Iko Ireland

Dublin City Council were particularly interested in IKO Carrara’s exceptional environmental properties with its view to adding photovoltaic panels (PV) to the existing building. PV panels in combination with IKO Carrara have greater efficiency, up to 25%, as the performance of the solar cells increases during sunny periods, at a lower ambient temperature.

The appearance of the current cladding was in need of improvement and with the client requiring a specific colour, IKO were approached. IKO Polimar CRS was chosen as it ticked all the relevant boxes for the client – a single coat repair system that provide a tough, durable finish with excellent erosion, weather and UV resistance and a 10 year material guarantee.

The project was to refurbish the roof and improve the drainage and insulation and bring it up to current building control standards. A thermographic survey of the roof was carried out by IKO, which confirmed that it was sound enough to have an overlay of IKO UXPL bituminous membrane rather than stripping it back and rebuilding. IKO UPXL was primarily chosen by the client for the 30 year guarantee. One section of the roof to be repaired was on top of dormers. Flame-free IKO UPXL membranes were used because of the potential fire risk of the abutting pitched tiled roof.

The Down to Earth Training Centre, built almost exclusively with natural and locally sourced materials required an anti–root roofing system, ready for the install of a green roof.

IKO Polimar FCS is a high performance cold applied, two part, fast curing waterproofing system was a perfect solution for this project as it cured within 20 minutes. Also, being a self-levelling and slip resistant product, it enabled residents to come and go within minutes of it being applied.

Along with re-surfacing, inspection, showed signs of wear and tear on the bridge surface areas too. Consulting Engineers, Jacobs, approached IKO for the specification, and Galliford Try won the tender. BriggsAmasco were chosen as the installing contractor. IKO’s Permatrack Bridge Surfacing system was chosen - a waterproof mastic asphalt wearing course for Bridge Decks containing both polymer and epure (Trinidad Lake Asphalt) modifications to the bitumen binder, which offers improved material flexibility and maintains good rut resistance. Existing mastic asphalt surfacing and bridge deck waterproofing was stripped off and replaced with Stirling Lloyd’s eliminator waterproofing system and Permatrack.

The existing waterproofing had failed due to a previous poor installation, the result of which saturated the insulation below the exterior roofing. New high performance solutions were specified that included a range of IKO roofing waterproofing systems to protect both the flat and pitched roofing areas of the building. IKOslate, a robust and durable tile was specified for the pitched roof due to vandalism and the fragility of the current system, whereas a tapered scheme was required for the flat roofing - IKO Ultra Prevent alongside a cold applied liquid solution (IKO Polimar) for the more intricate details.

As part of the refit, the building required a new roof as it was showing signs of wear and had started to leak. As well as a waterproofing solution, the client wanted to improve the thermal performance in line with current building regulations. For health and safety reasons, the client also requested a flame free roofing solution.

City of Edinburgh Council required a new roof for one of its local authority primary schools, Parsons Green. Built in 1961, the school had a copper pitched roof which was in need of replacement, and an upgrade to the insulation of the building was also required. The council also required a 20 year single point insurance-backed guarantee and a reputable installing roof contractor.

A detailed visual and physical inspection, together with core and moisture probe analysis carried out by IKO on the roof, patio and walkway areas, indicated that the waterproofing membrane was in a condition commensurate with the age and the type of the traditional membranes installed. They had become fragile and brittle. The decks were saturated due to water ingress, and natural ageing had played a principle part in the deterioration of the waterproofing system. The build-up would not have met the requirements of the current building regulations Part L. IKO worked to refine the specification for the main roof,

One of the roofs within the scheme, Hodge Clough School in Oldham, had fallen into a dilapidated state of disrepair and was in great need of replacement. Council building surveyors came up with the appropriate specification and project managed the scheme to completion. The majority of the much-needed work took place at the school over the summer holidays in order to minimise disruption to the teaching programme, a major consideration for roofing works at schools, colleges and universities.

Project descriptionDixons Academies Trust is a well-established multi-academy trust that aims to challenge educational and social disadvantage in Yorkshire and the North West.The trust transforms schools into safe and high-performing learning environments, enabling students from all backgrounds to realise their potential and maximise their opportunities after school.Alpha Roofing Systems was brought in to refurbish two roof areas at Dixons Croxteth Academy in Liverpool after the existing waterproofing failed.A number of complex challenges arose from the start; after stripping back the aged and failed single ply system, Alpha identified a water-saturated bituminous roof beneath, which also overlaid the original asphalt waterproofing.The excess weight imposed on the roof from the multiple, heavily saturated waterproofing systems led to cracking and depressions in the deck, as well as rusting of reinforcement within the structure.This meant that, before installation work could even begin, many hours of labour were required to remove the top two waterproofing layers to expose the original asphalt. What’s more, this work had to be undertaken both during term time and a period of heavy rainfall.Solution and installationAfter close consultation with their IKO business manager, Mark Taylor, the Alpha team selected the IKO ULTRA Prevent 25 waterproofing system for this project.To adhere to Department of Education requirements, a 35-year durability statement was necessary, so the long-lasting, durable finish offered by the IKO ULTRA Prevent system was ideal.Challenges continued to come thick and fast throughout the project; after stripping the roof back to the asphalt waterproofing, a large expansion joint was found near the clerestory window. Tapered designs were subsequently adjusted to accommodate.30 tonnes of waste material – primarily due to the uplift of the previous failed waterproofing systems – also had to be removed from the roof over the course of a week.Furthermore, complex design variables meant that Alpha could not fully determine the existing roof falls until the roof had been sufficiently exposed. Working closely with the IKO technical team, design information and solutions were identified to keep the project on track.To complicate matters further, Alpha was also required to carry out this extensive work during active teaching time. This presented not only additional health & safety considerations but also the need to minimise disruption.With a stringent construction phase plan and regular active monitoring, the project was completed with a zero incident/accident rate and excellent feedback from the client on Alpha’s approach to safety.Despite a number of hurdles and complexities to overcome, Alpha Roofing Systems delivered the project ahead of time and within budget, providing a low maintenance, long-lasting roof for Dixons Croxteth Academy and a satisfying outcome for all involved.

IKOpro Acrylic Roof Coat has been used to provide a quick (taking only 4 days to complete) and seamless waterproof solution to a leaking roof at Bellman’s Auctioneers & Valuers in West Sussex. Contracts Manager for M Holmes Construction (contractor) admits that it was much less labour intensive than traditional roof refurbishments. He said, “The beauty of this system is that you don’t have to re deck the roof, unlike some alternative liquid systems. So this means you save one day of labour, typically four men on a job this size, plus material costs.”

No timber was allowed as part of the new refurb to conform to FM Global (Airbus Insurers) regarding system fire rating. IKO recommended an overlay on the existing deck, which complied with all the latest British Standards and Regulations. IKO Mach One System was chosen as it provided a flame-free System. Where detailing was difficult IKO Polimar EC/UV System was used. The roof refurbishment also included the installation of smoke vents, associated smoke control panels and accessories.

This project had a wide ranging number of detailing factors to overcome with cladding abutment details and change in levels to be redesigned and encompassed into a system that also drained the roof areas of their historic high levels of standing water. Some of the existing construction build had not taken into account any suitable maintenance of the roof with sections being completely inaccessible and thus reducing the performance of the waterproofing.

A failed manhole near a residential area in Market Harborough needed to be reinstated. Leicestershire County Council required a long-lasting road ironwork reinstatement solution that could be installed right first time.

The Grade I listed Round Tower (dating from the 1400’s) is a fortification at the entrance to Portsmouth harbour it overhangs the Portsmouth sea front making it susceptible to coastal weather. It’s current waterproofing system needed replacing, The IKO Permaphalt System was chosen due to the 20 year guarantee it offered and the previous heritage projects IKO have successfully helped preserve with various waterproof solutions. Existing coverings were removed and replaced by Southern Flat Roofing & Pitched Roofing Ltd, providing a surface that would withstand constant foot traffic as well as the weather that many seafront structures suffer from.

In 2014 discussions took place between IKO and Architect for the property, over the possibility of renewing the mastic asphalt roof coverings with an IKO Permaphalt Polymer Modified Mastic Asphalt System. During 2015 this process took place with the work being undertaken by Knight Asphalte, one of IKO’s Approved Contractors. During the works some 35 tonne of IKO Permaphalt was installed and due to IKO’s commitment of supplying Carbon Neutral Mastic Asphalt we are able to calculate the impact this has on the population.

Perry Hall Academy, a large primary school built in 1949, with original waterproofing still in-situ. IKO assisted the Academy funding bid by providing a detailed survey report, including intrusive core sample analysis. The roofs were suffering from water ingress, cracks in the mastic asphalt, pooled water and poor heat retention, so decision was made to replace the roofs throughout. New rooflights were also specified to allow more natural light in while the design chosen reduced the external noise transmission. IKO worked with specifier Concept Education Services to deliver the project (some work during term-time) within 6 months.

The 55,000m2 roof area of one of London's busiest train stations was in an advanced stage of deterioration. IKO PLC liaised with roofing contractors Weatherproofing Advisors to refine the specification. Working with the public, and in a commuter environment, Weatherproofing Advisors had the added challenge of completing the project through one of the worst winters in 50+ years.

Hundreds of homes have been refurbished as part of a multi-million pound revamp of housing association properties.Tristar Homes spent £8m on the scheme at Kennedy Gardens in Billingham where they carried out work on 225 properties across the three housing blocks as well as creating 12 new one and two bedroom homes which have been made available for rent.The development, completed in September 2014, includes the fitting of new windows, new bathrooms and improved living space due to the new balcony extensions.The roof area before its refurbishment had a U-value of 0.4 W/m²K. This existing build-up would not have met the requirements of the current building regulations Part L.The lower roof had been overlaid at least twice since its original construction. In all but one core sample, the existing insulation was wet through and therefore it was apparent that 90% of the existing roof build up needed stripping to the original asphalt. A further inspection was needed when the asphalt was exposed to ascertain the condition and depth of the asphalt. The asphalt was deemed in reasonable condition so the new system could be installed onto the original asphalt.IKO worked with installing contractors BriggsAmasco to refine the roof specification and recommended IKO Mach One single layer bituminous membrane system, installed to the recommendations of wind uplift calculations and performing to a 0.18U value as per requirements.IKO Mach One membranes are a robust, flame-free, single-layer roofing system with added fire-retardancy. IKO Mach One can be mechanically fastened, ballasted or bonded with polyurethane adhesive.A 20-year insurance-backedfire retardancy guarantee was issued to cover all materials, design and workmanship covering contractor insolvency.

IKO Permatec, developed by IKO PLC, is a highly advanced and innovative hot melt waterproofing system, which provides environmental benefits as well as market leading performance. Providing zero wrapper waste, lower application temperatures and anti-root protection, the product provides many operational advantages. It is also manufactured in the UK, with a dramatically lower carbon footprint than imported systems.

The project had strict schedules which meant that minimal disruption to the surrounding areas was essential. A waterproofing system was required that would meet the requirements from both the public and private sectors as well as provide a contemporary, aesthetically pleasing finish.

The roof on Bede Primary School and Community Centre in Gateshead was in great need of repair. Installing roofing contractors Hodgson and Allon liaised with IKO to refine the specification to meet the client’s requirements. This included a full strip and re-cover with a flame free system to carry a 20 year guarantee. IKO chose an IKO Mach One single layer bituminous system incorporating a site specific cut-to-fall system. This project was a complex roof replacement system with multi-trades required for specialist operations.

The brief was to replace an existing roof that had reached the end of its serviceable life, with a high performance waterproofing solution and upgrade the insulation in order to meet the University’s energy efficiency policy.