Armco Safety Barrier (Bolt Down) - Bolt Down Safety Barrier System

Armco 360 Safety Barrier

Low-Level Steel Impact Barrier for Perimeter and Equipment Protection

The Armco 360 Safety Barrier is a cost-effective, bolt-down steel barrier system designed to provide reliable low-level impact protection in industrial and warehouse environments. Engineered to prevent forklift fork penetration and pallet impact, this system helps protect building perimeters, walls, equipment and critical infrastructure while maintaining safe separation between vehicles and pedestrians.

With its reduced height profile and compact footprint, the Armco 360 barrier delivers effective protection without obstructing visibility or operational flow, making it ideal for environments where space efficiency and safety are equally important.

Designed to Prevent Low-Level Fork Impact

In warehouse and industrial environments, one of the most common causes of damage is low-level fork penetration from forklifts and pallet trucks. The Armco 360 barrier is specifically designed to intercept and absorb these impacts before they reach walls, racking or equipment.

The integrated forklift impact rail provides a robust physical barrier at ground level, helping to:

• Prevent structural damage to walls and columns
• Protect machinery and fixed equipment
• Reduce maintenance and repair costs
• Improve overall site safety

This makes the system particularly effective in high-traffic areas where MHE operates regularly.

Compact Design with Reduced Footprint

With a 360 mm height and approximately 265 mm depth, the barrier offers a low-profile solution that maximises usable floor space while maintaining strong impact protection.

Benefits of the compact design include:

• Minimal obstruction to operational areas
• Maintains clear sightlines for operators
• Suitable for narrow aisles and confined spaces
• Reduces risk of creating additional hazards

This makes it ideal for both retrofit installations and new facility layouts.

Flexible Configuration for Different Risk Levels

The Armco 360 Safety Barrier can be configured to suit different impact risk environments through adjustable post spacing.

Recommended configurations:

• 1.6 metre post centres – for high-impact areas
• 3.2 metre post centres – for low-impact areas

This flexibility allows the system to be tailored to specific operational requirements, ensuring appropriate protection without unnecessary material usage.

Durable Galvanised Steel Construction

Manufactured from mild steel and finished with hot dip galvanising, the barrier provides long-term durability and resistance to corrosion.

Material advantages include:

• High strength for impact resistance
• Suitable for internal and external environments
• Protection against corrosion and wear
• Long service life with minimal maintenance

The galvanised finish ensures consistent performance in demanding industrial conditions.

High Visibility Safety Design

The Armco 360 system can be supplied with high-visibility corner and terminal finishes, including yellow or black options, improving awareness for both drivers and pedestrians.

Additional visibility features include:

• Diamond grade reflectors for low-light environments
• Clear visual demarcation of protected areas
• Improved safety in busy traffic zones

This helps reduce the likelihood of accidental contact while supporting safer navigation across the site.

Optional Handrail and Pedestrian Protection

The system can be enhanced with optional handrail extensions, allowing it to function as both a vehicle barrier and a pedestrian segregation system.

Handrail benefits include:

• Defined pedestrian walkways
• Improved separation between vehicles and people
• Increased safety in shared traffic environments
• Adaptability for different site layouts

Polymer Armco safety ends can also be added to improve safety at barrier terminations by covering exposed edges and enhancing visibility.

Efficient Bolt-Down Installation

The barrier is designed for bolt-down installation, providing a secure and stable fixing to concrete substrates using M16 galvanised floor anchors and bolt sets.

Installation features include:

• Pre-drilled baseplates for accurate positioning
• Strong and reliable anchoring system
• Suitable for new builds and retrofit projects
• Reduced installation time compared to cast-in systems

This ensures the barrier remains securely in place even in high-impact environments.

Suitable for Industrial and Commercial Environments

The Armco 360 Safety Barrier is suitable for a wide range of environments where low-level impact protection is required.

Typical applications include:

• Warehouses and distribution centres
• Manufacturing and production facilities
• Loading bays and service yards
• Perimeter wall protection
• Machinery and equipment safeguarding
• Pedestrian and vehicle interface zones

Its versatility makes it a practical solution for both internal and external installations.

Operational Benefits

Installing the Armco 360 Safety Barrier delivers a range of safety and operational advantages:

Prevents forklift damage

Protects walls, equipment and infrastructure from low-level impacts.

Improves site safety

Reduces risk of accidents in mixed traffic environments.

Cost-effective protection

Provides reliable safety without excessive installation cost.

Flexible configuration

Adaptable to different impact zones and layouts.

Maintains visibility and space

Low profile design avoids obstruction and improves workflow.

Supports pedestrian segregation

Optional handrails enhance safety in shared environments.

Durable and low maintenance

Galvanised steel construction ensures long-term performance.

Technical Overview

Product: Armco 360 Safety Barrier

• Material: Mild steel
• Finish: Hot dip galvanised
• Height: 360 mm
• Footprint depth: Approximately 257–265 mm
• Baseplate: 180 mm x 180 mm x 10 mm
• Fixings: M16 x 150 mm galvanised through-bolts
• Reflectors: 2 x 25 mm diamond grade reflectors
• Post centres: 1.6 m (high impact), 3.2 m (low impact)
• Optional extras: Handrails, polymer safety ends

Summary

The Armco 360 Safety Barrier is a practical and cost-effective solution for protecting walls, equipment and infrastructure from low-level forklift impacts. With its compact design, durable galvanised construction and flexible configuration options, it provides reliable safety performance without compromising space or visibility. The addition of optional handrails and safety ends allows the system to be adapted for pedestrian segregation, making it a versatile choice for modern industrial environments.