Britmet Lightweight Roofing

This case study focuses on the successful implementation of Britmet's Structural Conversion System, BritFrame, and composite slate tile, Liteslate, installed by ART Contracts LTD in a residential flat roof renovation project near Llangollen. The existing roof had been plagued by ponding and water ingress, necessitating repeated repairs and replacements over 20 years. This case study explores the benefits, challenges, and outcomes of utilizing the Britframe and Liteslate, providing a long-lasting and aesthetically pleasing solution. Residential flat roofs are susceptible to issues such as ponding water, water ingress and yearly inspections, which can lead to recurrent maintenance and repair requirements. This case study showcases the utilisation of Britmet Lightweight Roofing's Britframe Structural Conversion System and Liteslate to overcome these challenges and deliver a durable, low-maintenance roofing solution. Britframe is a versatile and innovative solution designed to convert flat roofs into pitched roofs, providing improved water runoff and a new more aesthetically pleasing finish, and reduced risk of ponding water and improved thermal performance. This can be covered using a variety of different roofing materials, and Liteslate, a lightweight synthetic slate roofing slate, was specified due to its excellent weather resistance, durability, and aesthetically appealing finish. Llangollen is part of the UNESCO World Heritage Site along eleven miles of canal from Gledrid to the Horseshoe Falls and required a durable yet authentic roofing solution.The project involved the renovation of a residential flat roof that had undergone multiple repairs and replacements over 20 years due to ponding and water ingress, and constant maintenance. ART Contracts LTD was tasked with implementing and installing LiteSlate to resolve recurring issues.The Britframe System converted the existing flat roof into a pitched roof, enabling efficient water runoff and preventing ponding, thereby eliminating the risk of water ingress, and reducing the need for yearly inspections and constant maintenance to site, Britmet’s Liteslate offered excellent weather resistance and durability, reducing the need for frequent repairs and replacements while offering an attractive finish replicating the appearance of natural slate. Overall offering the advantages of lightweight construction and ease of installation.Conducting a thorough structural assessment of the existing flat roof to ensure compatibility and feasibility of the Britframe required careful analysis and engineering expertise. Coordinating the installation of the Britframe and Liteslate with existing roof features, such as skylights or ventilation systems, posed challenges in achieving a seamless integration.The implementation of Britframe has effectively addressed the issue of ponding, providing efficient water runoff and preventing water ingress into the residential property. The utilisation of Liteslate offered exceptional durability, weather resistance, and longevity, significantly reducing the need for future repairs and replacements, and thereby providing long-term cost savings. Liteslate also improved the overall aesthetic appeal of the residential property, replicating the natural beauty of slate roofing while offering the advantages of lightweight construction. The integration of the Britmet Lightweight Britframe System and Liteslate successfully addressed the challenges the building was facing. The project resulted in improved water runoff, enhanced durability, a more aesthetically pleasing roofing solution, along with a new 60+ year life expectancy. This case study emphasizes the importance of selecting innovative and reliable roofing systems to overcome recurring roofing issues and deliver long-lasting and visually appealing outcomes.

This case study highlights the successful implementation of Britmet’s flat-to-pitch conversion system, BritFrame, and lightweight metal roof tile, Slate 2000. The project, carried out by Jennings Roofing encompassed a total area of 500 square meters and aimed to improve the infrastructure of the existing roof. This case study examines the benefits, challenges, and outcomes of utilising Slate 2000. This case study highlights the successful implementation of Britmet's Slate 2000 roofing system and Britframe structural solution in a social housing project. The client, a new customer of Britmet, discovered the systems at the UK Construction Week (UKCW) exhibition. Impressed by the innovative design and features, the client expressed interest in utilising Britframe for a flat-to-pitch conversion project in their social housing development. The client is a housing association responsible for managing and maintaining a portfolio of social housing properties. They were seeking an effective solution to address various issues with one of their buildings, including an ageing roof with multiple repairs, inadequate insulation, and inefficient rainwater management. The objective was to enhance the building's aesthetics, improve water tightness, increase energy efficiency, and minimize future maintenance requirements. The initial meeting between the client and Britmet took place at the UKCW exhibition, where the client became acquainted with Britframe, a lightweight and versatile structural solution. Intrigued by its potential, the client arranged for an on-site visit to further assess the feasibility of utilising the Britframe and Slate 2000 roofing system for their project.Slate 2000 is a durable and aesthetically pleasing lightweight roofing material that offers long-term performance and weather resistance. It's stylish design and robust properties make it an ideal choice for enhancing the visual appeal and durability of roofs and cladding. During the initial site visit, Britmet's team evaluated the existing roof condition, rainwater management system, and insulation levels. After careful assessment, they provided the client with a budget price estimate for the proposed project. The estimate included the cost of materials, labour, and necessary ancillary items. To streamline the project, the client signed a Project Assist agreement with Britmet. This allowed Britmet to obtain planning drawings and submit the necessary applications on behalf of the client. Additionally, Britmet provided structural calculations, design drawings, and rainwater calculations to ensure compliance with regulatory standards and best practices. The main objective of the project was to convert the existing flat roof to a pitched roof using Britframe and install Britmet's Slate 2000 roofing system. This conversion offered numerous advantages, including improved water tightness, increased insulation, and resolved rainwater management issues. Notably, the internal gutters, which had caused maintenance problems, were relocated externally as part of the new design.Beyond functionality, the new roofing system and structural solution significantly enhanced the building's aesthetic appeal. The modern design of Britframe, combined with the stylish appearance of Slate 2000, seamlessly integrated the property with its surroundings. The improved visual aesthetics added value to the social housing development. One of the key benefits of choosing Britmet's Slate 2000 and Britframe was the assurance of minimal maintenance requirements. Unlike the previous roof covering, which had undergone numerous repairs and reached the end of its life, the new system was designed to be durable and long-lasting. This eliminated the need for ongoing maintenance and reduced future costs for the housing association.Through the adoption of Britmet's Slate 2000 roofing system and Britframe structural solution, the social housing project achieved its objectives of enhanced aesthetics, improved water tightness, increased insulation, and efficient rainwater management. The collaboration between the client and Britmet, from the initial meeting at UKCW to the successful implementation of the project, demonstrated the value of innovative roofing and structural solutions in the social housing sector.

This case study highlights the successful implementation of Britmet’s Slate 2000 product in a housing association project. The project, carried out by Saltash Construction, encompassed a total area of 290 square meters and aimed to improve the infrastructure of the existing leaking roof. This case study examines the benefits, challenges, and outcomes of utilising Slate 2000. The housing association sector plays a vital role in providing affordable and secure housing to individuals and families. To support their mission, housing associations often undertake infrastructure improvement projects to enhance the living conditions of their residents. This case study focuses on a project to revamp a housing association's infrastructure using the lightweight metal roofing panel, Slate 2000.The Slate 2000 is a durable and aesthetically pleasing lightweight roofing material with long-term performance and weather resistance. Its stylish design and robust properties make it an ideal choice for enhancing the visual appeal and durability of residential buildings. The project involved upgrading the roofing system of a housing association's properties spanning a total area of 290 square meters. Saltash Construction, a reputable main contractor, was tasked with implementing the project. Benefits and Challenges Slate 2000's robust composition ensured long-lasting performance, reducing the need for frequent maintenance and repairs. The product's Titanium Grey colour provided a modern and visually appealing finish to the housing association's properties, significantly improving their appeal for residents and building owners. The roofing material demonstrated excellent resistance to harsh weather conditions, including heavy rain, strong winds, and extreme temperatures, thus ensuring the longevity of the roofs. The installation of the Slate 2000 required skilled labour and meticulous attention to detail due to its specific design and interlocking mechanism whilst coordinating the installation across multiple housing association properties within a specified timeframeProject Outcomes The application of Slate 2000 transformed the appearance of the housing association's existing roof, making it more visually appealing and modern. The durable properties of the Slate 2000 lightweight roofing panels significantly increased the lifespan of the roof, reducing the need for frequent maintenance and repair costs. This also improved the long-term value of the housing association, offering improved durability, weather resistance, and a refreshed aesthetic, which contributed to the overall satisfaction of the residents. Conclusion The utilization of Slate 2000 in the housing association project executed by Saltash Construction proved to be a successful choice. The product's aesthetic appeal, durability, and weather-resistance qualities enhanced the project's overall value, ultimately benefiting the housing association and its residents. This case study demonstrates the positive impact of choosing high-quality construction materials and the importance of skilled execution in infrastructure improvement projects.

The Royal Blackburn Hospital, located in Lancashire, England, was dubbed a “ticking time bomb” that could “collapse without warning” due to the failure of its existing reinforced autoclaved aerated concrete (RAAC) roof. This issue was part of a larger nationwide crisis, with 34 NHS buildings, including Blackpool Hospital, and thousands more schools, offices and more at risk of collapse due to the deterioration of RAAC structures. The estimated cost of repairs for these buildings loomed at over £1 billion. In the face of this urgent and challenging situation, The Royal Blackburn Hospital sought a solution to ensure the safety and integrity of its infrastructure.The Royal Blackburn Hospital's existing RAAC roof had reached a critical state of disrepair. The risk of a catastrophic collapse was real and imminent, posing a serious threat to patients, staff, and the hospital's ability to provide essential medical services. The financial burden of repairing or replacing such a roof was substantial, and the hospital needed an innovative, cost-effective, and expedient solution.The hospital administration and engineering team explored various alternatives to address the RAAC roof crisis. After careful evaluation, they opted for Britmet's Tactray 90 Structural Liner System as the best solution to mitigate the risk of a roof collapse. Tactray 90 offered the necessary structural reinforcement while ensuring long-term durability and stability. The installation could be completed with minimal disruption to hospital operations, a critical consideration given the hospital's 24/7 operation.Project Outcomes:Implementing Britmet's Tactray 90 Structural Liner System at The Royal Blackburn Hospital resulted in several significant benefits. The hospital's roof regained its structural integrity, mitigating the risk of collapse. The hospital saved a substantial amount by opting for the Tactray 90 system as it provided a weatherproof roof covering to minimise the impact of construction so that the hospital could resume full medical services quickly, ensuring continuity of patient care. Conclusion: The Royal Blackburn Hospital's adoption of Britmet's Tactray 90 Structural Liner System offered an innovative solution to a critical structural problem caused by the failure of the existing RAAC roof. This case study demonstrates that even in challenging situations involving aged infrastructure, cost-effective and efficient alternatives exist to safeguard structural integrity, ensure safety, and enable the continued provision of vital healthcare services. The success of this project serves as a model for other NHS facilities grappling with similar RAAC-related challenges, providing hope for the resolution of the wider national crisis.