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Corrugated / Sinusoidal (19mm Deep) Profile Wall System - AP18HR - Sinusoidal Profile Cladding System

Verified by manufacturer 2 months ago

Aluminium Profiled Sheets - Vertical

Architectural Profiles Ltd Variant:
Third party certifications:
  • CWCT Certificate

    CWCT Certificate

    Certificate type

Vertically or horizontally laid sinusoidal wall cladding system.

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Application

Wall cladding profiles.

Applications include: Educational and leisure facilities, commercial premises, offices and manufacturing facilities.

Description

Vertically or horizontally laid sinusoidal wall cladding system.


Features and benefits:

  • All system components are non-combustible.
  • Matching roof system available (specified separately).
  • Available in aluminium, steel or Cor-Ten in a range of finishes:
  • Aluminium: PPC, Armacoil™ HDP, anodized, Stucco-Embossed Mill-Finish (SEMF) and Smooth Mill Finish (MF).
  • Steel: APL PUF, PRISMA, PPC, LeatherGrain (LG) Plastisol and plain galvanized finishes.
  • Cor-Ten: Unweathered.
  • Available as a fire-resistance rated insulated system assembly when combined with APL Tritherm™ Spacer System, with simple system upgrades for improved fire resistance performance.
  • Successfully tested to CWCT-standards as both a ventilated rainscreen cavity and a fully-filled cavity.
  • A1 fire-rated coatings available.
  • Available with coating warranties up to 40 years including in marine environments.
  • Available as Airwall - perforated.
  • System constructions available onto APL StrongBak™, cladding rails, SFS and blockwork.
  • 35 years’ experience of these specialized profiles.
  • Also available as a wider profile (45HR; specified separately)
  • Available as acoustic construction with enhanced acoustic performance.


System components:

  • Liner sheet (if onto cladding rails).
  • APL StrongBak™ (specified separately).
  • Subframe (dependent on substrate).
  • Profile and flashings.

General information

Color

Aluminium / Steel: Standard RAL Range; Contact APL for full details; Bespoke upon request

Cor-Ten: Unweathered.

Silver

Aluminium

Other

Standard RAL Range; Contact APL for full details; Bespoke upon request

Finish

PPC, Armacoil™ HDP, Anodised, APL PUF, Stucco-Embossed Mill-Finish (SEMF), Smooth Mill Finish (MF). PRISMA, Leathergrain Plastisol

Powder-coated

Class 1 or Class 2

Full RAL colour range and / or contact

APL for additional finishes such as anodised-look

Anodized

Contact APL for details

Natural

Smooth mill-finish aluminium

Embossed

Stucco-embossed mill-finish aluminium or Armacoil™ HDP (Subject to minimum quantity)

Painted

Aluminium with Armacoil™ HDP (Subject to minimum quantity)

Steel with APL PUF, PRISMA or Leathergrain Plastisol

Material

Aluminium

Solid and perforated.

Steel

Cor-Ten

Solid and perforated.

Shape

Sinusoidal, corrugated

Other

Sinusoidal, corrugated

Length

Bespoke

Width

990 mm

Cover width.

Height

19 mm

WarrantyDescription

25 year

Up to 25 years subject to location.

Cladshield™ fully-installed system warranty available; consult manufacturer for details.

Uniclass

Ss_25_20_68_50 Metal profiled sheet self-supporting cladding systemsPrimary
Ss_25_20_70_25 Drained and back-ventilated rainscreen cladding systems

CAWS

H92/120 Rainscreen cladding

H31/10 Metal

H31/120 Metal

Specification data - Metal profiled sheet self-supporting cladding systems

System performance

Insert requirements.

-

Liner sheets

-

Material

Not required.

SFS / blockwork / timber.

AP19 LPH profile in 0.4 mm steel in off-white 80F - solid.

Where onto cladding rails.

APL StrongBak™.

Long-span, non-combustible structural cladding system based upon Kassett construction principles.

To be specified separately.

Primary fasteners

APL P191/HH fixing range.

Manufacturer's standard, consult manufacturer for details.

End and side laps

Minimum 75 mm; APL P191/HH fixing range.

At 1 per mid span, APL P103 + P108/VCT sidelap sealant range, P152 Flute Fillers.

Air and vapour control layer

-

Material

AP19 LPH Liner sheet.

Cladding rails.

APL StrongBak™.

To be specified separately.

Other.

SFS/Blockwork substrate/Timber - refer to relevant manufacturer.

Fasteners

APL P191/HH fixing range.

Cladding rails.

Other.

SFS/ blockwork/ timber - refer to relevant manufacturer.

Sealing

APL P191/HH fixing range (side laps sealed with 2x runs of P108/VCT).

Cladding rails.

Other.

SFS/ blockwork/ timber - refer to relevant manufacturer.

Spacers

Spacers are fixed with APL P191/HH range.

For U-value information, please review attached literature items. Additional U-values available – consult manufacturer for details.

Tritherm Spacer System℗ - Fully-Filled Cavity.

  • Cladding rails: P665 RWB, P546 Isopad, P157 HH Bracket, P600 + P601 Horizontal Zed.
  • SFS/ blockwork/ timber: P618 Tophat, P665 RWB, P546 Isopad, P157 HH Bracket, P600 + P601 Zed.

Tritherm Spacer System℗ - Ventilated Cavity (CWCT-Tested).

SFS/ blockwork/ timber: P618 Tophat, P665-ALU RWB, P546 Isopad, P157-ALU HH Bracket, P754 + P785 ALU Zed.

Tritherm Spacer System℗ - Ventilated Cavity.

SFS/ blockwork/ timber: P521/4 + P528/4 HH brackets, P759 vertical ALU "L" rail, P754 ALU Zed.

Acoustic insulation

A1-rated with thickness and performance specification as required to meet performance.

Contact manufacturer for details and insert details as required.

Thermal insulation

A1-rated.

Thickness as required to meet U-value requirement with minimum lambda of 0.040 for all calculation purposes:

  • Cladding rails: With maximum 33 kg/m³ type, use P211/ Insulation Pins with P534 Washer at 3no per m³, bonded to liner sheet with P663 adhesive.
  • SFS/ blockwork/ timber - With maximum 33 kg/m³ type, use P211/Insulation Pins with P534 at 3 no per m² fixed to P618 Tophat.
  • Where Rainscreen-Type (e.g. Duoslab) is used, use P211/DS/SS/70 in centres and P211/DS/PL/7/25 at each board perimeter, fixed back with P191/HH fixing.


Refer to the relevant U-value table in the supporting literature.

External sheets

-

Material

Cover width: 990 mm.

Profile width: 76.2 mm.

18HR aluminium profiled sheets - solid.

18HR aluminium profiled sheets - Airwall™ (perforated).

Primary fasteners

APL 191/LP fixing range; valley fix at every corrugation at end laps and every other corrugation elsewhere - colour matched as required.

Secondary fixings

APL 191/LP fixing range - colour matched as required.

End and side laps

End laps: 125 mm; APL 191/LP fixing range - colour matched as required.

Side laps stitched at maximum 400 mm centres; APL P109/GGB sealant 6 mm diameter for side laps and end laps; APL P152/HP Flute Fillers; GE/F1 flashing at system joints; GEX/F2 flashing at corners.

Wall glazing

Required.

Consult manufacturer for options and insert requirements.

Not required.

System accessories

APL Fixings.

P191 & P192.

APL Sealants.

APL System Flashings.

Including GE/F1 & GEX/F2 at system joints.

Clamp-End Lap.

Use P151 angle fixed to P600 with P109/GGB sealant at overlap to stop-scratching.

P152 Profile Flute Fillers.

As per APL recommendations and to match profiles.

Colour/ Finish

Insert colour requirements.

Armacoil™ HDP.

Subject to minimum quantities. Insert colour required.

Anodized.

Contact APL for details.


Polyester powder-coating, class 1.

Insert colour/ finish required.


Polyester powder-coating, class 2.

Insert colour/ finish required.


Stucco-Embossed Mill-Finish (SEMF).

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Orientation

Vertical.

Minimum bearing area

50 mm.

NominalThickness

0.9 mm.

Liner Supports

Subject to loadings.

Centres are to general areas only, closer at high load zones.


  • Cladding Rails - Maximum 1800 mm centres in general areas, closer at high load zones/ corners.
  • SFS - Refer to SFS manufacturer.
  • StrongBak - refer to separate specification.


Profile supports

Subject to loadings. Centres are to general areas only, closer at high load zones.

 

  • Onto Cladding Rails: 1) P665/P157 brackets at maximum 1200 mm centres horizontally and at cladding rail centres vertically; 2) Horizontal P600s fixed to every bracket.
  • Onto SFS with full-filled cavity: 1) Horizontal P618 top hats at max 1200 mm centres; 2) P665/P157 brackets at max 1200 mm centres horizontally and every top hat vertically; 3) Horizontal P600s fixed to every bracket.
  • Onto SFS with ventilated cavity: Contact APL.
  • Onto StrongBak: Refer to separate specification/ contact APL.


-

Recycled content (minimum)

Up to 95%.

Environmental information

Contains Red List materials

No

Country of product manufacture

United Kingdom

Recyclability

High

Recycled content

85 %

Minimum for steel profiles; aluminium profiles are minimum 90%, up to 95%.

Literature

AP18HR - Steel - Cladding Data Sheet

AP18HR - Steel - Cladding Data Sheet

AP18HR - Aluminium - Cladding Data Sheet

AP18HR - Aluminium - Cladding Data Sheet

APL Liner Profiles - Roofing & Cladding - Data Sheet

APL Liner Profiles - Roofing & Cladding - Data Sheet

APL Liner Profiles - Roofing & Cladding - System Summary

APL Liner Profiles - Roofing & Cladding - System Summary

APL Tritherm Spacer System℗ - Aluminium - Data Sheet

APL Tritherm Spacer System℗ - Aluminium - Data Sheet

APL Tritherm Steel Spacer System - Cladding - System Summary

APL Tritherm Steel Spacer System - Cladding - System Summary

APL Tritherm Spacer System℗ - STEEL - Data Sheet

APL Tritherm Spacer System℗ - STEEL - Data Sheet

U-Values + Build Up - WALLS - Horizontal Orientation to Cladding Rails

U-Values + Build Up - WALLS - Horizontal Orientation to Cladding Rails

U-Values + Build Up - WALLS - Horizontal Orientation to  SFS / Blockwork

U-Values + Build Up - WALLS - Horizontal Orientation to SFS / Blockwork

U-Values + Build Up - WALLS - Vertical Orientation to Cladding Rails

U-Values + Build Up - WALLS - Vertical Orientation to Cladding Rails

U-Values + Build Up - WALLS - Vertical Orientation to  SFS / Blockwork

U-Values + Build Up - WALLS - Vertical Orientation to SFS / Blockwork

APL Airwall™ - System Summary

APL Airwall™ - System Summary

APL Armacoil™HDP + HDP-HT - Product Brochure

APL Armacoil™HDP + HDP-HT - Product Brochure

APL StrongBak™ - Cladding - System Brochure

APL StrongBak™ - Cladding - System Brochure

APL Cladding - Sinusoidal Profiles - System Summary

APL Cladding - Sinusoidal Profiles - System Summary

APL Cladding Systems Brochure

APL Cladding Systems Brochure

APL StrongBak™ - System Summary

APL StrongBak™ - System Summary

APL AluE™ Tritherm™ Aluminium  Spacer System - Cladding - System Summary

APL AluE™ Tritherm™ Aluminium Spacer System - Cladding - System Summary

Case studies

APL Case Study - Aluminium AP50HR Half-Round & Sinusoidal Cladding - Leeds College of Building

APL Case Study - Aluminium AP50HR Half-Round & Sinusoidal Cladding - Leeds College of Building

APL Case Study - Aluminium Sinusoidal Roofing & Perforated Cladding - Birmingham Energy Innovation Centre

APL Case Study - Aluminium Sinusoidal Roofing & Perforated Cladding - Birmingham Energy Innovation Centre

APL Case Study - APL StrongBak™ & Sinusoidal Cladding - GTIMC, University of Sheffield

APL Case Study - APL StrongBak™ & Sinusoidal Cladding - GTIMC, University of Sheffield

APL Case Study - APL SnapLoc™ & Airwall™ Cladding - Broxbourne Business Centre

APL Case Study - APL SnapLoc™ & Airwall™ Cladding - Broxbourne Business Centre

Third party certifications

CWCT Certificate

CWCT Certificate

CWCT Test - Bespoke, SlimwallFF, 45HR & 18HR

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