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Sinusoidal / Half-Round (40mm Deep) Profile Roof System - 45HR-R - Sinusoidal Roof Profile System

Verified by manufacturer 3 months ago

Aluminium profiled sheets

Architectural Profiles Ltd Variant:

Sinusoidal half-round roof profile.

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+44 (0)118 927 2424 Website

Application

Roof profiles that can be used to reproduce original profiled roofing shapes, or modern, bolder alternatives.

Applications include: Educational facilities, commercial premises, offices and manufacturing facilities.

Description

Sinusoidal half-round roof profile.


Features and benefits:

  • Matching wall system available (specified separately).
  • .Available in aluminium, steel or corten in a range of finishes:
  • Aluminium: PPC, Armacoil™ HDP, anodized, Stucco-Embossed Mill-Finish (SEMF) and Smooth Mill Finish (MF).
  • Steel: APL PUF, PPC, PRISMA, LeatherGrain (LG) Plastisol and plain galvanized finishes.
  • Cor-Ten: Unweathered.
  • A1 fire-rated materials available.
  • Available as acoustic construction with enhanced acoustic performance.
  • Available with coating warranties up to 40 years including in marine environments.
  • Available perforated and in bespoke lengths.
  • 35 years’ experience of these specialized profiles.
  • Also available as a narrower profile (18HR; specified separately).


System components:

  • Liner sheet.
  • Subframe (dependent on performance).
  • Profiles and flashings.

General information

Color

Silver

Guidance for specification option:

Aluminium or steel.

Other

Guidance for specification option:

Standard and bespoke/ special colours available.

Manufacturer guidance

Aluminium / Steel: Standard RAL Range; Contact APL for full details; Bespoke upon request

Cor-Ten: Unweathered.

Finish

Powder-coated

Guidance for specification option:

Class 1 or Class 2

Full RAL colour range and / or contact

APL for additional finishes such as anodised-look

Anodized

Guidance for specification option:

Contact APL for details

Natural

Guidance for specification option:

Smooth mill-finish aluminium

Unweathered Cor-Ten

Embossed

Guidance for specification option:

Stucco-embossed mill-finish aluminium or Armacoil™ HDP (Subject to minimum quantity)

Painted

Guidance for specification option:

Aluminium with Armacoil™ HDP (Subject to minimum quantity)

Steel with APL PUF, PRISMA or Leathergrain Plastisol

Manufacturer guidance

PPC, Armacoil™ HDP, Anodised, APL PUF, Stucco-Embossed Mill-Finish (SEMF), Smooth Mill Finish (MF). Natural, PRISMA, Leathergrain Plastisol

Material

Aluminium

Steel

Cor-Ten

Shape

Other

Guidance for specification option:

Sinusoidal, half-round.

Manufacturer guidance

Sinusoidal, half-round

Length

Bespoke

Width

1000 mm

Height

40 mm

Warranty description

25 year

Guidance for specification option:

Cladshield™ fully-installed system warranty available; consult manufacturer for details.

Uniclass

Ss_30_40_65_50 Metal profiled sheet self-supporting roof covering systemsPrimary

CAWS

H31/120 Metal

H31/10 Metal

Specification data - Metal profiled sheet self-supporting roof covering systems

System performance

-

Manufacturer guidance

Insert requirements.

Liner sheets

-

Material

AP22 HWR profile in 0.7 mm steel - solid, off white 80F.

AP22 HWR profile in 0.7 mm steel - fully perforated, off white 80F.

Guidance for specification option:

Consult manufacturer for details of perforation size.

AP22 HWR profile in 0.7 mm steel - web perforated, off white 80F.

Guidance for specification option:

Consult manufacturer for details of perforation size.

AP31/1000 LP profile in 0.7 mm steel - solid, off white 80F.

AP31/1000 LP profile in 0.7 mm steel - fully perforated, off white 80F.

Guidance for specification option:

Consult manufacturer for details of perforation size.

Primary fasteners

APL P191/HH fixing range.

End and side laps

Minimum 100 mm; APL P191/HH fixing range at one per mid span, APL P103 + P108/VCT side lap sealant range, P152 flute fillers.

Air and vapour control layer

-

Material

Standard: AP22HWR Liner sheet.

Acoustic: Reinforced VCL laid over stirrup (P016).

Guidance for specification option:

Consult manufacturer for details.

Fasteners

APL P191/HH fixing range.

Other.

Guidance for specification option:

Insert requirements.

Sealing

APL P191/HH fixing range (side laps sealed with 2x runs of P108/VCT).

Other.

Guidance for specification option:

Insert requirements.

Spacers

Standard.

Guidance for specification option:

Components:

  • P665 RWB;
  • P030 Ventilated Zed with P601 structural splice as required;
  • P151 Clamp Endlap Angle;
  • P647 ridge restraint strap required when pitch >7º and/ or cavity >200 mm.

Use P912/BT50 isolating tape to top face of P030.

Acoustic.

Guidance for specification option:

Components:

  • P016 Stirrup;
  • P665 RWB;
  • P030 Ventilated Zed with P601 structural splice as required;
  • P151 Clamp Endlap Angle;
  • P647 ridge restraint strap required when pitch >7º and/ or cavity >200 mm.

Use P912/BT50 isolating tape to top face of P030.

Manufacturer guidance

Consult manufacturer for details and insert further requirements if applicable.


Fixings: APL P191/HH fixing range as standard.

Acoustic insulation

A1-rated with thickness and performance specification as required to meet performance.

Guidance for specification option:

Contact manufacturer for details and insert details as required.

Thermal insulation

A1-rated.

Guidance for specification option:

Insert requirements; A1-rated, thickness as required to meet U-value requirement with minimum lambda of 0.040 for all calculation purposes.

Allow an additional minimum of 10% of the cavity depth of soft-type insulation for compression to allow insulation to fill profile corrugations.


Refer to the relevant U-value table in the supporting literature.

External sheets

-

Material

45HR-R aluminium profiled sheets.

Manufacturer guidance

Cover width: 1000 mm (standard), 833 mm (on roof pitch less than 10º).

Profile width: 166.67 mm; height: 40 mm.

Primary fasteners

APL 191/LP fixing range, colour matched as required: valley fix at every corrugation at end laps and every other corrugation elsewhere.

Secondary fixings

APL 191/LP fixing range, colour matched as required.

End and side laps

End laps: 200 mm; APL 191/LP fixing range, colour matched as required; side laps stitched at maximum 400 mm centres; APL P103 sealant for side laps (2no runs) and end laps (3no runs); APL P152/HP Flute Fillers.

Guidance for specification option:

Special requirements:

Clamp-End Lap: use P151 angle fixed to P030 as per APL standard detail; use P912/BT50 isolating tape to top face of P151.

Fascia

-

Material

Not required.

APL Slimwall™ CPS/SSF Discreet Fix system.

Guidance for specification option:

To be specified separately.

Cross-refer to fascia system as required.

Soffit

-

Material

Not required.

APL Soffit Systems - AP 22/50-S profile.

Guidance for specification option:

Aluminium, steel and Cor-Ten available.

APL Soffit Systems - SFP24-S profile.

Guidance for specification option:

Aluminium only.

APL Soffit Systems - SFP42-S profile.

Guidance for specification option:

Aluminium only.

APL Soffit Systems - CPS-SSF-S profile.

Guidance for specification option:

Aluminium only.

Manufacturer guidance

To be specified separately as a variant under APL Soffit Systems or omitted as required. See that system for full details, including solid/ perforated options (varies with material specified).


Cross-refer to soffit system as required.

Gutters

-

Material

-

Manufacturer guidance

Contact manufacturer for Eavesline Gutter information; insert details or omit as required.

Glazing

Required.

Guidance for specification option:

Consult manufacturer for options and insert requirements.

Not required.

System accessories

APL System Flashings.

APL Clamp End Lap(s).

APL Fixings (P191 & P192).

APL Sealants & P152 profile flute fillers.

Guidance for specification option:

As manufacturer's recommendations and to match profiles.

Colour/ Finish

Armacoil™ HDP.

Guidance for specification option:

Subject to minimum quantities. Insert colour required.

Anodized.

Guidance for specification option:

Contact APL for details.


Polyester powder-coating, class 1.

Guidance for specification option:

Insert colour/ finish required.


Polyester powder-coating, class 2.

Guidance for specification option:

Insert colour/ finish required.


Stucco-Embossed Mill-Finish (SEMF).

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Manufacturer guidance

Insert colour requirements.

Recycled content (minimum)

Up to 95%.

Liner Supports

Guidance for specification option:

Subject to loadings.

Centres are to general areas only, closer at high load zones.


Purlins at maximum 1800 mm centres in general areas, closer at high load zone/corners.

Profile supports

Guidance for specification option:

Subject to loadings. Centres are to general areas only, closer at high load zones.


To general areas: P665 brackets at maximum 1500 mm centres along each purlin, P030 fixed to every bracket; closer at high load zones/corners.

Minimum bearing area

50 mm with 125 mm at clap-end lap position.

Sustainability data

Contains Red List materials

No

Country of product manufacture

United Kingdom

Recyclability

High

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

%

Guidance for specification option:

Subject to substrate (steel or aluminium) and grade of aluminium

Literature

45HR-R -Aluminium - Roofing Data Sheet

45HR-R -Aluminium - Roofing Data Sheet

45HR-R -Steel - Roofing Data Sheet

45HR-R -Steel - Roofing Data Sheet

APL Liner Profiles - Roofing & Cladding - Data Sheet

APL Liner Profiles - Roofing & Cladding - Data Sheet

APL Liner Profiles - Roofing & Cladding - System Summary

APL Liner Profiles - Roofing & Cladding - System Summary

APL Tritherm Spacer System - Roofing - System Summary

APL Tritherm Spacer System - Roofing - System Summary

APL Tritherm Spacer System℗ - STEEL - Data Sheet

APL Tritherm Spacer System℗ - STEEL - Data Sheet

U-Values + Build Up - Roof - Pierce Fix

U-Values + Build Up - Roof - Pierce Fix

APL Armacoil™HDP + HDP-HT - Product Brochure

APL Armacoil™HDP + HDP-HT - Product Brochure

APL Roofing - Sinusoidal Profiles - System Summary

APL Roofing - Sinusoidal Profiles - System Summary

APL SoundRoof™ and SoundWall™ - System Summary

APL SoundRoof™ and SoundWall™ - System Summary

Case studies

APL Case Study - Aluminium Sinusoidal Firewall - Nathan Way, Woolwich

APL Case Study - Aluminium Sinusoidal Firewall - Nathan Way, Woolwich

APL Case Study - Aluminium Sinusoidal Roofing & Perforated Cladding - Birmingham Energy Innovation Centre

APL Case Study - Aluminium Sinusoidal Roofing & Perforated Cladding - Birmingham Energy Innovation Centre