommodation – equivalent to roughly 17 football pitches. The estate was developed speculatively by db Symmetry*, who specified CA Group’s robust Twin-Therm® Built-up Roof and Wall systems.A key component of the Twin-Therm® building envelope system is Therma-Quilt, a bespoke high-performance Glass Mineral Wool insulation. It is manufactured by Knauf Insulation specifically for CA Group and is the result of a long standing partnership between the two companies.Therma-Quilt is ideally suited for non-residential cladding applications. It offers outstanding performance and functionality available in different thicknesses to support the Twin-Therm® system, delivering enhanced thermal U-values as low as 0.09W/m2K. It is non-combustible with a Euroclass A1 Reaction to Fire Classification, meaning it will not contribute to the development or the spread of a fire.Therma-Quilt is also a high-performing acoustic insulation. In Twin-Therm® roof applications, it helps reduce the drumming effect of rainwater, while in Twin-Therm® wall applications, it aids with sound reduction and can minimise the reverberation of internal sound when used in conjunction with perforated metal liner sheets. Therma-Quilt has been developed with water resistance in mind and uses materials that help prevent water ingress.The Twin-Therm® system has been designed with sustainability in mind and Therma-Quilt is no exception. Knauf Insulation’s Glass Mineral Wool products contain up to 80% recycled materials. This saves on virgin raw materials and energy demands, cuts carbon emissions, and reduces waste going to landfill.It is manufactured with ECOSE® Technology, Knauf Insulation's unique bio-based binder that contains no added formaldehyde or phenol. It is made from natural raw materials that are rapidly renewable and is 70% less energy-intensive to manufacture than traditional binder, so it is more environmentally-friendly.Products made with ECOSE® Technology are soft to touch and easy to handle. They generate low levels of dust and VOCs and have been awarded the Eurofins Gold Certificate for Indoor Air Comfort.In total, more than 70 tonnes of Therma-Quilt insulation were used on the six megasheds on the Central M40 development. While the industrial estate was built speculatively, its strategic location has previously attracted premium occupiers including Hellofresh, Prodrive Motorsport, TVS Supply Chain Solutions and Rinkit.Thanks to the Twin-Therm® system with its Therma-Quilt insulation, the warehouses have achieved BREEAM ‘Very Good’ ratings, while the businesses using them will enjoy more comfortable, warmer and safer working environments – and lower energy costs. *db Symmetry has rebranded as Tritax Symmetry

The Kunsthalle Mannheim museum of modern and contemporary art was opened at the end of 2017 by Federal President Frank-Walter Steinmeier. As Germany’s largest new museum building, it is a prime example of both civic commitment and architectural skill. The private patrons initiative – with SAP founder Hans-Werner Hector alone donating EUR 50 million – was what made the bold design at Friedrichsplatz possible. Based on the concept developed by the architects von Gerkan, Marg and Partners, a city within the city was created here, which reinterprets classic museum architecture while honoring Mannheim’s historical city layout. The composition of room-forming cubes is visually connected by a sophisticated façade made of bronze-coloured stainless steel fabric from GKD – GEBR. KUFFERATH AG (GKD). The translucent shell creates a subtle dialog between the inside and outside world. At the same time, the masterfully varying transparency of the fabric translates the scale of the building, creating a balanced sense of near and far.Following a construction period of around two and half years, the museum ensemble comprising the Billing Building from 1907, the connecting Athene Wing, and the new Kunsthalle museum building – named the Hector Building after the main benefactor – presents itself as an inviting whole. The Kunsthalle museum building replaces the rather dilapidated Mitzlaff Building, an extension constructed in 1983. The new building, developed by gmp as the winner of a two-stage architecture competition, respects the art nouveau architecture of the old building through its consciously reduced language. The architects created a monolithic, seamless concrete structure for the prominent location which fits in harmoniously with the development at Friedrichplatz and blends with the historic building. Their concept of transforming the museum into a city within the city comprises 13 cubes of different heights and widths that are offset from one another. As a tribute to Mannheim’s chessboard city layout, sometimes also referred to as the city of squares, a network of open and closed rooms was created with alternating perspectives depending on the location of the viewer. Seven of these cubes are grouped around the heart of the new Kunsthalle Mannheim, the 22-meter-high open atrium that boasts an area of 700 square meters. The cubes are connected to one another via galleries, terraces, and bridges. These guide visitors around the space and then back to their starting point in the atrium. The museum’s visitor experience thereby reflects the dynamics and architecture of a city. A total of three exhibition levels offer new presentation opportunities, including the full-height city window on the first floor, which offers an impressive view of the water tower. The atrium, which is covered by a glass roof and therefore flooded with light, grants fascinating views in all directions. Even without an admission ticket, visitors can enter the building, immerse themselves in its atmosphere, and take a few minutes out to enjoy a coffee. The feeling of wide open space and cosmopolitanism stimulate a sense of curiosity among visitors to explore the other rooms. At the same time, the window-like façade creates a sense of togetherness between the city and the museum, ensuring that everyone feels at ease.Woven work of artThis feeling is underlined by the stainless steel fabric façade cladding. It unites the real urban environment with its artistic counterpart and allows the city and museum visitors to come together and participate in one another’s lives. To this end, the architects went with a significantly higher degree of transparency for the fabric in front of the large-format glazed surfaces than for that cladding the fiber cement panels in front of the cubes. This varying degree of transparency preserves the effect of the architectural concept, regardless of the viewing distance. Despite the colossal dimensions of the building’s structure and façade, the woven skin loses nothing of its textile effect even from a distance. This was made possible by the fabric design developed by GKD especially for this project, which acts like a work of art in its own right. The company wove stainless steel wires and tubes of two different diameters – 3 mm and 25 mm – into four-wire warp wire groups made of untreated stainless steel. The key here was to use weaving techniques to completely balance out the varying stress ratios in the fabric due to the differences in wire thickness, so that the façade would withstand the strict static requirements caused by wind and snow. However, the exceptional fabric design also had to face another challenge: to replicate the precisely stipulated colour tone of the woven skin chosen, itself selected following a lengthy decision-making process. Despite the various metal mesh components employed, including cables, wires, tubes, and tube side closures, its homogeneity needed to be guaranteed across the entire surface. GKD’s many years of experience with coating technologies and their effects on buildings proved invaluable here. For example, the wires were coated in a continuous process, while the tubes were painted together with the closures in a spraying process and all then interwoven with the untreated warp wire groups.A total of 72 panels, each measuring around 20 meters in length and 3.26 meters in width, were used to create the sophisticated skin which lends the Kunsthalle its versatile face. With the discreet brilliance of the warm bronze tone, the finished fabric reflects the colour of the sandstone used in neighboring buildings. The large, stainless steel fabric façade measures over 4,600 square meters and changes its appearance throughout the day, in all weather conditions, from near or far. During daylight hours, it reflects the sunlight and its surroundings with the water tower and urban life. In the evening, it employs an intelligent lighting concept from below which transforms the Kunsthalle into the illuminated focal point of Mannheim’s most elegant square. The transparent façade grants unobstructed views of the city and the water tower from inside the museum. At the same time, it offers passers-by inviting insights into what goes on inside the museum. The metal fabric façade thereby establishes a connection between the city and the museum, which effortlessly succeeds in striking a perfect balance between reduced design language and desired emotionality.

Impressive transformations for enhanced airport hospitality

Located at Aberdulais Crescent in Cardiff, each of the twelve properties is a traditionally-built bungalow built fifty five years ago. From the outset, the roofing material utilised on each home was manufactured from metal, although they used standard metal sheeting instead of the advanced metal roof tile Metrotile produces.

Coláiste an Chláirín Bauder Thermofol single ply waterproofing system with BauderROCK insulationSynopsisThe new Coláiste an Chláirín building in Athenry, Co Galway is a post primary school consisting of classrooms, a special needs unit, sports hall, general-purpose hall, staff amenities and extensive external facilities designed by Smith Kennedy Architects & Healy Partners Architects. The project was managed by JJ Rhatigan and Company and the roofing element appointed to Priority Roofing and Cladding Ltd. The roof of the main building and the gymnasium required flat roof build-ups to meet the specifications as set out in in SDG 02-05-03 (Acoustic Performance in New Primary & Post Primary School Buildings), while meeting the general performance requirements specified within TGD 021-7 2018 (Minimum Performance Standards of Roof Materials and Finishes). The chosen system had to meet an acoustic performance of 35dB indoor ambient noise level (IANL). It was decided that, despite sports halls having a slightly higher IANL threshold, the 35dB performance criteria would be applied across all areas of the school, with control of reverberation being a key consideration in the gym.Bauder Building BoardProject:Coláiste an ChláirínLocation:County GalwayProject type:New BuildRoof size:8550m²Main contractor:JJ Rhatigan & CompanyApproved contractor:Priority Roofing & Cladding LtdThe specification:The Architect specified that the insulation used in the flat roof system should be non-combustible and achieve a U-value of 0.16Wm²k which actually exceeds the thermal requirements as described in the Irish Building Regulations Technical Guidance Document L for flat roofs in schools.BauderROCK was specified to achieve the thermal and acoustic requirements of the design. As a Euroclass A2-s1,d0 non-combustible material, BauderROCK also provided the specified fire performance. This insulation could be used across all roof areas, with some adaptations for the gym which required additional acoustic performance due to the inherent nature of the space. Acoustic infills were used in the troughs of the perforated metal deck, thus combatting the reverberation of the indoor environment.  Products appliedBauder Thermofol PVCAn integrated single ply waterproofing system, featuring a lightweight, cost effective membrane which offers a pleasing aesthetic finish on a flat roof. This system holds fire classification BROOF(t4) for compliance with building regulations under TS 1187 test method 4 for external fire exposure to roofs. BauderROCKHigh density mineral wool insulation.Project challengesOne of the challenges of this project was the ambitious schedule. The use of the self-adhesive air and vapour control layer (AVCL) enabled the trades working within the building to progress quickly without being delayed by weather conditions. BauderROCK is relatively quick to install, as was the lightweight single ply waterproofing.  The resultThe project was finished to time and specification with exceptional workmanship from the fixers at Priority Roofing and Cladding and superb collaboration from all parties throughout. The membrane was finished with standing seams to create a statement look. The roof achieved a U-value of 0.15 W/m2k, exceeding the thermal target, and met or exceeded the 35db IANL requirement across the main building and the sports hall.  The thermal performance, which will hold up for decades to come, will also impart energy efficiency benefits that reduce running costs at the school in the long term. Finally, the non-combustible nature of the mineral wool insulation ensured that the build-up met the fire safety specification. System installed Bauder Thermofol PVC single ply waterproofing system1 Bauder THERMOFOL U15 V FRThis 1.5mm polyester reinforced Poly Vinyl Chloride membrane (PVC) membrane benefits from being highly flexible due to the incorporation of internal plasticizers during the manufacturing process. The combination of materials within this membrane provides high tensile strength, with thermal stability and chemical resistance.2 BauderROCKA mineral fibre non-combustible insulation with high acoustic performance. The dual density mineral wool composition delivers compressive strength, whilst keeping the overall weight to a minimum and providing high noise absorption which enabled the complete system to meet project requirements.3 BauderTEC DBR 06This 0.6mm, self-adhesive, elastomeric air and vapour control layer is light weight and benefits from cleaner, safer, and faster installation than traditional torch applied membranes. Advocacy Niall Hanley, Contracts Manager at JJ Rhatigan, the project’s main contractor, said:"Coláiste an Chláirín Athnery was a great success and in particular the use of the self-adhesive AVCL in advance of the build-up allowed works to commence immediately internally, which was critical from a programme perspective.” Kevin Ryan, Director at Priority Roofing, explained:"We found the system both practical and efficient to install. The combination of the availability of the products and the technical backup received was superior to any other system that we have worked with.”  Eoin O’Grady, Associate Director at Healy Partners Architects commented:"We are delighted with the overall delivery of the roof build-up and the performance achieved. The PE hall solution to deal with reverberation noise as well as rainfall noise was very successfully managed. We look forward to working with Bauder on future projects.”