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X-Grid®: Ground Reinforcement & Gravel Retention - Permeable Grid System

Verified by manufacturer 6 days ago

XG40B-001: X-Grid Black

GCL Products Ltd Variant:
Product certifications:
  • Compressive Load to Failure Test Report

    Certificate type

X-Grid®: UK-made, 100% recycled, strong ground reinforcement. Permeable, SuDS-compliant, easy-install, low-maintenance. Supports heavy loads, reduces flood risks. Versatile, eco-friendly surfacing.

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Application

X-Grid® ground reinforcement and gravel retention grids are highly versatile products designed to provide stability, permeability, and long-term durability in a wide variety of settings. Thanks to their robust interlocking design and environmentally friendly construction, they can be used across domestic, commercial, agricultural, and leisure environments with equal effectiveness.

DOMESTIC AND RESIDENTIAL APPLICATIONS

  • Driveways and Parking Areas: Ideal for creating strong, stable surfaces that prevent gravel migration while maintaining a natural appearance.
  • Garden Paths and Walkways: Provides a neat, low-maintenance alternative to paving, with excellent water drainage.
  • Patios, Hot Tubs, and Garden Buildings: Distributes weight evenly to prevent sinking, ruts, or patchy ground beneath structures.
  • Lawns and Garden Features: Can be used to reinforce grassed areas, keeping them green and usable without damage from foot traffic.

COMMERCIAL AND PUBLIC-SECTOR APPLICATIONS

  • Car Parks: Suitable for both small-scale private car parks and larger commercial facilities where a sustainable SUDS-compliant solution is required.
  • Access Routes for Emergency Vehicles: Ensures that fire lanes and service routes remain accessible even in wet conditions.
  • Event Spaces and Temporary Parking: Provides stability for fields or green spaces used for concerts, shows, and festivals.
  • School Grounds and Public Open Spaces: Helps maintain durable, low-maintenance surfaces that withstand high levels of pedestrian or vehicle use.

AGRICULTURAL AND EQUESTRIAN APPLICATIONS

  • Farm Gateways and Access Tracks: Reinforces high-traffic zones where mud and rutting are common.
  • Livestock Holding Areas: Creates cleaner, more stable ground around feeding stations, barns, and watering points.
  • Equestrian Facilities: Suitable for horse paddocks, riding arenas, or access paths, reducing erosion and surface wear.

LEISURE AND SPORTS APPLICATIONS

  • Golf Courses: Provides reinforcement for buggy tracks, paths, and service routes without compromising grass growth.
  • Leisure Parks and Campgrounds: Creates stable, mud-free surfaces for pitches, walkways, and access roads.
  • Cycle Paths and Bridleways: Keeps trails durable, safe, and well-drained.

LANDSCAPING AND ENVIRONMENTAL APPLICATIONS

  • Erosion Control: Stabilises slopes, banks, and embankments, reducing soil loss and maintaining vegetation cover.
  • Sustainable Drainage (SuDS) Systems: Allows water to permeate freely, reducing surface runoff and helping manage flood risk.
  • Tree Root Protection: Prevents compaction around mature trees while allowing healthy growth.
  • Green Roofs and Eco-projects: Lightweight and permeable, making it ideal for environmentally sensitive builds.

In short, X-Grid® offers a multipurpose solution wherever strength, stability, and permeability are required. From everyday household projects to heavy-duty commercial and agricultural environments, it delivers long-lasting performance while supporting sustainable design and construction

Description

X-Grid® is a high-strength, lightweight, and fully permeable ground reinforcement and gravel retention system manufactured in the UK from 100% recycled plastic.

With a load capacity of up to 428 tonnes per m² and a weight of just over 5 kg per m² (0.57 kg per panel), X-Grid® provides a durable, low-maintenance, and sustainable solution for ground stabilization.

The open-cell structure can be filled with a wide range of materials, including gravel, grass, and soil blends, ensuring a finish suitable for practically any project. X-Grid® is widely used for eco-friendly access roads, driveways, car parks, pathways, cycle routes, event flooring, equestrian areas, golf courses, and landscaping projects.

By offering an environmentally conscious alternative to traditional ground reinforcement products such as concrete, asphalt, or tarmac, X-Grid® combines performance with sustainability. Its permeable design allows rainwater to naturally infiltrate through the surface, reducing localised flooding, managing surface water run-off, and supporting compliance with SuDS (Sustainable Drainage Systems).

KEY FEATURES AND BENEFITS

X-Grid® combines lightweight design, high strength, and full permeability in one system, making it one of the most effective ground stabilisation products available. Manufactured from 100% recycled plastic, it offers a reliable alternative to concrete or asphalt while remaining simple to handle, install, and maintain.

  • Made from 100% Recycled Plastic: Produced in the UK from recycled plastic waste, reducing landfill and supporting circular economy goals. Fully recyclable at end of life.
  • Lightweight and Easy to Handle Panels: Each panel weighs just 0.57 kg (5.13 kg per m²), making them easy to carry and install without heavy machinery.
  • Ultra-Strong Load Capacity: Capable of withstanding over 420 tonnes per m² before being filled, suitable for cars, HGVs, and fire access routes.
  • Fully Permeable Structure: Open cell design allows water to drain naturally, helping prevent surface water build-up and supporting SuDS compliance.
  • Weather and Chemical Resistant: Withstands frost, UV exposure, and chemicals, ensuring long-term performance without cracking or becoming brittle.
  • Versatile Applications: Ideal for driveways, car parks, access roads, footpaths, cycleways, campsites, festival grounds, equestrian areas, golf courses, and landscaping projects.
  • Accessible and Inclusive: Provides a stable surface for both gravel and grass finishes, meeting requirements for wheelchair and pedestrian access.
  • Secure Interlocking System: Tight-fitting, integral slot-and-peg connectors lock panels together, forming a seamless, stable surface without extra fixings.
  • Low Maintenance: Once filled with gravel or grass, the surface remains durable and stable with minimal upkeep, reducing lifetime costs compared to traditional surfacing.

ENVIRONMENTAL BENEFITS

X-Grid® contributes to sustainable construction by offering a recycled, recyclable, and permeable ground reinforcement solution. By reducing reliance on traditional impermeable surfaces such as concrete and asphalt, it lowers environmental impact while supporting SuDS requirements. The system helps prevent flooding, encourages biodiversity, and reduces surface water management costs.

  • Made from 100% Recycled Plastic, preventing plastic waste from going to landfill.
  • Supports SuDS-compliant Drainage by enabling natural water infiltration.
  • Effectively Replaces Impermeable Materials like asphalt, resin-bonded surfaces, and concrete.
  • Encourages Greener Infrastructure and Biodiversity through grass-fill options.
  • Fully Recyclable at End of Life, supporting a circular and sustainable construction approach.
  • Helps Mitigate Flood Risks by managing surface water runoff efficiently, minimizing potential water damage, and reducing strain on local drainage systems.

PERFORMANCE & TECHNICAL DATA

Engineered for durability, X-Grid® delivers strength, sustainability, and ease of installation in a lightweight ground reinforcement solution. Manufactured in the UK from 100% recycled HDPE, each panel measures 330 x 330 x 40 mm and weighs just 0.57 kg, allowing a single person to install up to 100 m² per hour without machinery.

The modular design means nine panels form a nominal square metre, enabling flexible layouts with minimal product wastage. Independently tested to ultimate failure by Lloyds British Testing under ISO 9001:2008 quality standards, X-Grid® has demonstrated a load capacity of up to 428 tonnes per m².

With a life expectancy of 25 years and a 10-year manufacturing defect warranty, X-Grid® provides proven long-term performance for driveways, access roads, car parks, pathways, and landscaping projects.

  • Load Bearing Capacity: Up to 428 tonnes per m² unfilled
  • Panel Size: 330 x 330 x 40 mm
  • Weight per Panel: 0.57 kg
  • Material: 100% recycled UK Sourced HDPE (high-density polyethylene)
  • Temperature Resistance: -50 to +90°C
  • UV & Weather Resistance: Yes
  • Chemical Resistance: Resistant to oils, acids, and salts
  • Connection Type: Integral slot & peg connection
  • Finish Options: Gravel-filled, soil and grass-filled, or mulch/bark
  • Permeability: 97% porous surface for effective water infiltration
  • Life Expectancy: 25 years (10 year manufacturing defect warranty)

APPEARANCE:

Available in three colours, X-Grid® offers a variety of options to cater to your project's unique aesthetic needs and environmental considerations. Each colour provides a distinct look and functionality, ensuring a suitable solution for different preferences and contexts.

  • Black X-Grid: The original X-Grid® is one of the most cost-effective ground reinforcement grid available. With over 9 million units sold worldwide, this is our most popular grid.
  • Green X-Grid: Perfect for reinforced grass surfaces, X-Grid® green is manufactured with creating grass access routes in mind. Ideal for use on heritage lands and areas of outstanding natural beauty.
  • Natural X-Grid: Perfect for pale coloured gravels, X-Grid® Natural is one of the only white permeable gravel grids available on the market. Helps to disguise the grid on installations where aesthetics are key.

COMPLIANCE AND STANDARDS

X-Grid® is designed to meet the needs of modern construction projects by supporting SuDS compliance, sustainable design targets, and emergency access standards. Manufactured in the UK under strict quality control, it provides assurance for architects, contractors, and specifiers working on residential, commercial, or public sector schemes.

  • Compliant with Sustainable Drainage Systems (SuDS) and surface water management best practices.
  • Suitable for projects working towards BREEAM and LEED credits.
  • Manufactured in the UK under ISO 9001 quality-controlled processes and standards
  • Meets load-bearing requirements for fire and emergency service vehicle access.
  • Tested for durability, UV resistance, and chemical stability

WHY CHOOSE X-GRID®?

X-Grid® offers a proven, eco-friendly, and high-performance solution for ground reinforcement. It combines sustainability with strength, providing specifiers, architects, contractors, and landscapers with a product that meets modern environmental targets while delivering long-lasting stability.

By replacing traditional impermeable surfaces with X-Grid®, projects can enhance kerb appeal, improve drainage, reduce flooding risks, and create surfaces that are durable, attractive, and environmentally responsible.

By choosing X-Grid®, architects, specifiers, and contractors benefit from:

  • A long-lasting permeable paving alternative
  • Simple installation with reduced labour costs
  • A product that actively supports environmental goals
  • Proven performance in residential, commercial, and public sector projects

X-Grid's adherence to industry standards and commitment to sustainability make it an ideal choice for forward-thinking, environmentally conscious projects.

COMMON PROJECT EXAMPLES

X-Grid® has proven its versatility across various applications, providing reliable ground reinforcement and gravel retention. As a high-strength, lightweight, and fully permeable system, it offers an innovative solution for projects seeking to balance performance, aesthetics, and sustainability.

With features like easy installation, compliance with SuDS requirements, and support for emergency access standards, X-Grid® enhances the functionality and appeal of various spaces. Some common project examples include:

  • Grass Reinforcement for fire access routes in education facilities, promoting safety while preserving natural green spaces
  • Gravel-filled Parking Bays for commercial car parks, ensuring durable and eco-friendly alternatives to traditional paving materials
  • Stable Pathways through landscaped parks and golf courses, maintaining visual harmony with the surroundings and enabling access for all users
  • Access Road and ground reinforcement at camping sites, offering a durable and eco-conscious solution for outdoor recreation areas

While these examples showcase X-Grid®'s capabilities, its adaptability is virtually limitless. Its capacity to cater to a wide range of applications across various industries solidifies X-Grid® as a versatile and dependable ground reinforcement solution, positioning it as a top choice for diverse projects.

SUMMARY

X-Grid® is a reliable, sustainable, and cost-effective solution for ground reinforcement, permeable paving, and erosion control. Its high load capacity, fast installation, and environmental credentials make it the preferred choice for construction professionals seeking a modern alternative to traditional surfacing.

General information

Color

Black

Green

White

Material

High density polyethylene (HDPE)

Shape

Square

Length

330 mm

Width

330 mm

Height

40 mm

Warranty description

Ten year

Uniclass

Pr_25_93_60_61 Plastics cellular paversPrimary

CAWS

Q25/185 Gravel-filled plastics paving system

Q25/350 Plastics pavers

SKU Code

XG40B-001, XG40G-001, XG40N-001

Specification data - Plastics cellular pavers

Classification data

Physical properties

-

Material

Recycled plastics.

Guidance for specification option:

Polypropylene.

Colour

Black.

Profile

-

Paver type

Special shapes.

Interlocking features

Required.

Dimensions

-

Plan size

330 x 330 mm.

Thickness (minimum)

40 mm.

Load-carrying capacity (minimum)

428 tonne/m².

Environmental performance requirements

-

Recycled content (minimum)

100%.

Sustainability data

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

Material

High density polyethylene (HDPE)

Recyclability

100%

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

100 %

Expected Life

25 year

Product certifications

Compressive Load to Failure Test Report

Compressive Load to Failure Test Report

X-Grid Ground Reinforcement & Gravel Grid - Compressive Load to Failure Test Report

Literature

X-Grid — Technical Specification

X-Grid — Technical Specification

X-Grid — Made in Britain

X-Grid — Made in Britain

X-Grid — Product Guide

X-Grid — Product Guide

X-Grid — Product Information Technical Guide

X-Grid — Product Information Technical Guide

X-Grid — Case Study Brochure

X-Grid — Case Study Brochure

X-Grid — Technical Installation Guide

X-Grid — Technical Installation Guide

Case studies

Reinforced Gravel Car Parking Installation at Belper School using X-Grid Gravel Grid

Reinforced Gravel Car Parking Installation at Belper School using X-Grid Gravel Grid

X-Grid at Grand Designs Live

X-Grid at Grand Designs Live

500m² X-Grid® Recycled Permeable Ground Reinforcement at Caravan & Camping Site

500m² X-Grid® Recycled Permeable Ground Reinforcement at Caravan & Camping Site