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‘Copper Mine’ powder coated finish on solar shading makes a stunning statement for offices in a rural location
Powdertech (Corby) Ltd
The designers for the new offices in Atherstone, Warwickshire focused on creating a building that would be in tune both with its rural surroundings and also with the inventive and artistic profession of the occupants. The premises are the headquarters and design studio for a well known video game development company.The design of the building is based on a large barn with attractive contemporary wooden panelling and external posts and beams. Running alongside these posts and beams is dramatic bespoke aerofoil solar shading and weather louvres.As a perfect colourful contrast for offsetting the wood, ‘Copper Mine’ - gives the effect of patinated copper or Verdigris. The project comprises of 475 linear metres of 170mm elliptical aerofoil blades.The final effect of the blue/green aerofoil fins set against the wood is stunning as the images show. ‘Copper Mine’ is a textured finish and will give a pleasing variation in shade as sunlight moves across its surface
Adding a gleam to SoDA, Manchester
Powdertech (Corby) Ltd
Clear lacquer provides a sleek finishThe new Manchester Met University School of Digital Art (SoDA) houses the latest in technological facilities for students studying film, animation, AI, UX design, photography, gaming, sound design and more. This is a £35m investment into the future of digital story telling designed by architects Feilden Clegg Bradley (FCB) Studios and Kier as the constructors. SoDA is a groundbreaking interdisciplinary school supporting the growing demand for skilled workers in the region’s creative digital sector.Emphasising the creativity fostered within the school the entrance features a four-storey video light wall on the northern façade, creating a platform where the work of the students can be displayed.Powdertech was asked to provide the finish for the pleated aluminium façade, spanning 4000m2 across four aspects of the building above a new pedestrian street between SoDA and the adjacent Benzie Building, part of the Manchester School of Art. The sawtooth facade panels were finished in a Qualicoat Class 2 clear lacquer, applied using a chrome-free pre-treatment, and creating a sleek gleaming appearance. Transparent Metal Protection Lacquers are available in many shades and provide the same level of protection as opaque architectural powder coatings.BenefitsPowdertech has close relationships with the leading powder manufacturers who specialise in custom shades.All powders are of architectural quality and provide excellent weather resistance and colour stability.Powdertech's rigorous pre-treatment system will help to keep the façade free from corrosion for up to 40-years.Powdertech’s flexible plant can coat a wide variety of shapes and sizes of architectural metal work and fabrications.Powdertech has over 35 years’ experience in professional architectural powder coating.
Anomatch architectural metalwork, Mustard Wharf, Leeds
Powdertech (Corby) Ltd
The Project.Mustard Wharf, in the heart of Leeds, is a Build to Rent development comprising of 247 boutique apartments and ground floor retail units across three buildings, situated close to the historic Leeds and LIverpool canal. Architectural interior design company, Lister and Lister, worked closely with our client, Amron to design inspiring amenity spaces across the development. A central clubhouse was designed, providing residents with a variety of shared spaces connected by a dramatic steel plate staircase.Expanded metal meshes in Zircon 45 and Zircon 60 were designed by Amron, for the stair soffits, and for balustrades within the Atrium space. In order to retain the appeal of a metallic appearance, a shade was chosen from Powdertech’s Anomatch™ range which resembles the sheen provided by anodising. One of the advantages that Anomatch has over anodising is that it provides an homogenous finish across different metal batches and joined sections. There are over twenty Anomatch shades from which the client chose ‘Regency Gold’. The staircase soffits and the balustrades are a stunning feature within this residential development.Benefits of Anomatch.Fast turnaround.Consistent colour shade within and between batchesExcellent resistance against corrosion.Easy to clean.Sections can be drilled or cut without fracturing the coating.Unlike anodising material can be welded without affecting the subsequent finish
Anomatch™ shines in consistency stakes
Powdertech (Corby) Ltd
Project OverviewClient: Mather & SmithFinish: Powdertech Anomatch™A prestigious residential block in London’s Knightsbridge was designed to feature stripes, or ‘fins’, of beautiful anodised aluminium running vertically up the building. The metallic sheen of these vertical fins would form a continual line giving a stylish and contrasting definition to the pale red brick of the exterior. The window sills would also be anodised aluminium.The ProblemThe aluminium fins are 4m in length and intended to be seamlessly joined after anodising to provide the effect of one continuous metallic stripe. It quickly became apparent that the anodising process was not able to provide a consistent shade on the metal. Every strip was a slightly different colour and once erected on the building the patchwork effect was untidy and unsatisfactory. The smallest inconsistencies in shade, within an area intended to be homogenous, will mar an intended visual effect.The SolutionPowdertech Anomatch™ achieves a similar appearance as anodising, enhancing the metal with a soft sheen. Furthermore, it provides excellent colour stability and consistency between batches, regardless of the origin of the metal, and negates any differences in base material grain. Powdertech Corby became involved in the project when the developer had aluminium fins and window sills in different stages of preparation, many already anodised, some part-finished and others unprepared. Powdertech Corby collected all of the aluminium in its various states and chemically stripped the anodised fins back to base metal, before processing and coating 500 square metres of aluminium in Anomatch™ 547.Despite the varying states of the aluminium on arrival at Powdertech, Anomatch™ gave a consistent colour to every piece, thus meeting the design brief for the vertical fins, window cills and copings uniformly throughout the development.Benefits of using AnomatchConsistent colour shade between batchesExcellent resistance against corrosion.Cost savings as lower grade aluminium can be used, rather than the high grade needed for anodising.Faster turnaround than anodising.Sections can be drilled or cut without fracturing the coating.Steel can be coated with Anomatch™
Baltic Triangle façade, Liverpool
Powdertech (Corby) Ltd
Liverpool’s Baltic Triangle quarter, south of the city centre, formerly a major industrial and warehousing site servicing the city’s successful dock economy, is now a well-known and popular venue for work, leisure and accommodation. Since 2007 the area has undergone considerable regeneration, creating a vibrant hub for digital and creative businesses, together with a flourishing night-time economy of night clubs, bars and restaurants. Alongside these developments the Baltic Triangle has doubled its residential population since 2010. A new £24m, 200 apartment building, designed by Tim Groom Architects is currently finishing construction on Blundell Street.‘Maintaining the Vibe’The striking red brick facades of many of the original buildings remain, imparting an energetic atmosphere, and the new apartment block was designed with the same objective. As one commentator put it 'We wanted to maintain the vibe'. For the aluminium feature panels on the façade the designers were looking for a finish with a warm appearance that would reflect and update the industrial heritage. These panels would sit alongside the buff brick colour of the new building. In Powdertech’s Evolution™ and Landscape™ ranges there are many shades with the appearance of rust, red brick and terracotta. The client selected Evolution, ‘Sandstorm’, a rust finish, to coat over 500 sq metres of 2mm folded and castellated aluminium panels.Benefits:The Evolution range has up to a 25-year guarantee for gloss, colour and adhesion.Colour, tone and texture are our passion, and we have the expertise to develop bespoke finishes.Evolution and rust finishes do not stain adjacent brickwork and pavementsPowdertech's rigorous non-chrome pre-treatment system offers the best preparation for architectural aluminium.Powdertech’s flexible plant can coat a wide variety of shapes and sizes of architectural metal work and fabrications.
Bespoke powder coating colours made to replace glass panels
Powdertech (Corby) Ltd
Two shades of blue, light and dark, formally in glass panels, needed to be replicated when the glass was removed and replaced within areas of the rainscreen façade and spandrel panels across all levels of a student accommodation tower block in Kings Cross, London.Powdertech was sent shards of blue glass from the old windows, to match with a powder coating both in shade and gloss level. Working in close contact with the client Powdertech directed one of its powder manufacturers to make two unique shades of blue to match the old glass in both colour and gloss. Powdertech coated 4500 sq m of aluminium spandrel panels of sizes ranging from 350mm by 2500 mm to a larger size of 900mm by 4500mm.The non-combustible cladding panels are designed to help prevent fire damage quickly and easily spreading as part of the system. They perform to technical criteria, sound insulation and thermal performance and reduce environmental issues. Powdertech’s powder coatings and application techniques all conform to reaction to fire rating A2-s1,d0, thus contributing to the fire safety of the panels
Bespoke powder coating recreates characteristic tones of Jura Limestone
Powdertech (Corby) Ltd
Project Overview: Westfield London has undergone a £600 million refurbishment and extension programme to become the largest shopping centre in Europe. With shopping and leisure outlets including a flagship gym, cinema, restaurants and bars, it is a premier retail and social venue in London.The design intention for the 740,000 sq foot extension was for Jura Limestone to surround a significant part of the exterior of the building and small sections of the interior. Various factors encouraged the designers to explore alternatives that could provide both a fast turnaround and the majestic, enduring appearance of Jura Stone.The Solution:Powdertech expertise, combined with the flexibility and design freedom of aluminium and powder coating, enabled the vision to be quickly realised.A sample of Jura limestone was sent to Powdertech where tests of different powders and effects were compared against the limestone which has natural veins of quartz and fossils appearing against a beige background. Test samples were sent back to the client and within four weeks ‘Ballycastle Stone’, a bespoke powder in our Landscape™ range, was ready to be applied to 4500sq m of aluminium cladding panels. These have an uneven leg tray to produce a saw-tooth effect as the image shows.It was essential to achieve colour consistency between batches and our powder coatings excel in this aspect. The overall effect on the finished building is an homogenous appearance of stone, across the whole, but with variations in flecks of colour against the background, just as in the stone itself. The powder coating will provide excellent corrosion protection and has an external life expectancy of up to 40-years.Benefits of using Powdertech:Powdertech is passionately interested in the development of powder coatings to reproduce natural tones and textures and in the effect of colour within architectural design.All powders have excellent weather resistance and colour stability.Powdertech's rigorous pre-treatment system will help to keep the façade free from corrosion for up to 40-years.Powdertech understands the need for fast turnaround in building construction and can accommodate short timescalesPowdertech’s state-of-the-art plant has capacity for large fabrications.
Blackhorse Mills, Walthamstow. Terracotta feature facade
Powdertech (Corby) Ltd
Blackhorse Mills occupies the land of the former Ferry Lane industrial site next to Walthamstow’s High Maynard Reservoir. Architects consulted Powdertech early in the project to discuss the look and feel they had in mind for the buildings and ensure that the design of the extruded aluminium cladding panels together with the right powder coating finish would achieve the desired effect.
A series of development samples were produced to combine the warm terracotta shade and sheen thus creating a unique finish.
The finish carries a 25 year guarantee for gloss, colour and adhesion and is Qualicoat class 1 approved.
Bringing the warmth of the Mediterranean to Warwick
Powdertech (Corby) Ltd
OverviewCryfield Village, Warwick University, is a state-of-the-art student accommodation development, replacing outdated residences. Built as a series of townhouse-style apartments and studios, the village will eventually house around 830 residents. The new residences are fitted with photovoltaic panels that convert the sun's energy to electricity, supporting the University's aim to reach net zero carbon by 2030. The designers were keen to make a statement with the village properties and to impart a warm and welcoming feeling for the first year students.The SolutionWithin our “Collections” we have a number of terracotta-coloured finishes. The client particularly liked the tones and texture of ‘Cracked Clay’ from our Evolution range, and the 25 year guarantee for gloss, colour and adhesion was an important consideration. As do all our powders, Cracked Clay meets the Reaction to Fire Standards for fire classification A2-s1,d0, suitable for use on multi-storey residential buildings.We coated 900 m2 of aluminium cassette panels for the façade and roof of the phase 1 property which will house around 383 first year students. .The appealing, warm and eye-catching finish is (we think) a marked improvement on the existing building as one of these images shows.Benefits of Using PowdertechPowdertech has over 30 years’ experience in professional architectural powder coatingColour, tone and texture are our passion and we have the expertise to develop bespoke finishes.The Evolution range has a 25 year guarantee for gloss, colour and adhesion.Powdertech's rigorous pre-treatment system will help to keep the panelling free from corrosion for up to 40-years.Powdertech’s flexible plant can coat a wide variety of shapes and sizes of architectural metal work and fabrications.
Broadmarsh Shopping Centre MSCP, Nottingham
Powdertech (Corby) Ltd
Extruded aluminium solar shading and screening systems cover the exterior of the new car park at the redeveloped Broadmarsh Shopping Centre in Nottingham. The solar shading screen by Maple Sunscreening is a stylish way to keep the lines and aesthetics of a building interesting, contemporary and smart, and to add colour and texture. The new Broadmarsh Centre is a key part of Nottingham’s plan to become the UK’s first carbon-neutral city. The site will have natural green spaces at its heart and will provide walkways based on a centuries-old city street plan to reconnect key parts of the city.A shade made to order Powder coating is an excellent finish for extruded aluminium, and Powdertech offers guarantees of up to forty years for the powders we apply. The designers wanted an earthy shade for the panels on the exterior of the car park, to blend in with landscaped green spaces. The designers sent us three pieces of terracotta in differerent sahdes and asked if we could match them. We developed the shades - light, medium and dark and the client chose the darkest shade which also reflects the red brick of some of the older buildings nearby. Powdertech coated the hollow rectangular box sections of 200mm by 50mm, making a total of 7,200sq metres of extruded aluminium coated and delivered, over a summer beleaguered by the coronavirus pandemic. The three terracotta shades are now one of our Collections.Sean McGrath, MD, Maple Sunscreening said "Maple Sunscreening Limited have worked with Powdertech (Corby) Ltd on a number of prestigious, high value projects. Broadmarsh required a significant amount of development of the colour to meet the architects vision. From initial submission of samples through to the final bespoke finish, chosen from matches to 3 shades of Terracotta, Powdertech supported Maple in achieving the desired result. The project itself went very well, backing up the initial development with on-time delivery"BenefitsWe can offer bespoke shades through our close relationship with major powder manufacturersFast turnaroundConsistent colour shade between batchesExcellent resistance against corrosionEasy to cleanSections can be drilled or cut without fracturing the coating.Material can be welded without affecting the finish.
Contemporary panelling and an Evolution™ finish make a perfect combination.
Powdertech (Corby) Ltd
Gregg’s has an eye-catching livery with its logo of large white lettering, four orange coloured blocks and the sky blue background
The façade was updated with 2mm aluminium cassette panelling coated in Evolution ‘Peat Fire’. This shade is similar to Corten but there is no run-off or staining of surrounding material. The panelling has feature perforations which create an interesting effect, enhanced by the consistent inconsistency of the weathered steel appearance of the coating. The façade will look smart for years with a guarantee of up to 25 years for gloss, colour and adhesion.
Evolution gold façade, Covent garden
Powdertech (Corby) Ltd
St Martin’s Courtyard, originally developed in 2011, has recently been refurbished. This is a mixed-use restaurant and retail destination and the architects, Brimelow McSweeney, wanted a particularly eye-catching new coating for facades and panelling enclosing the courtyard space and its entrances. The objective was a finish that would appear to change in colour and tone as the sun moves across the sky, finally being illuminated from within the panels as dusk falls. The SolutionWorking with the architects, we developed a bespoke textured red/gold powder coating within our Evolution range, a collection that reflects the beauty of natural metals and metal patination. Brimelow McSweeney and the developer visited our plant to see powder coating in action and discuss the shade they were looking to achieve. We made a range of Evolution sample panels and the final choice was a red/gold shade with a highly textured surface, rather like large golden rain drop. It seems to glow, with or without sunlight. We called it ‘Molten Rain’.Around 500 m2 of flat and perforated aluminium façade were coated. Large petal shapes formed by perforations in the aluminium are illuminated by light-boxes at night to create a warm and welcoming atmosphere.This unique shade forms an appealing backdrop for visitors enjoying eating, drinking and shopping within the courtyard space.Benefits of Using PowdertechPowdertech has over 30 years’ experience in professional architectural powder coatingColour, tone and texture are our passion and we have the expertise to develop bespoke finishes.The Evolution range has a 25 year guarantee for gloss, colour and adhesion.Powdertech's rigorous pre-treatment system will help to keep the panelling free from corrosion for up to 40-years.Powdertech’s flexible plant can coat a wide variety of shapes and sizes of architectural metal work and fabrications.
Industrial appeal with a bright exterior
Powdertech (Corby) Ltd
OverviewThe Mayson, a new boutique hotel in Dublin’s regenerated Docklands, consists of two protected buildings on the city’s North Wall Quay – a traditional dockers’ pub and a 19th century timber warehouse. Features include Ryleigh’s rooftop restaurant, and a boutique barber shop set in a traditional pub, The Bottle Boy.Project criteriaA critical aspect of the design was to restore and knit the two buildings together in a way that preserved their industrial character. The hotel is a landmark feature in the Dockland area, sitting on North Wall Quay overlooking the River Liffey, a testing marine environment for architectural metalwork, making their protection paramount. A Corten-like finish had been suggested for the exterior metal fins, to look like rusted steel, but the designers wanted to avoid run-off from storm water drainage staining surrounding structures.The SolutionPowdertech Evolution™ finishes emulate metal patination but with no run-off and staining. A range of ‘rusted’ ‘Corten’ finishes is included in the Evolution range, all of which conform to ISO 12206 and Qualicoat specifications.The client chose one of the brightest – ‘Sahara’. As the images show, the colour changes depending on the light, and looks particularly stunning in full sunlight, complementing the red brick of the former dockers’ pub. Powdertech coated 2,100 linear metres of box-section aluminium to form one hundred and fifty vertical fins of 14m in length extending on the upper storey of the building. A marine-grade epoxy polyester primer was applied after a high etch-rate pre-treatment and before the Sahara coating in order to ensure excellent protection. The building retains its heritage and brings a distinctly warming glow to the entire area, even on a dull day.BenefitsThe Evolution range has up to a 25-year guarantee for gloss, colour and adhesion.Colour, tone and texture are our passion and we have the expertise to develop bespoke finishes.Powdertech has over 30-years’ experience in professional architectural powder coatingPowdertech's rigorous non-chrome pre-treatment system offers the best preparation for architectural aluminium.Powdertech’s flexible plant can coat a wide variety of shapes and sizes of architectural metal work and fabrications.
Matching stone in Norfolk
Powdertech (Corby) Ltd
Project Overview:Reducing the visual impact of guttering systems on the design of buildings is always a challenge for designers and architects. One solution is to use these systems as an architectural feature in themselves. The Justice Court collection of retirement homes in Cromer is one such case. These beautiful red brick and stone buildings have an aluminium guttering system combining the gutter, fascia and eves functions together with fascia panels above and below the large bay windows. The design intention was that these aluminium elements should resemble the feature stone band running across the building and to become a design statement in their own right. A close match to the shade and texture of the stone was required, and a consistency of colour throughout to emphasise the clean lines of the guttering & fascia system.The SolutionPowdertech Corby's Landscape range is a collection of high performance polyester powder coatings with shades and textures reflecting those found in our natural surroundings. Powdertech worked with their client to find a close match to the stone on the building. The amount of material to be coated required two batches so it was essential to have absolute colour consistency between batches. The total area coated was approximately 250m2.On the finished building the guttering, soffit and fascia look as though they are made of stone, providing a most pleasing effect. At Powdertech we were delighted to demonstrate our expertise for colour and texture matching. The final result vindicates our passion for this aspect of our work.BenefitsThe Landscape collection of powder coatings bring the warmth and texture of natural elements to the technical benefits of an architectural systems.There are currently eight Landscape ranges with over 40 shades. Customised shades can also be made. Landscape provides an ideal solution where the design calls for a highly specific colour tone to blend or complement natural surroundings.
Perforated aluminium and Anomatch on Wellcome Genome Campus
Powdertech (Corby) Ltd
Project Overview:"This was an exacting and fascinating project to work on. We were even filmed in the process! An introductory video showing how the centre was developed is shown in the auditorium where our powder coating finish is at eye level - close up and touchable."The Wellcome Genome Campus is a scientific research campus built in the grounds of Hinxton Hall, Hinxton in Cambridgeshire. The focal point within a newly designed Conference Centre is a 100m diameter circular screen created around the Francis Crick Auditorium with an image depicting the evolution of life. The image is created by perforations of different size and pitch in the curved aluminium panels - rather like a pixelated image.Precision powder coating was required ensure that powder penetrated even the smallest perforation in order that the image would be fully revealed.Solution:The individual panels were 2.0m by 0.9m and only 3mm thick, with a border frame to retain the curved shape and enable them to be accurately bolted together. The perforations within them had infinitesimal differences in size and pitch, barely visible to the naked eye. Expert care with coating was required in order to ensure that the powder penetrated every single perforation.We trialled a number of powder coating shades and finishes to find which worked best to reveal the underlying image and asoft pale bronze shade from our anomatch range was selected.The different size and pitch of the perforations created darker and lighter areas on the panels. Powdertech pre-treated and coated the panels on both sides.Benefits:Powdertech (Corby) Ltd has over 25 years experience in architectural metal finishing with the know-how and facilities to carry out high precision powder coating.Excellent colour consistency between batches of powder coating used on the numerous individual panels.High performance powder coatings with a 25 year guaranteeSupport and advice on colour selectionImages courtesy of RG Carter
Powder coating replaces anodising to achieve high quality finish and colour consistency across varying substrates.
Powdertech (Corby) Ltd
Rathbone Square is a new London square, lying just north of Oxford Street. Arched walkways lead from the central garden to adjoining streets. The design features curved “shadow gap” channels between ceramic tiles, deep panels at the foot of the walkways and soffit panels.
To ensure colour compatibility between extruded, folded, curved and welded aluminium, anodising cannot be used.
Anomatch™ achieves a similar appearance as anodising, enhancing the metal with a soft sheen. It provides excellent colour stability and consistency between batches and comes with long-term guarantees for colour stability and corrosion resistance.
Powder coating replaces Corten to achieve a harmonious finish in an iconic location
Powdertech (Corby) Ltd
Iona Abbey on the Hebridean island of Iona has undergone a significant refurbishment including installation of galvanized steel canopies over the entrance to the refectory based on the symbol of wild geese. Mild steel perforated panels were used for the internal mezzanine balcony frontage in the refectory and the lift surround. The finish chosen for all metalwork was Evolution™- Diamond Mine, reflecting the natural rusting of steel. A high-performance duplex corrosion protection system for external metalwork with an authentic aged, weathered look without any staining of external stonework, together with less exposed internal metalwork, it achieved a harmonious finish throughout.
Powder coating replaces stone
Powdertech (Corby) Ltd
How powder coating light-weighted a new build. Powder coated aluminium would solve the issues of weight and expense and is also low maintenance. The designers were impressed with the Powdertech Landscape™ ‘Stone’ range which replicates the colour and random markings of different natural stones. ‘Kilkenny Stone’ was the shade chosen, a Qualicoat Class 2 powder with high performance corrosion protection, weather resistance and colour stability. Over 3500sq metres of aluminium cladding panels, window reveals, column casings and soffit panels were coated.
Powdertech Wood Finish (PWF) column casings
Powdertech (Corby) Ltd
A1 Retail Park near Biggleswade has a curved canopy supported by steel columns. Metal columns would not suit the look of the shopping park and wooden posts would require frequent maintenance. 22 aluminium casings up to 8 metres high made from 78 semi-circular sections were coated in wood effect finish were produced to enclose the canopy supports. PWF replicates the appearance of wood with variation in colour, grain density and grain pattern. By using PWF, designers can combine the look of wood with the strength and practicality of metal. Expensive timber need not be used, an environmentally sound decision.
Powdertech Wood Finish enables designers to combine the look of wood with the strength and practicality of metal.
Powdertech (Corby) Ltd
Powdertech Wood Finish enables architects to combine the look of wood with the strength and practicality of metal. At the same time, this high performance finish compliments the durability of metal and preserves its appearance for many years. PWF replicates wood with variation in colour, grain density and grain pattern. Instead of depleting timber resources, highly abundant and recyclable aluminium can be used. This is a far better material for forming the finely angled aerofoil blades for solar shading. Powdertech have coated thousands of linear metres of aluminium solar shading in various colours for over 20-years. A2 S1-d0 approved.
Rust finish façade Gerrards Cross
Powdertech (Corby) Ltd
Aston House is a collection of thirty-two apartments in Gerrards Cross, Buckinghamshire.The one and two bedroomed interiors are complemented by a mix of classic protruding balconies and Juliet balconies, as well as terraces for the top floor homes. The external envelope has a brick-work skin up to the 4th floor and the fifth-floor penthouse apartments have metal rain screen cladding panels. There is also rain screen cladding around the ground floor entrance lobbies.Popular earthy, natural shadesThe architects wanted a warm, natural shade to complement the pale sand coloured brick work. ‘Rusted steel’ from our Landscape/Terrain range was chosen to coat 850sq metres of mild steel forming the rain screen cladding. All the powders we use conform to fire reaction rating A2-s1,d0 and have a 25-year guarantee for gloss, colour and adhesion.BenefitsPowdertech has years of experience in applying additional coating where needed to protect vulnerable metal surfaces. We call this our Plus+ service.Powdertech’s flexible plant can coat a wide variety of shapes and sizes of architectural metal work and fabrications.Powdertech has over 30-years’ experience in professional architectural powder coating.Powdertech has a very wide range of both standard and unusual powder coating shades and textures.Powdertech's rigorous non-chrome pre-treatment system offers the best preparation for architectural aluminium.
Rusty Barn roof
Powdertech (Corby) Ltd
Using materials, shades and textures that work in harmony with rural surroundings is always an important consideration for designers and planners. In Hertfordshire an ancient barn has recently been converted to provide additional accommodation for the nearby house.The new roof of the C16th barn was constructed with Cadisch Welltec perforated profiled aluminium panels over a waterproof membrane. Visible roof lights on such an ancient barn were not permitted but some light is able to penetrate through unobtrusive roof lights which are entirely covered by the perforated Welltec. The outline of the windows can just be made out in the photograph.The corrugated effect of the Welltec already lent a rustic charm to the roof and the owners needed a coating for the aluminium that would both protect the roof and also give the appearance of an old building.Taking inspiration from natural elements, EvolutionTM powder coatings allow architects and designers to achieve the look they need, together with using the most appropriate materials for the job and satisfying planning requirements on a local level. The panels and ridge cappings totalling over 200 square metres, were pre-treated in a chrome-free system and powder coated in EvolutionTM ‘Peat fire’ at Powdertech’s Corby plant, before being delivered to site for installation. Peat fire is an earthy shade, instantly giving an aged look to the roof. It is a shade that one might expect on a weathered ‘tin roof’ – but in this case the metal stands the Evolution™ system.” BenefitsA wide range of effects to reflect the patinas that occur naturally on metalsExcellent visual and tactile detailHigh performance weather resistanceGood edge coverageAll powders are Qualicoat 1Leaves no residue or stainTwenty-five year guarantee.
That hard-working industrial look
Powdertech (Corby) Ltd
Project OverviewThe Percy Gee Building, at Leicester University, is named after a former benefactor and chairman of the former college. Over the last 2-3 years the building has undergone an exciting £13.1 million transformation and expansion. This is a multi-purpose facility, home to the Students’ Union, a venue for informal learning and a centre for refreshment and eating.PLEASE NOTE: BETTER IMAGES WILL BE POSTED WHEN WE CAN ACCESS TO THE BUILDING WHICH IS CURRENTLY CLOSED DUE TO COVID-19. THESE PHOTOS WERE TAKEN THROUGH A GLASS WINDOW. That hard-working industrial lookA main hub of the building will be ‘Campus Kitchen’ a new food court which will provide a range of varied cuisines for staff, students and visitors This is an interior occupied by Millennials and Gen Z and the décor needed to reflect their styles and trends. By using Amron Welltec “wave” or “corrugated” profiled aluminium sheet on an interior wall something new and unexpected was injected into the kitchen space. To take this ‘jolt away from the norm’ still further the designers envisaged not shiny metal, but the appearance of weathered and rusted metal – an industrial ‘vibe’ perhaps hinting at determination and hard work.Powdertech Collections includes a range of finishes which replicate patination/rust on metal, giving a ‘Corten’ appearance but with no rusty residue which could mark clothing and other surfaces. The client chose ‘Firebox’ from the Evolution/Rust collection. This gives a very natural ‘rusted’ look with no two panels looking the same. Powdertech applied Firebox to 80 m2 of material which line the walls and over-counter area of the Campus Kitchen.BenefitsEvolution™ Rust finishes can be used internally and also externally. There is no residue, and no run-off or staining from rainwater.The striking designs are achieved through using polyester resin systems, and a bit of magic!The finish can be cleaned like any other powder coating – minimal maintenance.We are passionate about colour and always keep up with latest trends in shade and texture of finishes.The Evolution range has up to a 25-year guarantee for gloss, colour and adhesion.Conforms to ISO 12206 and Qualicoat specifications.
Warmth of red brick and terracotta
Powdertech (Corby) Ltd
Project OverviewMount Earl Gardens is a new residential development in Streatham, South London, built on a site formerly occupied by old garages. Modular construction has been used to create a building of one, two and three storeys, creating as little impact as possible on the views from existing houses. Walkways have been designed within the block, with 'modernist' screening which allows light and fresh air into these areas whilst still keeping them safe and secure for residents. The aluminium screening runs along the length of the buildings and is also utilised in sections, including garden division screens, throughout the entire block of thirty-two apartments. To achieve the design vision, the building needed an homogeneous appearance to blend with the external red brick facade.Off-site build and finishThe client selected the perfect shade from our Landscape™ Terrain range of powder coatings - 'Original Terracotta'. All of our architectural powder coating have excellent durability, requiring minimal maintenance. Powder coating as a process brings further benefits, particularly to a modular build. The apartments were entirely built in a factory, leading to a faster installation time, less time spent on site and a 90% reduction in on-site waste. Powder coating is also a factory controlled process, thereby reducing time spent, and waste generated on site, and not dependent on weather conditions as is the case with air drying wet paint.Powdertech Corby coated nearly 3000 linear metres of aluminium which was fabricated into screens off-site and delivered to site just in time for installation.BenefitsPowder coating is an offsite process. It is factory controlled leading to improved consistency, less wastage and reduced environmental impact.The powders have excellent weather resistance and colour stability.Powdertech's rigorous pre-treatment system will help to keep the facade elements free from corrosion for up to 40-years.Powdertech plant and the operational team have the capacity to process large quantities of material within a short time frame, with no compromise on quality.
Wood finish aluminium solar shading in Florida
Powdertech (Corby) Ltd
Baptist Health and MD Anderson have partnered to create a new $184 million cancer centre in Jacksonville, Florida, focused on treating all forms of adult cancer. The building is situated overlooking St John’s River in a beautiful and serene environment. The new nine-storey 332,000-square-foot center is designed to provide state-of-the-art care and will also host clinical trials for new drugs.
The facility has a contemporary design enclosing a central courtyard. With open views to all aspects, abundant natural light streams into the interior, creating a warm uplifting atmosphere. The frontage of the L-shaped structure, facing south, is flooded with light, requiring extensive passive solar shading.
The teams involved in the project design and construction, which included HKS Architects (Dallas), adopted an holistic approach ensuring that all aspects of the design, both exterior and interior, reflected the goal of creating a positive, calm and caring environment focused on the individuals who inhabit it, namely the patients, their families, and the staff.
Levolux elliptical aluminium fins form the horizontal bands of solar shading running across the front of the building. In keeping with using materials to create a calming feeling of warmth and comfort, Powdertech Wood Finish™ was specified for the solar shading. Back in the UK Powdertech coated 2000 linear metres of 150mm by 50mm extruded aluminium in PWF 31, Black Walnut, a “warm” finish, which were despatched to Florida as a single delivery.
Wood finish on aluminium replaces wood
Powdertech (Corby) Ltd
Four residential blocks on Albert Road, North London, have recently undergone renovation, including removal of wooden screen shutters across the frontage of each apartment. The sliding shutters create an attractive appearance as well as performing shade from direct sunlight, but over recent years the wood has warped and deteriorated. Warping meant that the screens no longer travelled smoothly across the windows, and deterioration was causing the louvres to loosen with the danger that they might fall on people walking below. A refurbishment would also provide the opportunity to refit with materials conforming to current fire safety regulations.
Considering the refurbishment, the developers were keen to retain the screens and felt that the appearance of wood was appealing, giving the apartments something of a continental appeal, albeit in north London. The blocks were developed and are managed by L&Q, a housing association that aims to deliver high quality affordable homes, and in their own words ‘better places to live’.
The screens could easily be replaced using aluminium for the frame aerofoil blades and the look of wood could just as easily be delivered by using a shade from our Wood Finish (PWF™) range. PWF30, a dark shade, was closest to the original wood. In total Powdertech pre-treated and coated 9500 linear metres of extruded aluminium, each individual foil being 1.22m in length. Using aluminium brings the obvious benefits of strength combined with lightweight. The screens will not warp and need only minimal maintenance. Our Wood Finish conforms to the required reaction to fire specification for residential buildings of this type, A2-s1, d0, and the metal itself is non-combustible thus solving a number of issues in one, Wood Finish on aluminium is a winning combination.
Wood finish powder coating to realise vision of a timber facade
Powdertech (Corby) Ltd
Wood finish powder coating to realise vision of a timber facade Overview A brand-new Skills and Innovation Centre has been added to the Earl Street/Broad Street elevation of the South Staffordshire College’s campus, a £28million project. This 7,500 sq metre, 3 storey building will house leading-edge construction, engineering and hybrid vehicle technology workshops, along with innovatively designed social spaces. The building takes pride of place on the college’s town centre site and a suitably striking external envelope has been planned. The architects’ envisaged a facade of long vertical fins giving the appearance of timber. This would also screen a roof-top substation from view. The Project Maple Sunscreening won the contract to supply the extensive vertical fin façade and proposed using lightweight aluminium instead of timber to achieve the of span required. This project is a perfect example of one of the key advantages of PWF on aluminium, over wood, namely the ability to accomplish very long spans with structural integrity. Powdertech Wood Finish (PWF ™) was selected as the most appropriate powder coating since it is formulated to match the natural variations in colour, grain density and grain pattern of wood. Importantly, PWF meets fire reaction classification A2-s1, d0. The client selected the preferred shade from our collection and the aluminium extrusions began to arrive at our plant. We coated 4000 metres of aluminium, comprising mainly rectangular sections of extruded aluminium, of sizes 200mm and 100mm x 50mm. Now installed on the building these look stunning, giving the impression of enormous lengths of wood wrapping around the building. Why PWF? · The finish combines the strength and longevity of metal with the warm, natural appeal of wood with a high level of colour and gloss retention· Excellent corrosion protection and resistance against abrasion and weather.· Conforms to Fire Reaction classification A2-s1, d0· A high level of sustainability using aluminium, with a coating that can be removed at end of life leaving the underlying metal unaffected· ‘Green’ credentials of PWF – no solvents, no VOCs, no hazardous waste.· Low maintenance - unlike wood.· The PWF range conforms to EN 12206-1 and Qualicoat specifications.· Can be applied to most metallic substrates including aluminium, galvanized steel, cast metals and stainless steel· Powdertech has over 35-years’ experience in professional architectural powder coatings. Colour, tone and texture are our passion and we have the expertise to develop bespoke finishes.
Wood finish solar shading on aluminium
Powdertech (Corby) Ltd
The project design included a car park solar shading system from Contrasol Ltd. The extruded aluminium profiles form feature solar shading ‘fins’ running vertically on the exterior of the multi-story car park, with galvanized steel plates behind the fins at each floor level to screen car headlights. By using Powdertech’s PWF 020 Wood Finish on the metal the large building could be brought into harmony with its environment, being less visible in the landscape. Unlike wood, PWF will not deteriorate or warp. It is also a benefit for the installer to be working with a homogenous material with good dimensional stability. The colour and gloss retention for Wood Finish is excellent and it will remain looking good for over 25 years with minimal maintenance required.
The project in numbers:
9000 metres of 200 x 50mm extruded aluminium profiles
530 pre-galvanized plates, 1m x 1.5 m
7700 fixing brackets
5780 end caps
Wood Finish suits sustainable construction, Milton Keynes
Powdertech (Corby) Ltd
Powdertech Wood Finish (Roughwood R047) is being used for a prestigious sustainable logistics development in Milton Keynes, built by Glencar Construction for client Baytree Logistics, a pan-European company. BREEAM has specified the development scheme as “Excellent”. It is also “WELL” ready – the WELL Building Standard is the world’s first building standard focused exclusively on sustainability, human health and wellbeing. The building, on a 10.4-acre site at Fenny Lock, will feature the latest in technology-enabled sustainable design features providing an environment beneficial to the health and wellbeing of the building users. Wherever possible, “Cradle to Cradle” (circular economy) principles have been adopted meaning that materials used can be repurposed in the future, being returned into the construction cycle for re-manufacture with no detriment to quality.The Benefits of Powdertech Wood FinishWood Finish on aluminium fits this approach perfectly. Aluminium itself is endlessly recyclable and our powder coatings do not affect the process. The finish can be removed, and the metal returned to its original bare state. Powder coatings are also free of VOCs, halogens and heavy metals – all compounds which are damaging to health. We are very pleased that the sustainability of Wood Finish on aluminium, and the ‘clean’ qualities of the product have been recognised as such. It is also the case that the use of Wood Finish on external features is in harmony with the aesthetics of the building design.Wellbeing for people and planetRoof garden terraces, and onsite water attenuation form part of a sustainable drainage system which includes harvesting of rainwater for re-use on site. Wood Finish in Roughwood shade R047 has been used to coat eleven enormous aluminium drainpipes which form part of this scheme; they stand 13m high with a 600mm x 600mm top section tapering to 150mm square at the ground. The scheme also includes outdoor gyms and training areas, edible vegetation and reclaimed timber seating. Internally, sensors constantly monitor air and water quality.Baytree intend that this should be one of the most sustainable logistics developments ever built in the UK and we are very excited to be a part of this ambition.
Perfect protection with an ‘aged’ metal appearance, created in days with PowderLUX©
Powdertech (Corby) Ltd
Overview: PowderLUX© ‘Pastel’ shade has transformed an Edwardian intricate cast iron balcony with a newly formed steel frame into a stunning feature, with the appearance of pale patinated copper.The Requirement We were contacted by a client who had restored an Edwardian town house but was encountering a challenge in trying to renovate an original balcony. The balcony was constructed from cast iron but only the infills could be retained – the leaves and rosettes and vines. The balcony top rail and the base needed to be remade in steel. Then these new components needed to be brought together with thirteen original infill pieces, joined and given an homogeneous aged appearance. The shade that the client thought most in keeping with the age of the building was PowderLUX© ‘Pastel’ echoeing the pale verdigris and pink shades of weathered copper. The finished appearance would also need to satisfy the conservation requirements of the neighbourhood. The Powdertech Solution PowderLUX© gives the appearance of weathered, patinated metal with a smooth surface. Our client wanted very specific shades within the finish and we worked on developing PowderLUX© Pastel as a unique finish that met his vision. We needed to remove the old paint adhering to the cast iron infill sections by shotblasting the surface, followed by a suitable primer to provide a smooth finish and to reduce the porosity of the cast iron. The PowderLUX finish applied on the years-old cast iron would need to look exactly the same as that applied to the brand-new steel; the primer would help to establish this. As the images show, the PowderLUX patina gives a harmonised appearance across all parts of the balcony. The different metals of different age are indistinguishable. Our client commented “I have spent 3 years trying to solve the challenge of my balcony. I could not find a workable solution. And then I happened to see PowderLUX featured in a magazine and became optimistic – with very good cause. The balcony is now perfect – just as I imagined it”. Why PowderLUX©?· PowderLUX© brings ‘ageing without the waiting’.· PowderLUX© offers unique finishes, suitable for balustrades, façade, street furniture, landscape architecture and signage.· PowderLux© celebrates the beauty of aged-metal with a glorious silk-smooth matt finish.· PowderLUX© finishes deliver outdoor super durability replicating patinas ranging from aged copper, rust and tarnished bronze to glazed terracotta.· PowderLUX finishes brings the toughness and longevity of architectural powders to the world of urban design.
Street furniture rusting steel planters
Powdertech (Corby) Ltd
A major urban regeneration programme to revive a neglected area within the town centre, creating a vibrant community of shops, workplaces, and open spaces.Striking a balance between modern facilities and historic features was at the heart of the design brief, particularly referencing the industrial heritage. In former times this town played a major role in establishing the UK shoe industry Street furniture is throughout the re-development for which the architect decided to use premium powder-coated galvanized steel, delivering both visual appeal and high levels of resistance required within a heavy footfall outdoor environment. Rust-effect powder coat finish, ‘Sahara’ evokes the town’s manufacturing heritage that captures the look of weathered steel without the concern of staining the surrounding paving. Providing excellent weather resistance, colour stability and durability, Sahara was applied to metal planters, seating, bollards, railings and art installations. This achieves visual appeal and a fresh and bold aesthetic. The use of proven powder coating combined with galvanizing technology established in the architectural industry ensures that the street furniture will remain structurally sound and smart for many years to come. The project has achieved a key objective in attracting increased footfall in the commercial ‘sole’ of this once down-at-heel area.
Powdertech finishes 'duo' at Bournemouth University
Powdertech (Corby) Ltd
Overview Cladding on a student accommodation block needed replacing to comply with current standard and regulations. Our powder coating finishes passed stringent tests.Location: Bournemouth Sector: Education/Residential. Client: Metalline. Specification: C4M Urban, A2,s1-d0 Main Contractor: Starfish Area coated: 6000sq m.The RequirementExisting cladding on a student accommodation block at Bournemouth University International College needed replacing to comply with current standards and regulations, key amongst which is the ‘Reaction to Fire’ rating, A2, s1-d0. Also important was the need to impact futureproofing of the building by improving the building façade lifespan in its exposed coastal site, close to the Bournemouth seafront.The designers proposed a robust replacement system, which, on completion, would exceed current high-rise cladding legislation. More detail on this project can be found on the Starfish website HERE.The Powdertech Solution‘Peat Fire’, a finish from our Rust collection, a Powdertech Wood Finish shade and a RAL shade were selected by the client to be used across the building façade. These were applied as marine grade with great attention paid to metal protection pre-treatment.The building owners insisted on complete and independent fire testing of all the chosen products for the cladding. A fire barrier system was set up in Belfast under a BS 8414 testing criteria, to be conducted before acceptance of the proposed design and fixing solution. The three Powdertech finishes selected by the client were all pre-tested on the Metalline aluminium cladding and final inspection readings demonstrated full compliance. Meeting with the main contractor, Starfish, and Metalline ensured a good level of understanding and communication throughout the project.Read more on our powder coating and reaction to fire regulations HERE Why Powdertech?We offer a wide range of unique finishes; those chosen here provided the popular ‘aged and weathered’ look.All finishes are rated A2, s1-d0 for reaction to fire.Our finishes offerExcellent corrosion protection and weather resistanceHigh level of colour and gloss retention and high performance abrasion resistanceFinishes conform to BS EN 12206-1 and Qualicoat specificationsA 25-year warranty was provided for all three finishes used in this project with an expected 40-year lifespan.
Wood Finish to realise vision of a timber facade
Powdertech (Corby) Ltd
The brand-new Skills and Innovation Centre at South Staffordshire College takes pride of place on the college’s town centre site. The architects envisaged a facade of long vertical fins giving the appearance of timber. Maple supplied the extensive vertical fin façade and Powdertech Wood Finish (PWF ™) was selected as the most appropriate powder coating. Wood Finish is formulated to match the natural variations in colour, grain density and grain pattern of wood. Importantly, Wood Finish meets fire reaction classification A2-s1, d0. We coated 4000 metres of aluminium, comprising mainly rectangular sections of extruded aluminium, of sizes 200mm and 100mm x 50mm. The stunning facade combines the strength and longevity of metal with the warm, natural appeal of a wood finish.Powder coating satisfies green credentials as it contains no solvents, no VOCs and produces no hazardous waste. Maintenance is simple – just a wash down with water every 6-12 months.
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