Raybloc (X-Ray Protection) Ltd

The Midlands leading the revolution in modern healthcare; Birmingham Heartlands Hospital is fitted out with a complete Raybloc radiation shielding package!The NHS Heartlands Hospital is based in Birmingham, West Midlands. It is a leading healthcare institution serving a diverse community in the heart of England. As a busy and renowned hospital, they prioritise delivering exceptional patient care while maintaining the highest standards of safety and innovation. To meet their radiation protection needs, they sought the expertise of Raybloc (X-ray Protection) Ltd.Raybloc was tasked with installing a comprehensive range of radiation shielding solutions throughout the hospital’s radiology department. The scope of the project included the installation of hygienic lead-lined doorsets, radiation-shielding viewing windows, and operator X-ray screens. These cutting-edge additions were designed to optimise radiation protection without compromising visibility or ease of access to a high standard of hygienic design to support staff and members of the public alike.Raybloc (X-ray Protection) Ltd takes immense pride in delivering innovative and high-quality radiation shielding solutions for healthcare facilities worldwide. This case study focuses on our successful collaboration with Birmingham Heartlands Hospital, where we installed lead-lined doorsets with flush glazing and flush-mounted warning lights, internal viewing windows, and our bespoke frameless X-ray screens. Our state-of-the-art solutions not only ensure patient and staff safety but also enhance workflow efficiency and contribute to a conducive healing environment.Raybloc’s lead-lined doorsets with flush glazing were meticulously crafted to provide optimal protection against radiation while seamlessly blending with the hospital’s existing architecture. The flush-mounted warning lights embedded within the doors alert personnel when the X-ray room is in use, ensuring the safety of both patients and staff.Our installation of internal viewing windows allows healthcare professionals to maintain visual contact with patients undergoing X-ray procedures. These windows are constructed with primer-painted frames so that they could match the frame of the doorset and a large piece of lead glass to provide optimal vision into the controlled area, striking the ideal balance between safety and effective communication.To further enhance radiation protection, Raybloc installed a frameless X-ray screen. This innovative solution creates a barrier within the X-ray room allowing close communication between the radiographer and the patient, eliminating the risk of radiation leakage without obstructing visibility or impeding workflow. The frameless design of Raybloc’s control booths minimises potential areas for dust traps and allows for an easy-to-clean finish, perfect for clinical environments such as this one.Meeting the specific requirements of the radiation protection advisor, Raybloc supplied and installed the complete radiation shielding package for Heartlands, on-time and to our usual top-of-the-range standard for our products and service. Blinds were retrofitted onto the flush-glazing of the doors at the request of the client for privacy purposes, a different approach to our usual integrated flush blinds.Raybloc’s collaboration with Heartlands Hospital exemplifies our dedication to delivering superior radiation shielding solutions in the healthcare industry. The successful installation of lead-lined doorsets with flush glazing and flush-mounted warning lights, internal viewing windows, and a frameless X-ray screen at Birmingham Heartlands Hospital showcases our commitment to innovation, safety, and aesthetics. We are proud to have played a vital role in the developments made at one of our local hospitals and we hope our products make a significant impact on the patients, staff, and visitors who will be using them for years to come.

Raybloc (X-ray Protection) Ltd is proud to present a case study highlighting our exceptional collaboration with Bronglais Hospital in Aberystwyth.Our partnership involved the manufacturing and supply of top-of-the-line radiation shielding solutions that included Frameless Operator Screens, lacquered veneer finish lead-lined doorsets, PVC encapsulated lead-lined doorsets with astragal meeting stiles, and a window door combination set. As well as these fixings, Raybloc also supplied and installed the lead-lined boards for lining the walls and ceilings to create a complete radiation protective barrier between the controlled areas and their surroundings.These cutting-edge products have not only prioritised patient and staff safety but have also significantly contributed to optimising workflow efficiency and creating a healing environment.

ElizaVet Clinic, Belsize Road, London - Case StudyThis case study explores the rapid delivery of a fully shielded CT scanning suite for ElizaVet Clinic at Belsize Road, London, a project led with urgency and precision to meet strict compliance deadlines in a busy veterinary healthcare setting.The ChallengeElizaVet Clinic faced a number of pressures common to veterinary imaging environments, including tight project timelines, cost constraints, and the need to meet stringent compliance standards. With a Siemens Healthineers SOMATOM CT scanner set to be installed, the stakes were high. A failed RPA inspection could risk operational delays and significant financial loss. Adding to the complexity, the project involved shielding around multiple lead penetrations for air conditioning and vent services. Aware of these challenges, ElizaVet turned to Raybloc not just for high-quality shielding solutions but for expert guidance throughout the entire shielding process, from technical specification to full compliance.Installation of Customised Radiation Protection SolutionsElizaVet’s CT scanning room required a highly tailored shielding solution that took into account complex service penetrations, structural adjustments, and a sensitive veterinary setting. Designed to house a Siemens Healthineers SOMATOM CT scanner, the project demanded absolute precision. Our team supported their architects and project planners from the early design stage, advising on penetrations and installation methods to ensure RPA compliance. The result was a smooth, collaborative process with no room for error.The SolutionRaybloc supplied and installed a complete shielding package tailored to ElizaVet’s needs:A primer-painted lead-lined doorset featuring a flush vision panel and flush warning light, blending compliance with clean, clinical aesthetics.A lead-lined internal window, revised to new structural opening dimensions to match the as-built conditions.51 Raybloc® Lead Lined Panels, supplied with timber battens (instead of lead strips) to allow quicker and simpler installation, reducing time on-site and cost.A secondary external doorset for controlled room access and secure shielding continuity.Expert installation and bespoke penetration shielding for ceiling-mounted air conditioning and vent services, which required close technical coordination.Specifications and RequirementsInternal Doorset: Primer painted, flush glazed panel, and integrated LED warning light (Code 5 Lead Equivalence).Lead Glass Window: Primer painted window with etched lead glass.Wall Panels: 51 panels with timber battens instead of lead strips for quick installation.Lead Penetrations: Custom shielding around HVAC and cable ducts.External Doorset: Single leaf with installation.All products tested and installed to ensure full RPA compliance.The Benefits оf Installing Control Booths, Windows and Doorsets from RayblocRaybloc provided a comprehensive, consultative shielding package, helping ElizaVet navigate technical challenges and regulatory hurdles. Our bespoke primer-painted finish gave the clinic flexibility to match its aesthetic post-install, while the use of timber battens reduced installation time. The built-in warning light and flush vision panel enhanced both safety and usability. By choosing Raybloc, ElizaVet benefited from the peace of mind that comes with end-to-end shielding support.About Raybloc Radiation Protective ProductsThe successful completion of the ElizaVet Clinic project underscores Raybloc’s dedication to delivering cutting-edge radiation protection solutions while enhancing aesthetics and functionality. By meticulously crafting and integrating bespoke lead-lined Raybloc® Doorsets, Internal Windows, and shielding panels, we helped the client achieve RPA compliance while minimising disruption and cost. More than just a product provider, Raybloc served as a shielding consultant, ensuring each component, from wall panels to penetrations, was accounted for with precision and care.

This case study shows the journey of creating a state-of-the-art X-ray showroom within FUJIFILM UK’s new facility in Bedford, where the marriage of our new-age Sense-X operator screens, custom-crafted lead-lined doorsets, and an ambitious design philosophy reshaped the very essence of radiology spaces. Join us as we delve into the intricacies of this transformative collaboration and explore how Raybloc’s commitment to excellence is rewriting the playbook for radiation shielding and architectural ingenuity.-Specifications and RequirementsThe specifications for this project were exacting, necessitating the use of oak timber frames and architrave for the lead lined doors and laminate-faced leaves for visual appeal and congruency with the rest of the facility. The addition of exclusive flush-mounted warning lights added a sophisticated touch to a required feature for any controlled area.As a part of the first phase of the project, a frameless X-ray screen was supplied to offer unobstructed visibility while adhering to stringent safety standards. The solutions had to be seamlessly integrated into the facility’s architecture, balancing the functional requirements of radiation protection with the aesthetics of a modern medical facility.After Raybloc launched its patented Sense-X technology, the frameless X-ray screen was upgraded to a Sense-X Screen in support of FUJIFILM’s goal of a visionary X-ray room, which featured a flush LED panel across the length of the barrier. This mood lighting element of the radiographer’s operator screen not only adds a visually pleasing effect to the entire room but also creates a calming ambience that can be adjusted to the needs of patients and staff alike.-The ChallengeWhen Raybloc was presented with the opportunity to contribute to Fujifilm UK’s new facility in Bedford, the challenge was clear: to develop and manufacture radiation protection solutions that seamlessly merged innovative design and optimal shielding functionality. The objective was to create an X-ray showroom that not only met stringent safety requirements but also provided an environment of comfort, aesthetics, and convenience for both radiographers and clients to best represent FUJIFILM’s brand and capability.Installation of Customised Radiation Protection SolutionsRaybloc’s collaboration with FUJIFILM Corporation marked a milestone in the installation of bespoke radiation protection solutions. The process involved a meticulous integration of various components, including oak timber-framed lead doors with laminate faces, and the incorporation of a state-of-the-art Sense-X lead screen. The expertise of Apollo Building Services and MCS Building Services Ltd in installing the X-Ray Screen and Radiation-Protective Doors, respectively, ensured that the solutions were effectively integrated into the facility’s infrastructureThe SolutionRaybloc’s solution involved the creation of radiation-shielding elements that harmoniously blended functionality and aesthetics. The project was completed in two phases.Phase 1:A selection of laminate finished Raybloc® Doorsets featuring flush-mounted warning lights and oak timber frames and architraves to match the existing doors within the facility.A large Raybloc® Screen, spanning over five metres in length.In the first phase, we delivered X-ray protective doors, equipped with flush-mounted warning lights to provide an additional layer of safety and our signature frameless X-ray screen that enables enhanced communication and ease of movement for radiographers while maintaining the required level of protection.Phase 2:A Sense-X® Screen, featuring remote-controlled LED mood lighting.FUJIFILM branding on the screen.In the second phase, the Raybloc® Screen was upgraded to our newly launched Sense-X® Screen. Additionally, the Sense-X LED lighting was synced with the room lighting to create an ambience effect that not only projected from the screen, but also from the ceiling of the room. This results in a welcoming workspace for the staff and also demonstrates perfectly to visitors how visionary rooms like this can help patients deal with clinical anxiety. Lastly, FUJIFILM branding was added to the Sense-X Screen to add a personalised touch to the facility. This holistic approach to radiation protection transformed the X-ray showroom into a model of the future for design and safety in radiation controlled areas.The Benefits of Installing Control Booths and X-Ray Doors from RayblocThe installation of Raybloc’s radiation protection solutions brought forth numerous benefits. The lead lined doorsets with flush warning lights enhanced safety protocols while maintaining an inviting atmosphere. The Sense-X screen not only added aesthetic appeal to the room but it also offered additional visibility for radiographers and a sense of openness within the X-ray room. The integration of these elements reflected a commitment to the well-being of both staff and clients, setting a new benchmark for projects involving integral X ray protection.

Pen Y Byrn Joinery was founded in 1985 by two tradesmen with a passion for what they do. Still motivated by this passion, the bespoke joinery, building and fit-out company has moved from strength to strength. They now employ 30 people, each helping Pen Y Byrn Joinery make a real mark across the industry.Working across Wales and England, the company delivers bespoke building, flooring and joinery solutions to healthcare and education providers, local authorities and emergency services.Back at the start of 2020, Pen Y Byrn Joinery were successful with their tender bid in a project which TACP Architects specified Raybloc for X-ray protection. The X-ray shielding for this particular project consisted of Bilingual Warning Light Door Sets and an X-Ray Protective Viewing Window for the hospital’s Computer Tomography (CT) Suite. With time against us, here’s how we got on.In the business of creating tailormade, X-ray shielding solutions, you must be skilled at working round-the-clock to deliver designs to important medical practices. Pen Y Byrn Joinery needed a partner that had seen it all before, with a proven track record of delivering timely solutions.With a reputation for delivering industry-leading solutions to tight deadlines, we were the obvious choice to take on the challenge. However, time constraints weren’t the only challenge. The specification changed several times too, meaning that we had to closely communicate with the contractor to ensure that nothing was missed.To fulfil the wishes of TACP – the architect – our team persevered to provide five sets of lead-lined, X-Ray Protective Door Sets, which featured bilingual flush Warning Lights.The doors were manufactured to the latest hygiene regulations (NHS HTM 58) in infection control for use in a medical environment and finished with a stylish white oak laminate.Our team worked tirelessly to create a fitting design to complement the surrounding room, while also ensuring that the door sets were of the highest quality available. The sleek design fits the aesthetic look of the CT Suite and adds flair to an essential solution.We were also requested to deliver an X-Ray Protective Viewing Window, specially designed with leaded glass. While changing specifications made this tricky, our talented team were up to the challenge. In a short space of time, we successfully provided a bespoke solution built to NHS HTM standards and the latest hygiene regulations.If you’re looking to invest in X-Ray Protective Door Sets, here are some benefits to choosing a Raybloc solution:– The doors are customised for your needs– They’re manufactured to the latest hygiene regulations by our highly experienced craftsmen– They offer maximum radiation protection– They’re designed to complement the surrounding environment– They’re pre-finished and lacquered in our factory, saving you time and money on-site– They provide protection for medical, dental, veterinary and radioactive environmentsFor more information about our X-Ray Protective Door Sets or any of our other radiation protection solutions, get in touch with our team today.

Keele University Anatomy & Surgical Training CentreThis case study explores the creation of a bespoke mobile X-ray shielding screen for Keele University’s Anatomy and Surgical Training Department, a project that began as a bold sketch and evolved into one of the largest mobile shielding systems of its kind. Designed and delivered with Raybloc’s hallmark innovation and technical precision, the screen demonstrates how complex, highly specific requests can be transformed into safe, compliant, and practical solutions for advanced medical education and surgical training environments.The ChallengeKeele University’s anatomy and surgical skills department approached Raybloc with a very different yet equally ambitious request, for a mobile x-ray shielding screen on an unprecedented scale. Their desire to push the boundaries and disrupt medical education really set the tone for the project, and it’s been an absolute honour for us to be trusted with such a unique challenge. It was unimaginable that any standard commercially available solutions would have delivered the size, mobility and functionality requirements described for the project as it needed custom design that could withstand radiation safety standards and be seamlessly introduced into teaching space. For Raybloc, this was not just about delivering a product, but about collaborating with a pioneering institution to transform a bold idea into a working reality.Installation of Customised Radiation Protection SolutionsRaybloc’s engineering team collaborated closely with Keele to transform this concept into reality. Using in-house design and manufacturing, we developed oversized interlocking mobile screens, each segment independently mobile on heavy-duty casters. The screens were fitted with RD50® lead glass panels, integrated glazed vision areas, and fold-down worktops, giving staff safe visibility and space to stand behind the screens to make notes. Designed to lock seamlessly together without gaps, the units ensured continuous shielding while maintaining flexibility and teaching functionality.Unlike conventional mobile screens, these bespoke units required extensive research and innovation to combine structural strength with smooth mobility, while still achieving Code 5 (2.24 mm Pb) equivalence and meeting RPA standards.The SolutionThe result was one of the largest bespoke mobile X-ray shielding screens ever produced in the UK. At 2000 mm high and up to 1500 mm wide, these screens combined mobility with robust protection, incorporating Code 5 (2.24 mm Pb) lead equivalence. Triple-glazed lead glass panels ensured clear visibility without compromising safety, while powder-coated aluminium frames provided a professional, hygienic finish.Complementing the main screen, an additional 2000 mm × 1000 mm unit was manufactured for flexible positioning in the teaching suite, creating a complete shielding solution tailored to Keele’s unique environment.Specifications and RequirementsSpecialist Interlocking Mobile Screen (Large): Code 5 (2.24 mm Pb), 2000 mm × 1500 mm, RD50® triple-glazed flush lead glass, interlocking panels, drop-down shelf, white powder-coated aluminium frame, heavy-duty casters.Specialist Interlocking Mobile Screen (Medium): Code 5 (2.24 mm Pb), 2000 mm × 1000 mm, solid interlocking panel with drop-down shelf, white powder-coated aluminium frame, heavy-duty casters.Delivery: Phased logistics within 6-8 weeks to align with Keele’s on-site readiness.Compliance: Designed and manufactured in line with IRR17 and tested against RPA standards.The Benefits оf Installing Control Booths, Windows and Doorsets from RayblocWhen visiting Keele University to review and document this project, we were also reminded of our history with the institution. An original Raybloc X-ray window, installed many years ago, was still in place and performing its shielding role flawlessly. It served as a testament to the durability of our products and the trust Keele has placed in Raybloc over time a trust that we were proud to continue with the delivery of this ambitious mobile screen.This project highlights Raybloc’s capacity to deliver beyond conventional expectations, as reflected in Paul Clews’ testimonial included in this case study, showing how Raybloc exceeded expectations by providing:A truly bespoke shielding design, tailored to a university’s anatomy training needs.Full compliance with IRR17 and RPA testing, ensuring safe use in teaching and research.Mobility and flexibility, with oversized screens on casters for easy reconfiguration.Enhanced teaching environments, combining protection with visibility and integrated work surfaces.The reassurance of Raybloc’s 10-year guarantee on materials and workmanship.About Raybloc Radiation Protective ProductsRaybloc’s work with Keele University highlights our ability to turn unique ideas into reality. The design and delivery of one of the largest bespoke mobile X-ray shielding screens tailored for the university’s anatomy and surgical training department demonstrates our focus on innovation, safety, and practicality. We are proud to support the next generation of medical professionals and to see our shielding solutions making a lasting difference in education and training. At Raybloc, we don’t just supply products we deliver complete radiation shielding systems for healthcare, veterinary, industrial, and research environments. All solutions, from lead-lined doors to bespoke mobile screens, are manufactured in-house to HTM, BS EN, and RPA-approved standards. With 25+ years of experience and full project management, we turn complex shielding requests into practical, compliant, and reliable solutions.

Raybloc (X-ray Protection) Ltd takes great pride in presenting our latest case study showcasing our outstanding collaboration with Singleton Hospital in Swansea. This partnership entailed the manufacturing and installation of cutting-edge radiation shielding solutions, including a Frameless Operator Screen, a wide range of lead-lined doorsets, and internal viewing windows to match. As well as these fixings, Raybloc also supplied and installed the lead-lined wall panelling to the controlled areas, making the process of lead shielding as simple and hassle-free as possible for the contractor and Trust. These advanced products not only prioritise the safety of patients and staff but also significantly enhance workflow efficiency and create a therapeutic environment.

Wimpole Street Diagnostic Centre, London- Case StudyThis case study takes you through the journey of developing a next-generation CT scanning room for Apollo Building Services' project on behalf of Siemens Healthineers at the Wimpole Street Diagnostic Centre, located in the heart of London. This project involved the manufacture and installation of custom-crafted lead-lined laminate Raybloc® Doorsets, and the world’s first anxiety-reducing Sense-X® Internal Windows. Join us as we explore the complexities of this transformative collaboration and how Raybloc’s dedication to excellence is redefining radiation shielding and architectural ingenuity.Specifications and Requirements -The project had highly specific requirements, particularly concerning measurements. The windows needed to be larger and wider to enhance the radiographer’s view and allow additional natural light into the room. The client also required flush-mounted warning lights on the door to alert those outside about the presence of radiation when a procedure was in progress.To ensure durability and visual appeal, lead-lined doorsets with a laminate finish were specified. Additionally, a specialist double Sense-X® Internal Window was designed to optimise lighting while maintaining stringent safety standards. The solutions had to seamlessly integrate into the facility’s architecture, striking a balance between essential radiation protection and the aesthetics of a modern medical environment.Challenges Faced -One of the major challenges was the development of a specialist window comprising two Sense-X® Windows fused together. These needed to be manufactured to precise dimensions with clearly defined viewable areas, as LCD switchable film was to be retrofitted later by the client. To ensure accuracy, Raybloc provided detailed drawings of the window along with lead detail specifications for the Radiation Protection Advisor (RPA).Additionally, the custom window was required on a very tight deadline during the holiday period. Despite the Christmas break, Raybloc successfully delivered the window on December 27th, outside of normal working hours, to align with Apollo’s project schedule.Solutions Provided -The project was completed in two phases:Phase 1:Two laminated single Raybloc® Doorsets with flush-mounted warning lights.One Code 6, 2.65mm Pb Raybloc® Internal Window—originally specified as a standard primer-painted window but later upgraded to a PVC-encapsulated Sense-X® Internal Window.Code 5, 2.24mm Pb and Code 6, 2.65mm Pb lead-lined plywood Raybloc® Panels.Phase 2:One PVC-encapsulated Sense-X® Internal Window with a central transom.Installation of Customised Radiation Protection SolutionsRaybloc’s collaboration with Wimpole Diagnostic Centre marked a significant milestone in the installation of tailored radiation protection solutions. The process required meticulous integration of various components, including lead-lined laminate doorsets and next-generation mood-enhancing windows. Apollo Building Services’ expertise ensured that these solutions were seamlessly incorporated into the facility’s infrastructure, reinforcing both functionality and safety. Conclusion -The successful completion of the Wimpole Street Diagnostic Centre project underscores Raybloc’s dedication to delivering cutting-edge radiation protection solutions whilst enhancing aesthetics and functionality. By meticulously crafting and integrating bespoke lead-lined Raybloc® Doorsets and Sense-X® Internal Windows, we have exceeded the client’s expectations. Despite tight deadlines and complex specifications, our team’s expertise and commitment to excellence ensured seamless execution.This project highlights Raybloc’s ability to adapt to unique requirements, work under challenging conditions, and provide industry-leading solutions that enhance safety, efficiency, and design in medical environments. As we continue to push the boundaries of innovation, Raybloc remains a trusted partner in advancing radiation shielding technology for healthcare facilities worldwide.