"roof"

The Ascent Aluminium fixed ladder system was specified to create a permanent safe access route to the roof via a roof access hatch at Sheffield University Hoops were provided throughout for fall protection and the ladder was designed to BS 4211:2005 + A1 2008 and was manufactured in accordance with CE 1090 factory production control procedures. To assist the user when exiting on to the roof surface a ladder up post was included within the design. The ladder up post provides something for the user to grab hold of when both climbing out of & into the hatch, providing an additional level of user security.

Project: Birmingham Energy Innovation CentreDate: 2020 Background:·        APL were engaged to provide a non-combustible construction solution to meet challenging acoustic and thermal performance requirements for the roof and walls·        APL were able to meet the clients requirement for matching solid and perforated profiles·        APL provided all structural, thermal and acoustic calculations Systems:·        2,000m² of APL built-up pre-coated aluminium roof system, using the sinusoidal AP18HR and trapezoidal AP31/1000RR profiles·        1,300m² of APL built-up aluminium wall system, using the sinusoidal AP18HR and AP45HR profiles with both pre-coat and PPC finishes·        800m² of APL perforated aluminium wall system, using the AP45HR-Airwall™ profile with a PPC coating·        Bespoke featured fins in aluminium with an anodised-look PPC coating·        APL Tritherm™ GALV sub-framing ·        All flashings, fixings and accessories  Building Location:·        Birmingham

Harmer Drainage high performance Roof Outlets and SML above ground drainage were recently specified for a new, forward thinking children’s hospital in Liverpool.The Alder Hey Children’s Health Park is a large £250m project developed to improve the paediatric medical facility and enhance the experience of both patients and staff. The aim is to set the hospital as a new benchmark for the delivery of paediatric care in the UK and around the world. It includes six wards, a large critical care unit, 16 theatres and a host of clinical services, together with shops and cafes.

Fully compatible products from the range of TBA FIREFLY™ have been chosen to compartmentalise roof voids between apartments and communal lobbies of a large apartment building in the London Borough of Lewisham, providing 120 minutes fire integrity protection as part of a wide ranging refurbishment programme carried out earlier this year.The contract on Lewisham Homes’ Commodore Court in Albyn Road has been led by the sector specialist construction company, Mulalley & Co. with London/Sevenoaks based CLM Fireproofing carrying out the installation of the TITAN Lite™ 120:60 barrier system, in combination with Collaroll and the use of ancillary products from the FIREFLY™ range.CLM Fireproofing was founded 30 years ago by Clive Miles and has established a reputation as a leader in the fields of both passive fire protection and fire-stopping; working in a variety of sectors on projects right across the UK. A regular user of the FIREFLY™ range, many of its operatives have attended courses at the company’s premises in Rochdale to become trained FIREFLY™ installers.The Site Agent for CLM, Virginijus Pasvenskas, commented: “There was initially an intention to use a mineral wool flexible fire barrier, but the product was not tested for the scenario installed around the services such as a downpipe and it was upgraded to the use of the FIREFLY™ system by the client/project team. The installation of the TITAN Lite™ and the Collaroll to wrap the trusses and the services went very well and, as well as supplying specific details for the work, FIREFLY's technical team came to site to inspect the works. We completed our contract on schedule back in the summer.”TITAN Lite™ 120:60 has been developed for use in vertical separation or compartmentation situations, offering 120 minutes integrity and 60 minutes insulation and is able to be sealed around penetrations. It is widely specified to form fire barriers within roof voids and floor voids in many different property types, including tower blocks and other HMOs.The flexible woven material is easy to cut and fix, and is chemically treated to improve its cooling properties and therefore prevent temperatures rising in adjoining areas. The system has been fully tested to BS 476 Parts 20 & 22 and is third party certified by IFC. The six metre long rolls of TITAN Lite™ 120:60 have a minimum thickness of 6mm and are installed using special staples as well as high temperature adhesive.Employed as part of the FIREFLY™ System and also to wrap the services which penetrate barriers such as PHOENIX, ZEUS Lite™ and APOLLO Lite™, Collaroll comes in a roll which unwraps to 10m long x 300mm wide with a sewn in concertinaed skirt. The skirt can be moulded to shape to seal it neatly to the upright barrier, which is usually at 90 degrees to the Collaroll and fixed into place using the FIREFLY™ high temperature adhesive. The R31 Staple Gun and Staples are used to staple the Collaroll to itself tightly around the penetration.

For the new distribution centre at Schiphol Trade Park along the A4, living walls have been realised with MobiPanel, the living wall system from Mobilane. With a total surface spanning 750 m2, the facades of the new distribution centre is greened with the latest generation vertical green from Mobilane.Sustainable and innovative distribution centreA lot of attention has been paid to the appearance of the new distribution centre. With the design of Dedato Architecten, sustainability has not only been taken into account on the inside, but also sustainability at the outside of the building has been taken into consideration by including nature-inclusitivity. Dick Venneman, architect and owner of Dedato Architecten tells: “It is a building with its own characteristic appearance, a landmark from the highway. The building is in its materials friendly and accessible. The different surfaces in the facade gives it a human approach. The living walls and the vertically placed solar panels tells something about the sustainability of the building and plays a role in the preservation of biodiversity in the area”. In addition, the MobiPanel living walls makes the environment more sustainable and improves air quality. The installation of the living walls was carried out by Mobicare in collaboration with Zoontjens Boomprojecten. In addition to the living walls, Zoontjens also installed two large roof gardens with various trees, shrubs and 2,600 MobiRoof ECO sedum cassettes totalling 650 square metres.Distribution centre 2.0 Schiphol Trade ParkThe building spans 30.000 m2 of which 3000 m2 is available for offices. Under the distribution centre, there is a car park spanning 7500 m2 with space for 270 cars. The construction of the new distribution centre began in 2020 and is delivered by Dijkham Bouw BV. “From the environment, wellbeing and to prevent a paved environment, for the design it has been chosen to implement living walls, green roofs and ground level. We are very satisfied about this procedure. The execution is very good, the communication was good”, according to Marcel Smeets – Coordinator at Dijkham Bouw BV. The distribution centre was developed by Minerva Development. Minerva Development is an independent developer with years of experience in the development and realisation of business premises. “Since Schiphol Trade Park has set the goal of becoming one the most sustainable logistics centre, as developers we were very happy to take on the challenge. Next to all other facilities such as solar panels, we have opted for a lot of greenery in the design. Not only on the facades, but also in the surroundings of the building and on the roof. We are very happy with the end result and proud of the fact that because of the living walls, this is by far the most beautiful DC in the area. We are very curious about what the result will be over a few months when everything is in bloom”, Bob Lukassen – Minerva Development.Latest generation vertical greenFor greening the distribution, it was chosen for the new living wall system MobiPanel from Mobilane. MobiPanel is an innovative, sustainable and lightweight system for living walls. It is a modular and circular system consisting of omega profiles and pregrown plant cassettes (40 x 40 cm), provided with an automatic irrigation and drainage system. The plants in the cassettes receive water through capillary action. MobiPanel can be installed on flat or curved walls and is suitable for different types of walls, including certain types of sandwich panels. For the facades of the new distribution centre, sandwich panels from Cladding Point have been used. “With Mobilane, as a global expert with many years of experience, we can continue to lead the way in innovation and sustainability. Cladding Point and Mobilane are ready for the future together”, Frank Janssen – Managing Director at Cladding Point. Cladding Point’s Design+ Carrier sandwich panels contribute to the highest BREEAM category.Client: Minerva DevelopmentArchitect: Dedato ArchitectenConstruction period: 2021Installation: Mobicare

Project: Fast Food Franchise HQProduct: RapidRoof Pro & FastCoat ProProject size: 300m²Location: Maidenhead

The campus in Colchester, which is home to 15,000 students, is undergoing a massive phased transformation. Benx-RCM are currently supplying into phase three of the campus-build, known as The Pastures.Split across five new buildings, The Pastures will bring an additional 1,262 student bedrooms to the Colchester campus. One of these blocks will create a new hub which will include a reception, a post room, an administrative area and a student services centre, along with a laundrette and staff welfare facilities.Overseeing this £168 million project as main contactor is Bouygues Construction.Stanta were awarded the SFS infill package at the site. As part of this package, Benx RCM were selected to supply Y-Wall external sheathing board for the entire project.Y-Wall is a flexible calcium silicate based fibre cement building board, offering excellent fire properties as well as high levels of dimensional stability. The Y-Wall BBA Certification provided the Stanta project team with assurance that this building board solution has been tested to exacting standards, evaluated onsite, as well as undergoing a life expectancy assessment and a quality management system review.Y-Wall was utilised to create a sheathing for the five high rise structures. In buildings with storeys more than 18m above ground level, any products used in the external wall construction should be of limited combustibility. Being a non-combustible, A1 fire-rated building board, utilising BS EN ISO 1182 and BS EN ISO 1716 tests, Y-Wall is the optimum solution for a project of this type and size.In specifying the building board for this project it was important to ensure the optimum racking performance to enhance structural strength. Y-Wall conforms to European Norm - BS EN 594:2011 - the certification which proves the system has been rigorously tested and offers excellent racking performance, structural strength and stability.Specifying a building board that is fully tested to BS EN 1062-1 allows for adequate moisture resistance and durability. Y-Wall fully complies with this standard which ensures the building boards will have a life equal to that of the building. Selecting a building board with good external performance and durability is important, particularly through the build phase, as the product may be left exposed for several months prior to a secondary facade being installed over the top of the system. In order to generate speed and ease of construction, Y-Wall was supplied pre-cut to specified panel sizes. The fabrication work was undertaken by Benx Façades at its dedicated facility, to ensure a seamless process.

A regeneration development in Vauxhall by the Ballymore Group has seen the biggest transformation story London has ever seen. It has added an entirely new urban quarter to London. The South Bank regeneration stretches from the Shard in the east to Battersea Power station in the west. The area known as Embassy Gardens is at the heart of Nine Elms and includes up to 1.750 new homes and over 20,000sqm of office and flexible workspace spread over 8 building plots covering an impressive 241,548 sqm. RCM’s Y-Wall was used in its construction.

Pen-Y-Bont is a development of new build waterfront properties in the popular seaside resort of Abersoch. A £3.5m investment has seen the creation of a mix of luxury waterfront properties, designed by SDA Architects, Leeds. RCM supplied its Supertech Weatherboard cladding to the construction, which enhanced the properties coastal feel and gave it a distinct and lasting impression.

Our Approved Installer, JB Project Services, was tasked with the process of replacing the existing timber decking found on the external terrace area. This lovely space provides residents with a communal area that allows for panoramic views across the City of Leeds and is a key amenity for quality of life.

From the earliest concept stages, this London architect wanted to be sure that his garden room extension could really be the family's main living room. They were not looking for the traditional French Pinoleum Blinds that usually go with Vale Garden Houses, but instead, a modern horizontal blind, to be fully concealed when not required.Complete in every detail, coving to hide the lighting, shadow gap to complement the Blindspace cover finished in matching paint material. The attention to detail, at the planning stages, has paid off well with this installation.When taking the photos, the homeowner expressed her complete satisfaction with the way the blind had brought the whole room together. They were concerned that the inclusion of the large lantern would spoil the homely feel and use they wanted in this living area. The blind has meant that they can be comfortable in the room, at all times. They feel the blind is a huge success.

Case study of the refurbishment of the Intelhorce textile industrial complex (1957-2004) to transform it into the new logistics centre of the company Mayoral Children's Fashion in Malaga. 

Eurosafe designed and installed several solutions, including step units, guardrail edge protection, stepped and levelled walkways, ManSafe® systems, and raised platforms around heat exchange units for engineers' safety. A fixed stair unit was proposed for emergency access and egress planning.

A former brownfield site on Ascot Road, Watford is undergoing a transformation to provide a new residential-led quarter with much needed new homes and retail space.This project, by development and investment company, Orion, will comprise of buildings between six and eight storeys, with 489 new homes for the private sector of which 35% will be affordable homes, in addition to two lower floors of retail space.Orion is leading the development process at Cassiobridge Quarter, which centres on regenerating under-utilised land and buildings, making them into landmark destinations and improving the local community with enhancedinfrastructure and aesthetics.RCM was appointed to supply its high-performance sheathing board, DensGlass which will make up part of the through wall system to an RC frame with a lightweight steel frame infill.DensGlass consists of a fibreglass mat with a gypsum core, designed to provide a high degree of protection from the elements in external cladding constructions.Widely recognised by the GOLD colour, DensGlass fiberglass mat gypsum sheathing board, has an exemplary track record that spans more than 30 years.Thanks to its ability to protect the building envelope against incidental moisture damage during and after construction, DensGlass Sheathing is a preferred substrate under brick, stone and rainscreen cladding and suitable for lightweight steel frame, timber frame, modular / offsite and concrete frame construction types.In addition to the above features, DensGlass is A1 non-combustible, CE marked, lightweight with easy scribe and snap properties.On completion of the project, Cassiobridge Quarter with its modern design will provide a stylish appearance to the area with much-needed homes and a new community for residents to enjoy.

The International Quarter is a unique mixed-use scheme providing an inspiring new business environment, designed to create spirit, space, community and culture. The project comprises 4,000,000 sq ft Grade ‘A’ office accommodation, 275,000 sq ft hotel space, 350 new residential units and associated community facilities.

Moneypenny engaged the help of AEW architects to design a new and exciting office environment. With space to house 1,000 staff, Moneypenny wanted to have a new headquarters, which were both efficient office spaces, as well as a great environment for its staff to operate in. In turn, Pochin asked RCM to supply its 12mm Cemboard to the construction, because of the building board’s excellent acoustic properties, which were a major consideration for the construction of the call-centre.

The project had strict schedules which meant that minimal disruption to the surrounding areas was essential. A waterproofing system was required that would meet the requirements from both the public and private sectors as well as provide a contemporary, aesthetically pleasing finish.

Natural daylight can be hard to obtain in some rooms, especially when that room is situated on a second floor. Rooflights and Roof Windows can be a fantastic solution to this. Glazing Vision proved incredibly important to this new build using their technical knowledge and detail to create a new bespoke product to suit the client’s requirements.

Alumasc Rooflights provided an ideal solution to allowing natural daylight into the building from above. The unique kerb design incorporates both security and waterproofing to create a reliable, safe and secure rooflight, allowing horizontal termination of the waterproof membrane. This makes water penetration virtually impossible. The domed glazing is moulded from Marlon FSX Longlife, premium quality solid polycarbonate, which has an impact resistance up to 200 times that of glass.Technically sophisticated, Harmer AV high-performance aluminium roof outlets are chosen for this project as they guarantee a trouble-free performance and are especially suited to flat roofing applications featuring continuous membranes.Harmer AV roof outlets combine innovative product design with full industry compliance to meet the needs of rainwater drainage in any construction project, with the ability to drain up to 40% more roof area than conventional gravity outlets. Further to this, their lightweight, durable, non-corrodible design means that they will do so for up to 40 years.GX Pressed Aluminium Gutters are robust box section gutters designed for traditional wet jointing on site. They’re especially suited to applications where maximum capacity gutters are required. For the very large drainage area of the campus roof, they were perfect.Designed to fully accommodate thermal movement at every joint, they are lightweight, durable and noncorrodible, and, upholding the environmental prerequisites of this project, they are 100% recyclable.Finally, Heritage Circular Pipes are available in 4 pipe diameters and 3 pipe lengths, together with a complete range of fittings. Can be factory finished to replicate cast iron or with BBA certificated powder coatings in a range of colours.

Easy to handle, even for this incredibly large project.The Costco store in Wembley occupies a site close to the national football stadium. For the building’s flat roof, architects, Broadway Malyan, in conjunction with main contractors, JF Finnegan, required insulation comprising superb thermal performance and easy-handling ability - Recticel’s Eurothane Eurodeck more than fitted the bill.Ian Catterall from BC Contractors explained:"Eurothane® Eurodeck is a superb quality board. It’s really easy to install and presented no issues for what was an incredibly large project - the largest single-value project we have undertaken. It was an immense job, which required the highest-quality PIR. Eurothane® Eurodeck was just perfect.”About Eurothane® Eurodeck:Eurothane® Eurodeck is compatible with mechanically fixed single-ply systems, benefiting from high compressive strength and excellent dimensional stability that ensures the flat surface finish required for optimum performance in new build and refurbishment projects. It is faced on both sides with a multi-layer coated aluminum foil.

Project: Faraday Business ParkDate: 2021 Background:·        APL were engaged with the architect early in the project design and specification process, providing specification and system support through the tender process·        APL’s strong design and engineering capability ensured that the bespoke window pods designed by the architect were incorporated in early details·        Due to APL’s strong supply-chain relationship, all material was able to be procured and delivered on time to meet the projects programme·        APL provided all thermal and structural calculations Systems:·        10,000m² of APL built-up roof system with stucco-embossed mill-finished aluminium trapezoidal AP31/1000RR profile, along with PV support system·        8,000m² of APL built-up wall system with steel sinusoidal AP45HR in RAL 9006 and RAL 7012 as the external profile·        Bespoke window pods fabricated in 3mm aluminium with a Class 2 PPC coating·        APL Tritherm™ GALV sub-framing·        All rainwater goods including gutters and downpipes·        All fixings and accessories  Building Location:·        Fareham

In 2012 the town of Walsall underwent a major regeneration. The Waterfront North site was developed and was based on 2.2 acres of brownfield land, where more than 300 homes and apartments, as well as a Premier Inn hotel were to be constructed. RCM were appointed by Whitbread to provide Y-wall, an advanced flexible calcium, silicate based fibre cement building board, for the construction of the Premier Inn. This was to be used as an external sheathing board, covering the structural steel frame, infilled with SFS steel.

Glendyne natural slates installed on a unique renovation project for the Historic Hampshire landmark.

The University of West England has added high-quality accommodation to its Frenchay campus. The buildings on Coldharbour Lane consist of townhouse-style accommodation and 23 self- contained flats. RCM were appointed by Unique Envelope Façade Solutions to supply over 1,000m2 of Rockpanel Metallics in order to add a special effect façade to the timber frame buildings.

A successful refurbishment of a disused building translated into 42 beautiful one and two bedroom apartments. The building ‘Cambridge House’ was enhanced externally by applying cladding and updated glazing. RCM supplied Vitrabond ACM cladding to the project. An additional, unforeseen opportunity also presented itself to RCM whilst working on the project.

In January 2008, the Devon Partnership NHS Foundation Trust approved plans for a major redevelopment of the Langdon Hospital site based in Dawlish. RCM were appointed by the NHS to provide the Renderflex building board – a high performance cellulose fibre cement render carrier board and Y-Wall – a calcium silicate board on the inner leaf of the wall construction. The client specified robust walls in all areas, especially within the patient wards, which made RCM’s boards ideal for the project.

Rathbone Market is one of six schemes in the UK that has been delivered by English Cities fund (ECf), a regeneration partnership between Homes and Communities Agency (HCA), Muse Developments and Legal and General. Part of the 680,000 sq ft Canning Town & Custom House regeneration area programme, Rathbone Market was designed by Project Orange and formed the third and final phase of the entire development. Continuing its long-standing relationship with John Sisk and Son, one of the main contractors to the programme, RCM supplied a whole host of products for the successful development of the project.

Worcester has invested in a new £10m swimming pool as part of the city’s Perdiswell Leisure Centre refurbishment. RCM supplied the colourful Trespa® Meteon® cladding panels to the project, which were used on the outside of the pool area and entrance. RCM also supplied the colour-matched fixings and associated trims and the aluminium support frame system to this worthy project.

Manor Park is a new build development of 53 homes, located on the northern edge of Ashford in Kent. RCM supplied 216 planks of 190mm wide Supertech Weatherboard in a stained Light Oak finish. Plastestrip end and starter profiles (Plasticlad) were also supplied colour matched. Supertech Weatherboard proved to be the perfect choice as it has the beautiful look of natural wood without the need for costly maintena

Located on the former Anglia Ruskin University site, in the heart of Chelmsford, City Park West is a newly created vibrant community. The scheme started in 2013 and has already delivered homes and new green space with commercial units. The second phase includes the construction of 426 new homes, 4,900sqm of commercial floor space, new public open spaces and underground parking. RCM were appointed by Conneely Facades to supply fabricated Alucobond A2 cassettes, Y-wall sheathing boards, Aluminium façade support frame and fixings to the construction of phase 2.

Plans were passed in 2012 for the construction of an outstanding hotel in Birmingham city centre. The build was the first in a group of five, four-star hotels planned to open over a period of five years under the Hotel La Tour brand. The 174 – bedroomed luxury hotel was developed at a cost of £24 million and comprises a restaurant, bar with terrace and conference facilities. RCM’s Cemboard was used as a primary sheathing board on the project

Bourne Fields is the name of Cameron Homes’ flagship development of 14 exclusive five-bedroom luxury homes completed in August 2017. Located near Aldridge these homes command a price tag of up to £1,350,000 and are designed and finished to a very high specification. RCM were appointed by GAP Ltd to supply their Supertech Weatherboard in an Ebony stain finish to enhance the exterior appearance of these new-build exclusive homes.

The UK’s leading telephone answering specialist Moneypenny had steadily been growing since its inception in 2000. Its main business is looking after telephone calls for businesses.To no one’s surprise, the company found itself struggling for space to accommodate its ever-expanding workforce. Staff ended up occupying five adjacent offices, which were physically separated from each other, as was the staff.A solution had to be found. It was decided to invest in and create a new modern office building befitting the growth and success of a successful modern-day enterprise.Moneypenny engaged the help of AEW architects to design a new and exciting office environment. With space to house 1,000 staff, Moneypenny wanted to have a new headquarters, which were both efficient office spaces, as well as a great environment for its staff to operate in. Staff members were asked for ideas for their new work environment. The industry norm was challenged and the resulting designs were an antithesis to most modern office buildings.Pochin Constructions were chosen as the main contractor to build the new headquarters. A 10-acre site was chosen in the open countryside for the amazing new office space, miles away from any inner city environment with all its noise and distractions.In turn, RCM were asked to supply its 12mm Cemboard to the construction, because of the building board’s excellent acoustic properties, which were a major consideration for the construction of the call-centreEventually, a 91,000 sq ft building had been designed and built, to create the perfect environment for call handlingThe end result was an amazing building, with plenty of natural day-light, excellent office facilities, with great down-time areas, complete with a tree house and a pub.Moneypenny’s new headquarters have exceeded everyone’s expectations. The new building provides the right balance between productivity and down-time. A true testament to imagination, good architecture and quality building materials.

Wallbarn was approached by a commercial client. The client, with a rapidly growing workforce, was expanding, but wanted to utilise existing space to avoid moving premises. A disused rooftop was earmarked for conversion into an outdoor eating and leisure area for staff. Wallbarn’s unique iDecking system was chosen to deck the terrace. Our service team scoped the project, proposing 313m2 of ‘Terra’ iDecking boards, the EasyClick aluminium rail system, underpinned by our heavy-duty MegaPad adjustable pedestals. We were on site before, during and after installation to support the installers throughout the project. The terrace is transformed into a beautiful space.

The British Horse Society headquarters is on a listed deer park with many protected trees. The building’s circular design posed key construction challenges. The single storey office building was constructed in a doughnut shape, to ensure that a mature oak tree on site was preserved. In keeping with its green surroundings Spectraplan SM120 Dark Grey, a polyester reinforced TPE waterproofing system was mechanically fixed to a composite metal deck, ready to receive a sedum blanket.

Dublin City Council were particularly interested in IKO Carrara’s exceptional environmental properties with its view to adding photovoltaic panels (PV) to the existing building. PV panels in combination with IKO Carrara have greater efficiency, up to 25%, as the performance of the solar cells increases during sunny periods, at a lower ambient temperature.