"structure"

This case study focuses on the successful implementation of Britmet's Structural Conversion System, BritFrame, and composite slate tile, Liteslate, installed by ART Contracts LTD in a residential flat roof renovation project near Llangollen. The existing roof had been plagued by ponding and water ingress, necessitating repeated repairs and replacements over 20 years. This case study explores the benefits, challenges, and outcomes of utilizing the Britframe and Liteslate, providing a long-lasting and aesthetically pleasing solution. Residential flat roofs are susceptible to issues such as ponding water, water ingress and yearly inspections, which can lead to recurrent maintenance and repair requirements. This case study showcases the utilisation of Britmet Lightweight Roofing's Britframe Structural Conversion System and Liteslate to overcome these challenges and deliver a durable, low-maintenance roofing solution. Britframe is a versatile and innovative solution designed to convert flat roofs into pitched roofs, providing improved water runoff and a new more aesthetically pleasing finish, and reduced risk of ponding water and improved thermal performance. This can be covered using a variety of different roofing materials, and Liteslate, a lightweight synthetic slate roofing slate, was specified due to its excellent weather resistance, durability, and aesthetically appealing finish. Llangollen is part of the UNESCO World Heritage Site along eleven miles of canal from Gledrid to the Horseshoe Falls and required a durable yet authentic roofing solution.The project involved the renovation of a residential flat roof that had undergone multiple repairs and replacements over 20 years due to ponding and water ingress, and constant maintenance. ART Contracts LTD was tasked with implementing and installing LiteSlate to resolve recurring issues.The Britframe System converted the existing flat roof into a pitched roof, enabling efficient water runoff and preventing ponding, thereby eliminating the risk of water ingress, and reducing the need for yearly inspections and constant maintenance to site, Britmet’s Liteslate offered excellent weather resistance and durability, reducing the need for frequent repairs and replacements while offering an attractive finish replicating the appearance of natural slate. Overall offering the advantages of lightweight construction and ease of installation.Conducting a thorough structural assessment of the existing flat roof to ensure compatibility and feasibility of the Britframe required careful analysis and engineering expertise. Coordinating the installation of the Britframe and Liteslate with existing roof features, such as skylights or ventilation systems, posed challenges in achieving a seamless integration.The implementation of Britframe has effectively addressed the issue of ponding, providing efficient water runoff and preventing water ingress into the residential property. The utilisation of Liteslate offered exceptional durability, weather resistance, and longevity, significantly reducing the need for future repairs and replacements, and thereby providing long-term cost savings. Liteslate also improved the overall aesthetic appeal of the residential property, replicating the natural beauty of slate roofing while offering the advantages of lightweight construction. The integration of the Britmet Lightweight Britframe System and Liteslate successfully addressed the challenges the building was facing. The project resulted in improved water runoff, enhanced durability, a more aesthetically pleasing roofing solution, along with a new 60+ year life expectancy. This case study emphasizes the importance of selecting innovative and reliable roofing systems to overcome recurring roofing issues and deliver long-lasting and visually appealing outcomes.

Project: The Castings, Piccadilly EastLocation: Heyrod Street, ManchesterVCL membrane system supplier: ADA FastfixSystem used: illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer, illbruck TF448 High Performance Bonding Tape, ME322 Internal Tape 100illbruck, a part of CPG UK, have celebrated the successful installation of their new A2 fire classified vapour control layer within an exciting new residential development in the heart of Manchester.The projectThe Castings, Piccadilly East is on a 0.7-acre site in the Manchester Piccadilly regeneration area and includes four stepped building elements rising to 25-storeys high. The development will consist of 352 build-to-rent (BTR) apartments, including a mix of studio, 1, 2, and 3 bed units, alongside roof terrace gardens, retail and amenity space, and a public square. The project was designed with a focus on sustainability, to deliver low energy consumption with highly efficient building fabric.ADA Fastfix, a leading supplier into the construction industry, were approached to find an airtight vapour control membrane which would ensure high levels of thermal performance and energy efficiency in the building. As a ‘relevant building’ according to Building Regulations Approved Document B, the installed membrane needed to be a fire classified solution; an A2 fire classified solution was requested to provide enhanced fire safety for the building and its occupants.The solutionADA Fastfix selected illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer due to its enhanced reaction to fire classification of A2-s1, d0 to EN 13501-1, excellent product performance, and the accompanying technical support from the illbruck team. illbruck ME060 A2-Membrane uses advanced technology to combine reinforced glass fibre with an aluminium and laminated coating, providing long lasting strength and durability. The special coating also improves thermal performance by reflecting up to 95% of heat.  Its airtight and vapour-tight properties, which can be used to comply with Passivhaus, helps improve energy efficiency whilst protecting the building fabric from moisture vapour and condensation.The applicationOver 6,000m2 of illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer was attached to the Steel Frame Structure using TF448 50mm high performance tape. The lap joints and window details were then sealed with ME322 70mm tape. This system can be used on the internal structure of a timber frame or lightweight steel structure to manage air and moisture flow, as well as enhance the building’s thermal performance, energy efficiency, and fire safety. Alongside providing high performance products, the illbruck team also helped the client with detailed drawings, technical service and application guidance, and on-site support – to ensure a smooth installation process and great finished result.Project overviewScott Hurry, Area Sales Manager at CPG UK, said, “illbruck ME060 A2-Membrane was the ideal choice for this fabric first build due to its enhanced reaction to fire classification as well as helping to improve thermal performance in the building. This is the first major installation of our new ME060 A2 fire classified membrane - we’re delighted to work with ADA Fastfix to see our products installed in this development, where our membrane will be helping to protect the building and its residents for years to come.”

Crest Nicholson’s multi award-winning Park Central regeneration scheme is a fifteen-year project delivered in partnership with Birmingham City Council and Optima Community Association. Awarded ‘The Placemaking Award’ at the National Property Week Awards and recognised for regenerating the Lee Bank area in Birmingham, the scheme has created 1300 new homes promoting desirable city living. The project required IG’s special bow lintels for the final phase of 355 apartments to achieve the curvature of the façade whilst accommodating large span balcony openings and unusual loading conditions.Challenge:Glenn Howells Architect’s creative design composed of intricate brick detailing throughout the curved façade. The combination and variation of multiple bond patterns presented unusual loading conditions. A three-course stacked soldier bond pattern above window openings significantly reduced distribution of load through adjacent masonry. The heavy concentrated load carried down the brick piers and through the stacked masonry onto the central point on the lintel. IG’s experienced technical experts attended design meetings to find a viable special lintel solution for each application without disrupting the integrity and design of the architects vision.Solution:IG’s technical team designed bespoke special bow lintels to accommodate opening spans up to 4284mm and allowed for a 650mm end bearing for typical sizes to counter the cantilevered effect of the curved openings. In order to further improve the load bearing, IG designed brackets that secured into a pre-cast channel maximising structural strength at the central point of the lintel. The centrally located brackets bolted through the back of the lintel and accommodated the concentrated loads and eliminated the need to prop lintels during construction. IG provided comprehensive technical support throughout every stage of construction process for the most effective structural design solution.Testimonial:“The development has been a resounding success in transforming and rejuvenating the Lee Bank area in Birmingham. IG’s technical team were responsive and receptive to all urgent requirements throughout every stage of the construction process. An outstanding technical service that we have come to expect from IG.”Crest Nicholson

DOWNER, OFFERS A HELPING HAND FOR ANS GLOBAL MOXY HOTELOUR ORIGINAL ALUMINIUM RAINSCREEN FRAMING, DOWNER, OFFERS A HELPING HAND FOR ANS GLOBALWe’re really pleased to share this latest Downer framing projects, courtesy of our client ANS Global.Working in conjunction with Jehu Group, ANS Global have been pivotal in developing this £8.65m boutique hotel in Bristol’s City Centre. They were instructed to create three separate living walls, two on the main brick façade, and one under a covered walkway. As you can see in the images.Hidden beneath this impressive living wall facade, is Architectural Panel Solutions' aluminium rainscreen sub-structure framing system Downer – the original helping hand rainscreen framing system. Specifically, our DCS031 helping hand brackets and rails.IN THE WORDS OF ANS GLOBAL:6,240 plants now thrivingOver the three living walls, 6,240 plants are now thriving and growing, bringing benefits for the local environment and the community. In fact, having something as unique and eye-catching as plants on or around your property has in some studies shown to increase real estate values by up to 20%.MORE ABOUT OUR DOWNER THE ORIGINAL HELPING HAND ALUMINIUM CLADDING FRAMINGMade in Britain – our Downer aluminium rainscreen framing is the original helping hand framing system which continues to be created here in our Hastings factory, since 1987.Downer is a versatile ‘off-the-shelf’ rainscreen cladding support for most facades.Downer extrusions are manufactured from grade 6000 structural and recyclable aluminiumOur Downer solutions cover all types of fixing applicationsEngineered to perform: energy efficiency, versatility, strength, durability, protectionBBA approved for complete assurance – tested to the extremeCutting service availableExtensive UK stocks with items dispatched in 2-3 daysFixings specified for each system and stocked (EJOT)Technical know-how underpins our Downer framing salesValue engineered – If you need specific support for your facade framing calculations, thermal calculations, or for advice on how best to maximise your framing solution the APS team is on-hand to help.

Raithwaite Hall is a 5 star, 45 bed boutique hotel set in 85 acres of wooded valleys within the North Yorkshire Moors National Park. The hotel offers terraced views of the landscape and across the Whitby coastline. A new extension was designed that is built against the hillside with stepped landscaped areas around the new building and an intensive green roof terrace to help blend the structure in with the surrounding gardens.The intensive green roof terrace is installed directly above a new function and dining room and required a specialised design to accommodate the additional loading and provide the necessary drainage for the turf lawn.     By utilising a multi-purpose geocomposite roof drainage board, the green roof system could be achieved to meet the project specific requirements. The ABG Deckdrain 2540S-NW20XUV product offers a lightweight option that delivers the equivalent drainage capacity of 300mm of drainage stone in a 25mm layer that weighs over a 100 times less per square metre. The lightweight drainage layer is supplied in rolls and is fast to install and move into position. The Deckdrain layer includes an integrated filter geotextile bonded to the top of the cuspated core. This prevents the growing media layer from intruding into the drainage void and filters the soil to prevent clogging. The Deckdrain is made from a high strength HDPE core that supports the 200mm deep layer of growing media required for the intensive green roof installation with deeper root systems. The underside of the product is impermeable and provides additional protection to the liquid waterproofing membrane. A green roof surface finish further helps to prolong the lifespan of the waterproofing layer and prevent UV degradation. The large grassed area on the podium also reduces surface water run-off and the grass is protected against waterlogging via the efficient drainage board layer. The shallow drainage build-up required also reduces the height of the steps onto the terrace and the associated cost of stone flags. The completed installation encompasses a 20mm Roofdrain drainage & reservoir board to support a secondary smaller sedum roof area, as well as Deckdrain layers installed for structural drainage to the surfaces around the patio slab and retaining wall areas.ABG provided a full green roof project design, installation and maintenance service for the project.

An openair swimming pool of a design described as the finest in England is being restored to its former elegance with Crittall windows playing a significant role.Saltdean Lido, some five miles east of Brighton, is a Grade II* listed Art Deco masterpiece built in 1938 utilising an innovative reinforced concrete structure designed by architect Richard Jones. It is one of only three Grade II* listed lidos in the country and has been on Historic England’s Heritage at Risk register for many years.The structure epitomises the essence of the modernist movement with sweeping lines designed to elevate Saltdean’s status as a resort. In its heyday, immediately before the Second World War, holidaymakers and local residents would flock to it paying sixpence to swim and to sunbathe on the adjacent lawns.After the war, during which it was used for Fire Service training, it lay derelict until restored by Brighton Borough Council and stayed in use until the late 1990s when local people banded together to defeat a developer’s plan to demolish the lido and build apartments on the site.A Community Interest Company campaigned successfully to have the pool brought back into use which was achieved in 2017. Now it was the turn of the buildings currently being restored by Buxton Building Contractors of Surrey.Once completed the building will house an Art Deco event space, suitable for weddings, an exercise studio, library, community hub, café and heritage learning zone plus workspace.A key element of the design is the generous area of glazing facing the pool. Here will be installed Crittall Homelight Plus steel windows that replicate the original fenestration and, because of the slender frames, maximise the benefits of natural light on this bright coastal location.The windows are also hot dipped galvanised to prevent corrosion and Duralife coated with marine grade polyester powder which will offer the highest level of protection against the aggressive wind-borne sea salts that caused damage to the original building.Duncan Wilson, Historic England’s Chief Executive, commented: “The handsome Saltdean Lido was inspired by contemporary ocean liner and aircraft design and is architecturally probably the finest in England.”Once completed, thanks to the streamlined white concrete surfaces and the sparkling Crittall windows, the building will once more provide, quite literally, a shining example of its genre.

An openair swimming pool of a design described as the finest in England is being restored to its former elegance with Crittall windows playing a significant role.Saltdean Lido, some five miles east of Brighton, is a Grade II* listed Art Deco masterpiece built in 1938 utilising an innovative reinforced concrete structure designed by architect Richard Jones. It is one of only three Grade II* listed lidos in the country and has been on Historic England’s Heritage at Risk register for many years.The structure epitomises the essence of the modernist movement with sweeping lines designed to elevate Saltdean’s status as a resort. In its heyday, immediately before the Second World War, holidaymakers and local residents would flock to it paying sixpence to swim and to sunbathe on the adjacent lawns.After the war, during which it was used for Fire Service training, it lay derelict until restored by Brighton Borough Council and stayed in use until the late 1990s when local people banded together to defeat a developer’s plan to demolish the lido and build apartments on the site.A Community Interest Company campaigned successfully to have the pool brought back into use which was achieved in 2017. Now it was the turn of the buildings currently being restored by Buxton Building Contractors of Surrey.Once completed the building will house an Art Deco event space, suitable for weddings, an exercise studio, library, community hub, café and heritage learning zone plus workspace.A key element of the design is the generous area of glazing facing the pool. Here will be installed Crittall Homelight Plus steel windows that replicate the original fenestration and, because of the slender frames, maximise the benefits of natural light on this bright coastal location.The windows are also hot dipped galvanised to prevent corrosion and Duralife coated with marine grade polyester powder which will offer the highest level of protection against the aggressive wind-borne sea salts that caused damage to the original building.Duncan Wilson, Historic England’s Chief Executive, commented: “The handsome Saltdean Lido was inspired by contemporary ocean liner and aircraft design and is architecturally probably the finest in England.”Once completed, thanks to the streamlined white concrete surfaces and the sparkling Crittall windows, the building will once more provide, quite literally, a shining example of its genre.

Twinfix have been working their magic to help Network Rail restore Kettering Railway Station to its former glory. They have been helped in this project by the Railway Heritage Trust (RHT). The Railway Heritage Trust was created in 1985 by British Rail on the advice of railway heritage campaigners following the destruction of Derby Midland Station. The RHT is an independent company which assists the operational railway in its preservation and upkeep of listed buildings and structures. Network Rail and National Highways (Historic Railways Estate) sponsor the work of the RHT which currently holds an annual budget for restoration work, ensuring that high quality and the best materials are used to restore and preserve assets. Kettering station was opened in May 1857 by the Midland Railway, on a line linking the Midland to the Great Northern Railway at Hitchin. The Midland later gained its own London terminus at St Pancras Station. In 1857 the leather trade was in recession with over half of Kettering’s population on poor relief. The railway enabled the town to sell its products over a much wider area and restored the town’s prosperity. Originally the station had a single platform but in 1879 the station was quadrupled, and three new platforms were built. The Midland Railway commissioned waiting rooms, cast-iron columns, spandrels, and canopies for the new platforms to match the original 1857 design by Charles Henry Driver. In the 1970s, the glass canopies became a maintenance headache for British Rail, who proposed removing the glazing along with the cast-iron column heads and replacing it with sheeting. Thankfully, Kettering Civic Society intervened and saved the canopies and columns. 50 years later these important architectural elements needed some refurbishment but faced another threat. The Midland Mainline electrification programme meant that structural changes would be needed to the canopy structures to allow the overhead line electrical equipment to be installed above the tracks. Once again, the canopies were under threat but this time it was Twinfix which came to the rescue. Twinfix, the Warrington based pioneers of polycarbonate were the specified experts in the Network Rail business plan for the station refurbishment. Having already helped bring new life and importantly light into old stations as part of refurbishment work, Network Rail stipulated using Twinfix’s polycarbonate roofing panels and their mounting system to keep the overall aesthetics of the station but add a much-needed resilience to the canopies.  Twinfix recommended their Multi-Link-Panel glazing with 6mm solid clear polycarbonate to help the restoration project. The Multi-Link-Panel is an innovative, modular system that is incredibly quick to install and outperforms more traditional systems in terms of cost, performance, and appearance. Multi-Link-Panel canopies consist of pre-assembled modular glazing panels, manufactured to size for each individual project. Each panel comprises aluminium structural bars that are glazed with lightweight, yet tough, solid polycarbonate. The aluminium can be powder coated to a range of colours for a rust and maintenance-free life. As panels are pre-assembled in a controlled factory environment possible contamination and errors in installation caused by on-site cutting of the glazing sheet are avoided. These properties can result in saving two thirds of the time taken to install traditional split bar glazing systems. This can save on labour costs and drastically reduce any necessary premises shutdown time required while work is carried out overhead.  The team at Everlast roofing who installed the Twinfix Multi-Link-Panel were a great partner in this installation process and this partnership resulted in a great finished roof.Handling during installation is easier and safer than with traditional glass systems as panels are constructed from materials that are both strong and light in weight. The reduction in weight compared with glass systems has the added benefit of lowering the overall weight of the roof construction, decreasing the stresses on the existing fabric of a building, especially important where a roof refurbishment is being undertaken. It is this weight reduction that removed the need for reinforcement of the original columns and resulted in the restoration remaining faithful to the original design. As Twinfix manufacture the multi-link panel system they are in an ideal position to be able to help with designing out potential problems. Each roofing system is unique and bespoke, so Twinfix took advantage of their deep understanding of their product and the legislation covering such projects and added access hatches to the canopies which allow access above the glazing for maintenance, finally curing that 50-year-old headache. Vicky Evans, Director at Twinfix said; “The result of the restoration is truly breath-taking. Kettering Station is now awash with natural light and the platforms are a light airy place to wait for a train and shelter from the elements.” Tim Hedley-Jones, Director of the Railway Heritage Trust, says of the project: “It’s a great example where the use of modern materials helps to protect and sustain a truly beautiful historic station. Our grants have helped Network Rail to preserve Kettering Station using Twinfix technology, to continue to make it fit for purpose for today’s rail passengers.” So, if Charles Henry Driver were able to see the station today, he would instantly feel a sense of familiarity and be proud of the restoration work on this piece of railway treasure. CREDIT: Photographs taken by Paul Childs, Spheroview

The 110m, 29-storey curved on plan Westmark Tower is the tallest residential tower to have been completed in central London in 2021. Part of Berkeley Homes Central London’s prestigious West End Gate development in Marylebone, it features more than 14,000m2 of unitised curtain wall designed and supplied by aluminium fenestration specialists AluK and installed by envelope contractors Martifer. What makes this project really stand out is the collaborative approach that was demonstrated by AluK and the other consultants involved from the outset. With Berkeley at the centre of the process, the technical and commercial elements of the façade were successfully de-risked at pre-tender stage because AluK were able to work directly with lead architect Squire & Partners, delivery architect Design Delivery Unit (DDU), façade consultants Cladtech Associates and structural engineers WSP on a RIBA 4 system design for the unitised envelope. The challenge for AluK was to work with DDU to deliver a design that was true to the architect’s original intent whilst addressing the technical issues of a curved on plan façade from the second to 29th floor. All the unitised cells needed to be dead loaded back to a post tensioned concrete frame with a 3-dimensional floor bracket, whilst catering for the varying facets of the façade.The final unitised solution features more than 2200 unitised cells of three principal configurations. Each floor comprises: a vision cell, typically housing AluK’s concealed vent and full height glass panes, a panel cell, specifically designed to house specialist internal framework to carry articulated GRC (Glass Reinforced Concrete) feature piers and spandrels, and a recessed balcony cell with an integrated floating glass balustrade.With 36 different angles to overcome in a faceted design ranging from 0° to 15°, AluK developed a series of common aluminium extrusions to close the joints and reduce the number of profiles required. The horizontal stack joint uses an aluminium profile to carry the gasket and avoid the incidence of crimping as the cells are stacked around the building structure. What is also significant is that every cell connection provides four lines of system seal to ensure that the façade meets the stringent Cladtech performance specification and the CWCT Sequence B test.AluK’s system, extruded from 6063 T6 alloy, extracted benefits from both a mitred corner and a square cut system by creating a hybrid to suit both the client’s aesthetic desire for a mitred joint to the corners and Martifer’s manufacturing requirements of a square cut for economy.AluK also extruded tailored aluminium bracketry from a structural 6082 T6 alloy which was capable of supporting the system weight and allowing for 3-dimensional adjustment for precise installation.From the onset of the project, the Berkeley director team set out a time and design model of early engagement, specialist designers and fabricators all within a clear programme. This also included a series of productive workshops sharing client expectations and considerations. AluK not only facilitated these meetings but also bought into the collaborative ethos and contributed to a highly successful project for Berkeley.AluK’s designers are all from a fabrication/installation background and, as such, they design a value engineered solution from the outset. Part of this was using 14,000m2 of AluK’s AW86 unitised curtain walling system with minimal bespoke profiles and gaskets, yet it meets every challenge the project presented whilst offering a significant cost reduction in metal and accessories compared to the original specification in a competitor’s system. As part of the project team, AluK worked collaboratively alongside consultants Squire & Partners (concept architect), Buro Happold (thermal and acoustics), WSP (structures), Design Delivery Unit (delivery architect) and Cladtech (façade consultant). The façade design meets the thermal efficiency requirements of the building at 0.95W/m2K, as a weighted average. Using a 43dB Rw(+Ctr) acoustic glass, it also meets the sound reduction targets. Because AluK was involved at such an early stage in the project, the complete RIBA Stage 4 system design enabled façade contractors Martifer to realise significant cost savings for their tender and several months of time saving against their usual post-tender design and iteration phase. This also offered cost certainty for Berkeley and significantly de-risked the post tender delivery of the façade.Alongside the unitised curtain walling, the finished Westmark Tower will feature 241 AluK SC156 lift and slide doors, 750 concealed vents and 58 swing doors.West End Gate is Berkeley Homes’ latest luxury development being built on a 2.66-acre site. Described as a modern interpretation of classic London, it will feature a series of contemporary mansion blocks alongside the 29-storey curved stone tower. Work began on the first phase of West End Gate in the Spring of 2018 and was completed in Spring 2021, with internal fit out nearing the end.

Premier Inn located on Custom House Street in Cardiff is a Grade II listed building built in the mid 1800s. It has recently been transformed into a 248-bedroom hotel and associated bar and block restaurant.Custom House has been carefully renovated in accordance with the architectural plans, preserving its listed facades and historical elements. The scheme's concept was based on the goal of creating a superior tower that will blend in with Cardiff's ring of towering structures, serve as a backdrop for the historic Custom House building, and revitalise it from street level.KEIM Soldalit Fixativ was applied onto the newly lime rendered surfaces to equalise surface porosity. A coat of KEIM Soldalit Grob was used to act as a bridging coat on the painted render and to fill hairline cracks to create an even texture throughout. The technical representative, Bryan Roe, of KEIM Mineral Paints recommended the KEIM Soldalit-ME paint system by reason of withstanding the pollution with the added benefit of a long-expected lifespan.

Chapter Aldgate in White Chapel, close to the fashionable Brick Lane Market, offers high end student accommodation. It is one of nine accommodation buildings operated under the Chapter brand, which aims to provide a unique living experience for students from across the globe.Architects were appointed to the refurbishment project at Chapter Aldgate to deliver a new reception space, private and communal study and social areas, a new gym, fitness studio, lecture spaces and ancillary office facilities.Greystar, the owner of the Chapter accommodation brand, working with the architects, approached Meesons with the challenge of conceiving a physical entry barrier that would complement their radical idea of stripping back the interior space to reveal the raw structure of the building. The choice of interior scheme including metalwork, panelling and ceramic tiles sets this project apart from other student accommodation projects.Chapter Aldgate provides accommodation to 400 students and has a front of house team on duty during the day and security personnel overnight.

The redevelopment of Yatala Prison in South Australia is supporting the advancement of the state’s public prison structure, reinforcing the security and reducing the rate of offending. Dart Valley Systems have contributed to the completion of the $149 million project with the installation of their products.The products used were as follows:·       138 x VR01-010 High Security Ligature Resistant Toilet·       4 x VR01-072 V2 High Security WC Pan Less Abled with Grey Top·       140 x VR01-080 High Security High Sided Integrated Basin (not including sensors)·       2 x VR01-031 High Security Single Spout Integrated Basin (not including sensors)Our GRP High Security products are designed for the toughest environments, manufactured using specialist mould tools, the layers of thick gelcoat give it a hygienic, clean, and durable finish. The material is robust and fire retardant, making it ideal for high security or correctional facilities. The construction of Yatala Prison is set to be completed by April 2022. 

Architects HLW reached out to the Radii Pre-Construction Design team back in September 2021 with their design intent for a really unique glazed partition project for British multinational retail company Kingfisher.With the client being the home of many notable DIY and home improvement brands such as B&Q and Screwfix, HLW’s initial design aimed to create a ‘workshop’ aesthetic to the space through a combination of timber doors and upstands with glazed windows.The final design required steel framework to support the glazed windows and create the timber upstands.Radii’s Product Development Department developed this detail with the Pre-Construction team and conducted virtual stress testing to ensure the structures would be adequate to support the weight of the glass.The bespoke nature of the design and system meant that acoustic assessments needed to take place before the system could be specified for the project.Radii’s internal acoustic team helped to develop the design and conducted our own assessments, before the system was externally assessed by a third party to provide certification to the architect.

Two New Bailey is the 188,500 sq ft state-of-the-art of office development in the heart of Salford, Manchester.The building is designed to provide flexible working environments full of character; referencing the spirit of Salford’s industry and the site’s setting on the River Irwell. The unmissable red steel structure is exposed and brought to the outside to provide solar shading for the elegantly fabricated façade, created using Reynaers bespoke EF 86 unitised curtain walling - a complicated solution where the steel actually penetrated the façade!Sustainability and occupier wellbeing is at the heart of this impressive ten-storey office development and can be seen throughout, the building achieves a Grade A BREEAM-rated specification, and is equipped with bike storage, outdoor terraces and stunning panoramic views of Salford and beyond.Two New Bailey is already home to some prestigious companies with others following suit. We’re thrilled to be involved with such a vibrant and unique project! Products used: EF 86 bespoke unitised curtain wallingContractor: StaticusFabricator: Bowmer & KirklandArchitects: AHMM

Canonbie Road was home to a former hostel, which was demolished to construct a three-storey building comprising six council homes for families requiring temporary accommodation. Led by Lewisham Council as part of their programme to deliver new affordable council homes across the borough, the development includes dual-aspect family units of two and three beds in two wings that step with the sloping site. Each flat has generous private amenity space, access to a shared tree-lined garden and twelve cycle spaces.Cellecta’s YELOfon HD10+ was specified by Avanti Architects due to the system being lightweight, easy to install, and delivers unrivalled acoustic performance when used to isolate a floating screed from a structural concrete floor. YELOfon HD10+ is an acclaimed resilient layer system that carries 3 proprietary Robust Details: E-FC-5, 17 & 18.Building Associates Limited were supplied 450m² of Cellecta products for this development in Forest Hill.

Bermondsey Spa is a transformation of a neglected corner of south London into one with well designed homes, streets, spaces, and places for the local community. Located in Southwark, close to Tower Bridge and Bermondsey Underground station. 2,000 new homes, 40% of which are affordable housing, have been created. 16 GP surgeries in two new health centres, a NHS dental practice, pharmacy, youth, and play facilities, 2.5 hectares of re-landscaped open space, bicycle parks, council offices and a One Stop Shop, shops, including a food retail store, and offices for the Southwark Primary Care Trust have been constructed.Cellecta’s YELOfon HD10+ was specified by Levitt Bernstein for this development for its acclaimed resilient layer which isolates floating screed from the structural concrete floor. YELOfon HD10+ has superior impact sound deadening properties, is light weight and is easy to handle and install.Hyde Group was awarded this 25,000m² contract to construct this development in one of the most vibrant places to live in London.

Fresh Wharf is a multi-phase brownfield project which transforms the wharf on the river Roding. The project includes a demolition of the old industrial estate and construction of 911 one and two bedroom apartments in a range of tenures, flexible commercial spaces, generous landscaping, a new riverside walk and new infrastructure, along with parking concealed below podium gardens. Buildings ranging from 3 to 14 storeys are surrounded by cafes, shops, and restaurants, it is 15 minutes from Barking station, with access to the underground, overground and rail connections into central London. Cellecta’s YELOfon HD10+ was specified by Frank Reynolds Architects due to the system being lightweight, easy to install, and delivers unrivalled acoustic performance when used to isolate a floating screed from a structural concrete floor. YELOfon HD10+ is an acclaimed resilient layer system that carries 3 proprietary Robust Details: E-FC-5, 17 & 18.Countryside Properties UK was awarded this 40,000m² contract for this development in Barking.

The Baitul Futuh Mosque (the House of Victories) is the largest Mosque complex in Europe with a capacity to accommodate 13,000 worshippers. Funded by members of the Ahmadiyya Muslim Community, reconstruction was completed after a fire in September 2015. The five-floor redevelopment included new administration and assembly buildings with associated facilities and natural ventilation. It also includes multi-purpose halls, offices, and accommodation facilities for guests which include 12 private bedrooms and further dormitories, the associated works include sewer systems, landscaping, cable laying, infrastructure, enabling works, and access roads.Cellecta’s HiDECK Acoustic Overlay 28 was specified by John McAslan & Partners due to its highly conductive structural floorboard with rapid heat transfer characteristics enabling a more efficient under floor heating system. It also directly accepts all types of floor coverings, ensuring each apartment can be finished to the desired look.Ahmad Construction was awarded this 2,000m² contract to construct this historic redevelopment in South West London.

GRP End of Platform Steps | Case StudyContractor AmcoGiffen selected Dura Composites to design and fabricate 6 sets of GRP End of Platform Steps for Kings Cross Station in London, which were installed by Amco in a very short time frame to meet the needs of the tight project timescales. Weighing up to 80% less than steel and 30% less than aluminium, Dura Composites End of Platform Steps offer equivalent performance for considerably less weight. This results in major savings including lower installation costs due to more economical transportation, handling and on-site positioning.The client was delighted with the quality of the design and workmanship and with Dura’s ability to turn the fabrications around in such a short space of time, describing the structures as having “gone in like a dream”. As well as fully fabricated non-corrosive and non-conductive single unit GRP end of platform steps Dura Composites can also supply in component or flat pack kit form ready for quick assembly on-site.

The $18.8 billion Hong Kong–Zhuhai–Macau Bridge, the longest open-sea fixed link on earth, is now protected by fire panels from from global industry leader, Advanced.A network of 31 Advanced ExGo gas extinguishant control panels were installed as part of the active fire protection protocol for one of South East Asia’s most ambitious infrastructure projects. The Advanced network protects the artificial island gateway in Hong Kong that serves as an entry and exit point for the new 34-mile bridge-tunnel hybrid system, used by over a 15 million people a year.The ExGo panels were selected to protect critical server rooms in 10 different structures on the purpose-built island, including police and fire stations ,as well as customs and administrative buildings. Each extinguishing system was designed, installed, configured and commissioned by Peak Trade International Limited, with every ExGo panel connected to at least one remote status indicator unit.

Firefighters from South Wales Fire & Rescue Service are getting hands-on training in evacuation alert systems following the installation of an EvacGo system at the Cardiff Gate Training & Development Centre.The Centre trains around 1,400 firefighters in a range of advanced facilities, including industrial and domestic training buildings, a multi-purpose climbing and abseiling tower, dedicated area for road traffic collision simulations, a confined space tunnel, rope rescue structure and areas for hazardous materials. Most recently the Centre opened a state-of-the-art Real Fire Training Facility, enabling crews to undertake drills in a range of real-life scenarios – the first of its kind in Wales.Facilities like this are essential for ensuring firefighters receive the best possible training to respond effectively to a wide range of emergency scenarios. The addition of an EvacGo panel means that operational crews will be able to familiarise themselves with the operation of an evacuation alert system, ensuring they are able to use it successfully should they encounter one during the course of their work.

The scope of this ambitious project was to restore and transform an abandoned Neo-Gothic Cemetery Keeper’s Lodge with adjoining public facility into a luxurious mansion in just 12 months.  Works included demolishing the adjoining public facility to enable the construction of a new basement.The proposed new build construction would be a luxury ground floor extension which would run the footprint of the redundant public facility to offer a 4,000 square foot subterrain space with key features such as 13-meter swimming pool, 2 additional bedrooms, a tv games room and office space.Simon Gill Architect designed the ambitious project and was appointed as Project Manager.Delta Registered Installers 5 Star Basements were employed to undertake both dig out and installation of the structural waterproofing with Delta’s Technical Waterproofing Consultant, Paul Callaghan representing Delta. This approach at the design stage, allowed Paul to attend design team meetings and to ensure all criteria’s of BS8102:2009 were met.As aired on Grand Designs on 6th January 2021.

IntroductionFerrari World in Abu Dhabi is the world's first Ferrari theme park. The park includes 37 different rides and attractions and features the world's fastest rollercoaster “Formula Rossa” – reaching 240 km/h in 4.9 seconds. The park has been open since 2010 and has been nominated for numerous awards. Project:Ferrari World in Abu Dhabi needed a unique solution to allow for the maintenance of rollercoaster carts. Due to restricted space, a sliding hatch was proposed to allow easy craning in and out.Products Supplied Surespan manufactured and supplied an SLHE Aluminium, thermally broken, single leaf, electrically operated, sliding roof access hatch. The hatch was a large 5400 x 4000 structural opening sliding hatch.A sliding hatch allowed maximum clear space. Operated by a 230v geared motor. The lid and upstand are filled with 50mm thick CFC and HCFC free Polyisocyanurate insulation which offers a U-Value of 0.43W/m²K.

This stunning self build property delivered the dream home for our client. The vision of completely open plan areas, stunning vaulted ceiling spaces and stairwells made SIPs an obvious choice. The vaulted ceilings were formed with precision during the SIPs design stages and this complex roof them installed to exacting precision on site ensured the clients precise vision could be delivered.The specification of the 172mm SIPs panel ensured that U Values a low as 0.15 were achieved straight off the shelf which also delivered on the thermal, environmental and sustainability requirements requested by the client.This stunning property has endless features and is an aesthetic master piece, all of which was delivered through detailed design, engineering and installation by SIP Build UK as the appointed SIPs specialist.SIP Build UK took complete responsibility for the design, engineering and installation of the SIPs including all internal walls, floors and the huge amounts of additional structure in both glulam and steel to deliver this open plan, vaulted, stunning property.

This major expansion of the deep-water container terminal at Liverpool docks would significantly increase the footprint and capacity of the site. The site handles the world’s largest container ships and connects road, rail and canal networks directly to the heart of the UK mainland. As part of this project, external concrete surfacing was needed that would deliver long term resistance to the high volumes of HGV traffic using the terminal. After discussions with the contractor, the solution proposed was Tarmac’s TOPFORCE fibre reinforced concrete with a combination of synthetic macro and micro fibres. TOPFORCE can eliminate the need for some traditional steel reinforcement, making it quicker and easier to place. It offers excellent longterm durability making it ideal for commercial and industrial sites used by HGV traffic. This solution would deliver a saving in both labour and material costs and avoid the budget impact of the rising cost of steel. As well as improving the durability and structural performance, the use of macro fibres also improved sustainability significantly by reducing embodied carbon compared to traditional steel reinforcement. 

In order to visually integrate the new three-storey clinic building with a usable floor space of 10,000 m² in its environment characterised by small-sized housing units and green areas, Murphy Phillips Architects in co-operation with the colour designer Frances Tobin developed an own colour concept taking into account the psychological effect of colours.An integral part of this concept is approximately 3,500 ceramic panels and 2,000 ceramic rectangular tubes glazed on all four sides with a cross-section of 60 x 60mm and lengths of up to 1,200mm, which were vertically installed in front of the curved glass facades of the access areas like a filigree curtain.An innovative solution was required to achieve the faceted baguette screen which led to a bespoke support structure being developed with our partners at Systea Pohl Gmbh. The six green and blue shades exactly defined by the planners were specially developed for this project in the glaze laboratory of AGROB BUCHTAL after extensive test series.

Originally built in 1880, Winton Chapel recentlycelebrated it’s 135th anniversary. As part of the Universityof Winchester campus, the chapel plays a key role inUniversity life and hosts a multitude of events includingmusic concerts and war memorial services.Over the decades, the growth of the University campushas encroached on the space around the existingchapel. As part of Design Engine’s masterplan for theUniversity, the chapel has been extended and renovatedto respond to the ever-changing needs of the campus.When approaching the interior aesthetic, Design Enginewanted an ironmongery solution to complement theexisting oak structures whilst providing a modern form.Allgood were ideally place to provide the exclusive Holtrange of oak door furniture. Crafted from hand selectedFSC accredited oak, the range enhances the warm,natural feel of the chapel.At the request of Design Engine Architects, Holt pullhandles were specified on the glass entry doors andsupplied throughout the building, perfectly augmentingthe interior.

A MG500 flush glazed sliding folding system completed project in Coventry. Panel profiles finished in a bronzed aluminum to match the project design. Each panel applied with crittall bars and a reeded glass film, these panels make a statement. MondernGlide were involvement in the project via Planet and it’s been a pleasure working in helping with the design and construction works onsite. The redevelopment project was split into 2 different phases. Phase 1 was all about the sympathetic refurbishment of the main B1 auditorium and associated public spaces. It is about retaining and enhancing the historic nature of this space, whilst refurbishing many of the tired and worn finishes and fittings to completely refresh the space The benefit of the MG500 is that we require no structural support within the ceiling meaning this product can be installed anywhere. With the slim back painted border you have clear view visual lines allowing a superior light flow around the office, cost-effective installation, flexibility in the work environment as well as the simple fact that they look elegant and classy.

We provided 260m² of our Hyperion non-combustible aluminium 145 Pro-Grip Decking for Acton Gardens Phase 9.2. Acton Gardens is the regeneration of the former South Acton Estate - this particular phase consisted of a 15 storey structure, totalling 203 units. This project demonstrated an amazing approach to mindful practise through fantastic external appearances and brilliant work with the local community. The assurances made in terms of the environment, safety, and personnel were outstanding.Our client sought a dependable and contemporary non-combustible aluminium decking for their residential balconies. The hidden fastener system used in conjunction with Hyperion 145 Pro-Grip provided a robust flooring solution with a crisp finish that could easily be installed on aluminium joists. The end result is balcony flooring which fulfils legislative requirements as well as our clients aesthetic desires.Project DetailsSize: 260m²Colour:Anthracite GreyProduct:145 Pro-Grip Aluminium DeckingSubstructure: Aluminium JoistsLocation: LondonClient: AYM Services

When Uppsala Municipality was planning for Lina Sandells Park, they made sure to include input from the children in the area. Now, this park has become a playground paradise - offering a wide range of play options that are sure to spark the imaginations of young and old alike!Outdoor attractions for all agesOne highlight of this unique park is the Wall-Holla play equipment – a modular, space-saving playset. This flexible play structure consists of multiple climbing elements, slides, swings, ladders, and other interactive elements that provide a challenging and fun experience for all ages. It gives children an opportunity to explore their physical boundaries while also helping them develop motor skills, balance, and coordination.The upgraded facility also features an Interactive DJ table Fono, Chillout park benches with USB ports, and tables with chessboards to further stimulate its visitors. With such diverse attractions, visitors can guarantee that Lina Sandells Park will bring them unforgettable memories no matter their age!

The Jodrell Bank Centre for Astrophysics is the astronomical research centre of The University of Manchester. The centre is a world leader in radio astronomy-related research and technology development.Rough textured spray plaster...Our brief was to create a moon like surface ceiling that not only looked realistic, but most importantly to absorb sound and background noise from within the centre.We installed the Absorb-R Gypline Visible Acoustic Spray Plaster to the surface following the contours of the profiled metal deck, providing a Class A Sound Absorption.Absorb-R Gypline Visible Acoustic Spray Plasteris an extremely flexible seamless sound absorption system. The carbon-neutral Absorb-R GypLine visible acoustic spray is a high-quality and environmentally friendly acoustic spray that absorbs unwanted noise and can be used in a wide range of environments.The Absorb-R GypLine visible is a combination of recycled paper, wood adhesive, water and professional installation work. The tubular structure of the cellulosic fibres enables effective reverberation absorption.

The Spirit of Sittingbourne is a town within itself, offering town centre shopping, city living, hotel and a cinema complex.Within the Travelodge on this town centre development Soundis provided Soundis Acoustic Battens overlaid with an 18mm OSB and mineral wool insulation between the battens. This specification is a perfect combination of providing great impact and airborne acoustic performance due to the resilient layer pre-bonded to the battens along with the void created by the battens and the added mass within the build up from the mineral wool insulation.Acoustic solutions for both airborne and impact noises...The cinema specification on this project was a lot more specialised as are all solutions to the required acoustic flooring within cinemas. The system used on this project was the Soundis CineSystem – Ultra (Concrete/Structural Screed), one of two CineSystems which Soundis offer for anti vibration flooring requirements. This system is the natural choice of a floated build-up when there are no constraints in regard to weight, distribution etc. due the additional mass that this system provides and offers the greatest acoustic benefit.

New HQ in Leeds...The national broadcaster first announced it would be opening a new HQ in Leeds in 2019. Almost two years on, around 200 members of staff are beginning to settle into their new home at the Majestic in Leeds city centre.Soundis were contracted to supply & install approximately 2,050 sq m2 of seamless acoustic spray plaster to the industrial style ceilings.Our client opted for the rough texture Absorb-R GypLine VisibleAcoustic Spray Plaster System 35mm thick. We installed the plaster to the surface following the contours of the profiled metal deck, providing a Class A Sound Absorption.The carbon-neutral Absorb-R GypLine visible acoustic spray is a high-quality and environmentally friendly acoustic spray that absorbs unwanted noise and can be used in a wide range of environments.The Absorb-R GypLine visible is a combination of recycled paper, wood adhesive, water and professional installation work. The tubular structure of the cellulosic fibres enables effective reverberation absorption.

Copenhagen’s Amager Bakke is a visionary project in Denmark that doubles as a recreational playground and a waste-to-energy plant.The towering structure is over 280 feet high, has an estimated cost of $670 million and is a part Copenhagen’s commitment to become the world’s first carbon-neutral capital by 2025. Part of the facility is already on line.The waste-to-energy plant, a giant incinerator that burns household garbage to generate heat for approximately 160,000 households and electricity for 62,500 homes, began operating in March. The recreational component is still under construction.Kalwall® translucent sandwich panels provided a critical solution in this truly global project, with their aesthetic beauty, energy efficiency and, most importantly, their best-in-class explosion-venting properties.Kalwall panels are used in areas of the building where a potentially volatile event could occur. The panels work to vent pressure out of the building, allowing it to withstand an explosion without collapsing roofs or floors. The panels are designed to release from their mounting system, but remain attached to the side of the building to avoid becoming falling debris. The interior of the panels are shatterproof and include a Fiber-Reinforced Polymer(FRP) face sheet that can be customied to withstand 230 ft-lbs (312J) of impact.Staying close to the project’s mission of being environmentally conscious, Kalwall panels provide dramatic savings in energy consumption through exceptional thermal and daylighting performance that reduces heating costs and artificial light usage.Working through Sipral, a leading supplier of external building envelopes based out of Prague, the panels were delivered on schedule and required no on-site modifications. Amager Baake was designed by the highly-acclaimed architecture firm Bjarke Ingels Group (BIG) and has the world watching as it merges two completely different applications.BIG founder Bjarke Ingels hopes that Amager Bakke will “change public perceptions of what a public utility should be” by providing a social and physical infrastructure.Amager Bakke provides Copenhagen with a rooftop ski slope that is comprised of 1,600 feet of trails, as well as 10 running and walking trails. There is also a 260-foot climbing wall along the facade.Ingels said the concept of a structure that brings together two diverse interests can be lasting. “If you make a building that remains relevant to the people living around it, and using it and inhabiting it, it can last forever,” Ingels said in an interview with CNN Style.Photography: Christoffer Regild

Technical representatives from F. Ball have provided flooring with a cost-effective alternative to completely removing and replacing a weakened screed as part of a flooring refurbishment at the Aberystwyth Arts Centre, part of Aberystwyth University. Upon removing old floorcoverings, flooring contractors were faced with an extremely rough screed with weak patches, possibly the result of poor installation or curing techniques, environmental factors or age, that was unsuitable for the application of subfloor preparation products and the installation of floorcoverings. Some weak sections were mechanically removed, leaving about 75mm thickness to be made up. A structural engineer confirmed that the concrete bases were, otherwise, structurally sound. New P5 chipboard was affixed to the wood subfloors with screws and glued at the joins. It is often necessary to completely remove and replace a weakened screed. However, F. Ball technical representatives called upon to conduct a site assessment were able to recommend a less costly and time-consuming solution to make the surface suitable to receive floorcoverings, including quickly raising the level of floors where sections had been mechanically prepared. Firstly, any remaining weak spots in the base would need to be removed by mechanical means along with any surface contaminants to create a clean, sound micro-textured finish. Any dust and debris should also be swept away. Moisture tests indicated subfloor relative humidity (RH) levels in the concrete subfloors were as high as 78%, meaning a moisture management solution would be required. Contractors therefore applied a single coat of Stopgap F77 solvent-free epoxy waterproof surface membrane over the entire area to obtain a continuous barrier against subfloor moisture. Flooring contractors then used Stopgap 600 Base deep section levelling compound to raise the level of floors where weak patches of screed had been removed.  It was also recommended that the chipboard over the raised access floors was checked to ensure that the surface was clean, secure and undamaged before applying a minimum thickness of 0.2mm of Stopgap Fill and Prime over the entire area.  The whole subfloor area was then capped with a layer of Stopgap 1200 Pro high performance levelling compound to create a perfectly smooth base for the receipt of new floorcoverings. The final phase of the refurbishment was to install Nora rubber sheet floorcoverings using Styccobond F48 PLUS. 

This is the latest cycle hub designed, manufactured, supplied and installed at Salford Royal Hospital in Pendleton, Salford. Based on the flagship FalcoLok design, the 3m x 3m glass clad cycle hub is coupled with Sheffield stands to provide secure accommodation for up to eight bikes.Back In 2020, Falco installed a large hub at Salford Royal to accommodate 20 cycles with FalcoLevel-Premium+ two-tier racks. In May 2022, Falco were asked to visit Turnpike House by the same client to look at installing a secure shelter that wasn’t too imposing in height and size. The shelter was for staff to replace an old tired flat roof structure.To keep the same theme at the two sites, Falco used the same mechanical code lock and 11.5mm toughened laminated heat soaked glass in glass clamps, then customized the graphics to match. The steelwork of the cycle hub was powder coated in the same attractive NHS blue RAL colour.The unit accommodates eight cycles using traditional Sheffield stands and was designed to sit on the same footprint of the old shelter that would only accommodate five cycles.The whole shelter is a bespoke contemporary design of the classic Falco Cycle Hub shelter, which features clean lines through the glass cladding and supported by stainless steel glass clamps. The steelwork is hot dip galvanised to BS EN ISO 1461 and also meets UK structural design laws with EN 1090 accreditation. Rainwater is collected via innovative integral gutters as part of the roof system and a bespoke bund ensure that the cycle hub is weather proof!In addition to the cycle hub shown here for Royal Salford, Falco has also recently installed cycle hubs for many locations across the UK including Fairfield General Hospital, Rochdale Infirmary, Stromness Travel Centre in the Orkney Islands, Crewe, Runcorn, Birmingham International, Warrington Bank Quay and Carlisle station for Avanti West Coast, Bradford Royal Infirmary and St Luke’s Hospital for Bradford Teaching Hospitals NHS Foundation, The Royal Oldham Hospital for Pennine Acute Hospitals NHS Trust, Ninewells Hospital & Medical School in Dundee and a bespoke cycle hub for Leicester City Council.For more information about the project here at Salford Royal or how Falco can assist your cycle parking scheme, please contact our helpful sales team on 01538 380080.