"insulation"

Facing the necessity of establishing a functional serving window for seamless paperwork exchange with drivers, our client sought to upgrade from their standard UPVC residential-style window. Recognising the limitations of the existing setup, we proposed a tailored solution to meet their specific operational needs.In response, we engineered a robust commercial-grade aluminium horizontal sliding window, meticulously designed to streamline the paperwork exchange process. This innovative window system allowed for effortless sliding, enabling staff to quickly and efficiently pass documents to drivers with ease. Unlike traditional push-out UPVC windows, which were ill-suited for regular use in such contexts, our solution featured enhanced locking mechanisms and draft sealing, ensuring optimal security and insulation. By prioritising durability, functionalist, and user convenience, we provided our client with a vastly improved window solution perfectly tailored to their operational requirements.

Set in beautiful grounds this former coach house is nestled in a picturesque Cotswold village.This stunning orangery was the perfect solution for the family who wanted to have a light filled room, from where they could sit and enjoy their garden throughout the year.The stone-coloured exterior paint finish of the David Salisbury orangery is the perfect complement to the sandy-coloured Cotswold stone and stone roof of the main building.The glass lantern benefits from Pilkington Activ™ Blue self-cleaning glass, which has both self-cleaning and solar-control properties plus high performing thermally insulating Pilkington K Glass™ S as the inner pane of glass.The result of this carefully designed addition to a home that already oozes character and charm is a light filled environment that can be use throughout the Summer and Winter months, where the family can sit in total comfort.Images courtesy of David Salisbury.

A bespoke side sliding sectional garage door by Rundum Meir provides a blend of aesthetics and modern functionality in a Victorian house renovation project. The 19 ft x 12 ft garage has been transformed into a quality working space equipped and finished exquisitely, allowing for use as a utility area or office as well as a vehicular. A clear 2900mm span is provided by a sliding sectional garage door. Hand crafted using knot-free Spruce, this bespoke timber door in RAL 6021 Pale Green is fully automated with insulation between the five solid double skinned timber panels.With one third obscure glazing, the door allows for plenty of natural light to enter the garage. The design of the garage door panels and the cross styles in the window were the customer’s wish to satisfy the local conservation area requirements. It is the perfect example of the role a Rundum Meir garage door can play in transforming a garage to give it new purpose and flexibility.

Accoya cladding supplied by International TimberArmadilla create luxury experiential garden buildings. They currently focus on two core markets, hospitality and education, providing a self-contained environment for the users. Armadilla offer a smaller ‘Pod’ or the larger ‘Wave’ design but both options are ‘eco smart’, meeting the sustainability ethos of Armadilla.The garden buildings meet industry-leading insulation standards, have low energy air source heat pump technology and mechanical ventilation heat recovery. The smaller design, The Pod, can run off a one 13 amp electricity source.By endorsing the concept of the ‘Circular Economy’, all elements of Armadilla products can be recycled, repaired or reused. This is why Accoya is the perfect material choice for the external cladding, with a 50 year warranty. Accoya is a new introduction for Armadilla, justifying their product as world-leading for its sustainability and durability.Armadilla were awarded the 2020 Queen’s Award for Enterprise in Innovation.

The project comprised the construction of Newcastle’s tallest building, Hadrian’s Tower on behalf of The High Street Group. Following a 30-month build programme, the 26-storey luxury high-rise mixed-use development in the heart of Newcastle was handed over, with more than 60% of the apartments already sold or let at the point of handover.The development included 160 units which comprised a mix of studio, one and two-bedroom apartments and three spacious three-bedroom penthouse suites. Hadrian’s Tower offers 134,000 sq ft of modern living space a 4,300 sq ft rooftop sky bar and coffee house on the 27th floor.The scheme has redeveloped and in turn transformed the dilapidated city centre brownfield site into a high-quality pedestrian route into the city centre.Shield Membranes supplied numerous products and systems in order to waterproof, insulate and finish all external areas.

Owned by Shaanxi Tianhong Silicon Materials Co. Ltd., the Shaanxi Yousr Polysilicon Plant in China will produce polycrystalline silicon material for the solar photovoltaic and electronics industries. When engineering company Fluor was asked to design the plant, it was faced with a specific challenge.Much of the plant’s pipework and equipment is exposed to high temperatures, making it prone to corrosion under insulation. Fluor knew that conventional anti-corrosive solutions are often not able to protect equipment in these conditions, and the company was looking for an alternative but reliable and proven coating solution.Fluor chose our Versiline CUI 56990 coating to provide long-term protection for pipework, equipment and other hot surfaces. Versiline CUI 56990 can resist temperatures up to 650°C/1202°F and thermal shock and cycling in dry or wet service conditions. Versiline CUI 56990 is extremely resistant to micro-cracking and corrosion, even in tough operating conditions.

This New Forest family home features an impressive double-height landing space. A small hatch positioned 2.65m above the floor-level provides access to the loft space, which offers useful storage and contains the boiler. The homeowners wanted easy access to the loft. The easy-to-use 'Supreme Vertical' wall access loft ladder from Premier Loft Ladders provided the perfect solution.Despite being manually operated, it is very easy to use due to counter-balance springs and gas-strut mechanism. Furthermore, the Supreme Vertical is offered with a made-to-measure insulated hatch, which avoids having to have a separate (independently operated) door. In addition, the heavy-duty construction makes it ideal for regular use and long-term durability.Visit our website to read the full case study and view the picture gallery. You can also find the 'Supreme Vertical' in NBS Source.

During the core renovation of the Frankfurt office tower, the Lindner Group was entrusted with the complete basic fit-out and one of the tenant fit-outs. In addition tocarrying out various drywall works, high quality raised floors and energy-efficient heated and chilled ceilings were installed in combination with lighting systems fromLindner. High-quality wooden doors from Lindner’s own production, related joinery work, as well as flexible system glass partitions complete the construction package. Lindner also carried out plastering and painting work as well as tile, coating and flooring work, and additional installation services.Despite numerous challenges such as (heritage-protected) construction in existing buildings and the high logistical effort involved, the vision of a modern office tower wassuccessfully realized. Thanks to sustainable construction systems and building services combined with effective thermal insulation measures, the Global Tower is set tobe awarded with the DGNB Platinum certification.

Roof with a message... CHALLENGEFor the renovation of the arena Antwerp Sports Palace the architect wanted to design a roof that gave a message. From the air people should see an “A” appearing. This A would be the A of the county Antwerp and not the A from the city Antwerp. Also with the possibility to have (solar) energy production installed on the roof. SOLUTION Six new colours within the RENOLIT ALKORPLAN roofing range were developed specially for this prestigious project. The existing green coloured synthetic roof was used as substructure. The whole roof received extra insulation (thermal and acoustic) and the new RENOLIT ALKORPLAN roofing membranes were mechanically fastened following an installation plan. All the membranes for the Antwerp Sports Palace not only had a special colour but also a special finish with an invisible protective coating. All membranes have excellent fire resistance for roofs with a higher slope. On the south side of the roof amorphous solar panels were installed upon the RENOLIT ALKORPLAN roofing membranes. 

Ivydale Primary School is an expansion of the campus. Combating increasing demand for primary schools within the UK, it introduced a two-storey cross-laminated timber framed building on a second site nearby; this includes an amphitheatre. This extension has doubled the school’s capacity to accommodate key stage two children in a four-form entry primary school. Taking inspiration from the children’s illustration ‘The Fox in the Forest’ by Julia Woolf, this development won a regional RIBA London Award in 2018. Southwark Borough Council ensured the remodelled building was energy efficient, applying the London Plan’s energy hierarchy: ‘Be Lean, Be Clean, Be Green’.Cellecta’s HEXATHERM XCHiP was specified by Hawkins\Brown due to its high-performance thermal insulation with a P5 moisture-resistant tongue and groove chipboard to produce a high compressive strength, interlocking floorboard.Galliford Try was supplied 1,000m² of Cellecta products to develop this school in Southwark.

The Ikea Hammersmith roof terrace project was an exciting one to be involved with as it is a perfect example of when to use a rail-based support system over pedestals.Ikea is a global brand known for its simple design solutions that can be used by everyone.The system – TerraSmart Rail IGNOThere was 6600m2 of the TerraSmart Rail system installed across the terrace to support concrete pavers and porcelain pavers. The lattice make-up of the paving system meant that the insulation layer placed upon the original roof was held down. This framework offered a robust and reliable substructure to the walking surface that will experience a lot of foot traffic.As it is part of our IGNO range, the system is fully non-combustible.The ChallengesThe roof had existing features in the structural slab, which meant that pedestals alone wouldn’t have been able to successfully support the surface, and therefore, a rail system was employed. The rail system allowed easy adjustment to the height creating level plains across the terrace. This system also became an advantage when forming the ramp featured in the design because the TerraSmart Rail can provide non-combustible multidirectional support to the pavers maximising stability and reliability, creating a robust and safe incline a the desired angle.Two different pavers were used as part of the project, a 50mm concrete tile and a 20mm porcelain tile. The transition between the two pavers took place at the same level. The seamless transition between the two finishes was achieved by ‘zoning’ the areas and changing the paving support heights.As it was part of a larger building, the terrace had to account for the expansion and contraction felt over time by differences in the residual temperature. The paving supports had to account for this so that any heat-induced changes would have minimal impact on the safety of the surface. An expansion profile was manufactured to slot between the tiles found over the expansion seam in the insulation to overcome this issue. The expansion profile rises above the gap between pavers and creates an L-shaped cover, hiding any expected movement.Why the project succeededThe success of this project was down to the collaborative effort between everyone involved in the project. The unique features of the project were worked on by the project, innovation and specification teams at Ryno and were complemented by the installation carried out by Greenside Landscapes.

The SIPs Cladding Panel has been included as part of the innovative design for the Research Acceleration and Demonstration (RAD) Building at The University of Nottingham.The ProjectThe RAD Building has been designed to achieve BREEAM Excellent and will include Passivhaus measures to reduce energy requirements, providing a comfortable space for users whilst maintaining outstanding energy efficiency.The £7m development, funded by Innovate UK, houses many of the UK’s leading academics in its laboratories, offices and breakout spaces. The 142 mm SIPs Cladding Panel was used in the walls of the iconic 2000 m2 building, in order ton restrict energy demand.The original specification indicated both SIP and, space saving opportunities and quality delivery by qualified installers.Rising to the challengeA multi-disciplinary approach was taken to meet the project’s challenging performance targets including input from building fabric engineers, specialist designers and BREEAM consultants. The use of the SIPs Cladding Panel was essential to maximise space in the laboratory building, whilst maintaining excellent levels of insulation.High performanceIn addition to their excellent thermal performance, the combination of the panel’s OSB/3 facing and unique jointing system also help to limit air loss from the building. This allowed the project team to limit air-leakage to below 0.6 ach@50 Pa.The RAD Building development offered the opportunity for creating a building with a dynamic appearance and unique identity, consistent with the aspirations of the ERA initiative.The use of the SIP Cladding Panel was essential for maximising space in the laboratory building, whilst maintaining excellent levels of insulation.The RAD Building development offered the opportunity for creating a building with a dynamic appearance and unique identity, consistent with the aspirations of the ERA initiative. The use of the SIP Cladding Panel aligns perfectly with these aspirations, due to the panels’ FSC® (FSC®-C109304) certification, which demonstrates sustainable sourcing of construction materials.University of Nottingham RAD Building | Lewis and Hickey Architecture4Awards2019 – Winner | Sustainability Award 2019, East Midlands Celebrating Construction Awards – Celebrating Construction Excellence2019 – Winner | LABC East Midlands Awards Winner & Highly Commended2018 – Winner | EMPD – Sustainable Project of the Year, constructing excellence

“Good morning, I have two of your doors in a boatshed at South Georgia Island. They were installed 22 years ago and are in need of a set of bottom door seals” The correspondence originates from Paul Cousens, the facility engineer stationed at the British Antarctic Survey Station situated in King Edward Point, South Georgia Island – renowned as the smallest capital in the world. Positioned in the remote expanse of the South Atlantic Ocean, South Georgia lies at the equivalent latitude as the southern tip of South America, Cape Horn, approximately 1350km east of the Falkland Islands.The station's main edifice features two bi-folding industrial Q doors, serving as vital shields against hurricane-force winds and corrosive saltwater. Throughout the frigid winters, a team of twelve individuals resides and operates within this isolated outpost. However, during the summer months, the population surges to around twenty inhabitants. These Q Doors offer exceptional thermal insulation capabilities, resulting in long-term cost savings while simultaneously enhancing security and the architectural appeal of any structure. Serving as a versatile bi-folding solution, Q Doors can be seamlessly installed externally to address spatial limitations, thereby optimising space within equipment bays. With a variety of customization options available, you can tailor your Q Door to meet specific requirements, such as incorporating insulated double-glazed windows, choosing from a range of colours, and selecting between manual or electric operation. Paul Cousens remarks, "We contend with ferocious wind gusts reaching approximately 65 knots, where anything not securely fastened is swept away. Traditional rolling shutter doors are no match, folding Q doors have proven resilient against the elements. While we anticipate replacing the drive units in a few years, our current focus is on acquiring new seals to mitigate wind and water ingress." The enduring durability of these doors in such formidable conditions is truly remarkable and serves as a testament to the exceptional quality and resilience of the HAG Ltd. Q Door system. To be still fundamentally sound after over 20 years and just in need of replacement door seals was fantastic news to receive all the way from Antarctica!

2021 sees Rolls Royce unveil Testbed 80, the world’s largest & smartest indoor aerospace testbed, as part of a £90million investment. It has been a hard year for the aerospace industry, with production slowing, and cuts in jobs, however this ground breaking facility shows Rolls Royce’s confidence in the future of aerospace for decades to come.HAG Ltd. have proudly worked alongside Buckingham Group to assist in this ground breaking facility that will not only test propulsion systems of the future, but also secure jobs in Derby, UK for many years to come.HAG Ltd. were tasked with designing & manufacturing a roller shutter for this distinctive & state of the art facility, to enable Rolls Royce to test the largest, smartest and most powerful engines in the world by MDS Aero Support Corporation of Ottawa, Canada.HAG Ltd. designed, manufactured and installed 2 Armourguard F1 insulated roller shutters that were 7.5m by 15m. The F1 model is a high quality insulated security shutters delivering the highest level of security and offering thermal protection. A composite of foam filled sections is encased in a flat double skinned interlocking galvanised steel lath.The project:£90million project3 years of construction7,000 square metres, the same size as a Premier league football groundHouses the world’s largest exhaust pipeContains 3,218 tonnes of steelAnd 27,000 metres3 of concreteEquipped with a 40,000 litre fuel tankCapable of testing engines on Sustainable Aviation FuelThe most capable & complex testbed ever designed & builtWarren East, Chief Executive, Rolls-Royce, said: “Testbed 80 is the largest facility of its type in the world. However, it is not only big, it is also smart and features the most advanced testing technology we have ever used. As the new global hub of our testing capability, it will support the next stage of our UltraFan programme as we begin ground testing the first demonstrator in 2022. This incredible piece of infrastructure is a very visible sign of our commitment to this site and secures the future of Derby as the home of large engine development, continuing a history that began in the late 1960s with the RB211.”HAG Ltd. are proud to be part of this monumental development in the aviation industry.

The NHS Estates Team required a new office space and workshop area and proposed the refurbishment of an existing building.Systems in useHyranger®Starcoat® PMMAOverviewAxter Ltd were instructed by William Gough & Sons Ltd to produce a design for six roof areas, following a site survey report. The project included a mixture of new build and refurbishment areas, comprising of various systems and design requirements. This included a cut to falls insulation design to comply with Part H and BS 6229:2018. Roof A, the focus of this case study, had a series of convex or ‘barrel roofs’, requiring bespoke detailing and careful design to achieve robust detailing and the required U-value.The project value was circa £1 million. This included all building works and a strict budget for the roofing package, which was achieved. The programme for the works was 16 weeks and completed in Autumn of 2022, to the required deadline.The successful project was also nominated for a National Federation of Roofing Contractors (NFRC) award 2023.ChallengesAxter were appointed at RIBA Stage 2 to undertake site surveys and work alongside the Principal Designer as Designer under the Construction Design and Management Regulations 2015.The existing asphalt had shown signs of cracking and blistering, and the outlets were damaged from vegetation growth from a lack of maintenance. New outlets were installed with leaf guards, allowing free flowing water whilst preventing blockages.The proposed office section of the works required thermally upgrading to comply with Building Regulations: Part L. The U-Value requirement was 0.18W/m2K which could be achieved with a 120mm PIR flat board. Due to the curved profile of the roof, installing the insulation below deck level was considered. However, due to an inadequate ceiling height this was disregarded.Furthermore, this would have resulted in the development of interstitial condensation. Further design solutions had to be considered. To bend a 120mm board would have required multiple cuts to the insulation so the decision was made to split this into two thinner boards to achieve the radius more easily.When split into two layers the requirement changed to 2 x70mm boards (140mm total) as worked out using U-Value calculations by the in-house design team at Axter. A timber hard edge was introduced to abut the insulation at the building perimeter to separate the façade and the main field area.Systems and productsAxter’s Hyranger multi-layer RBM system was used across all six roof areas. The system is fully BBA and BRoofT4 compliant, and achieves a guarantee period of 20 years. For this project, Axter’s Goldshield Guarantee was chosen, which covers materials, workmanship and design liability. This was overseen on site by Axter’s Quality Assurance team, who audited the project inclusive of the installation, safety and general management of the roofing works.Axter Starcoat PMMA was used as a cost effective solution to coat the copper fascia and provide a fresh and seamless look to the exterior of the building.SolutionsThe Axter Hyranger multi-layer RBM system was installed using traditional gas driven torches to fully bond the (AVCL) Air and Vapour Control Layer and cap sheet layers. The underlayer was installed over a tissue faced PIR and therefore needed to be self-adhesive in order to reduce the risk of fire, complying with NFRC Safe2Torch guidelines. A cold applied Starcoat PMMA liquid was installed to the façade to achieve a seamless and cost-effective upgrade.The Axter Quality Assurance Team regularly attended site and were in constant communication with the appointed Axtershield Installer, Empire Roofing operatives, to ensure that the system was being installed correctly and to the expected standards in order to achieve the Goldshield guarantee required by the client. To achieve the guarantee level, all materials and workmanship had to be installed as per the Axter specification.The site agent from the main contractor was also regularly on site to oversee the project and ensure that deadlines and timescales were being achieved to keep the build on target for completion. The installation of the multiple roof areas was achieved to exceptional standards leaving the client very impressed with the workmanship.AcknowledgmentsWilliam Gough & Sons Ltd were very impressed with Axter Ltd on our first scheme with them at George Eliot Hospital in Nuneaton. The requirements of the scheme, which included a complex barrelled roof were investigated on site early in the design phase of the project and Axter’s recommendations were swiftly proposed and agreed with the client’s Architect. Once the design requirements had been established one of Axter’s approved installers were employed by us to very successfully deliver the scheme. The 20 year Goldshield guarantee provided for the Reinforced Bituminous Membrane system offered peace and mind to our client. Chris Hinton, Senior QS, William Gough & Sons

SubFloor acoustic flooring was used to help renovate, raise and acoustically dampen a 1318 m² old mill floor into 16 luxury apartments near Nottingham city centre.This simple and elegant solution raised an uneven floor by a step height to allow for installations and insulation. The joist and screw system allows for quick and easy assembly so that the floor can reach the desired height.Products:Wooden Joist 45x45x3600 mmSubFloor Screw 200 mmScrew Foot AcousticHeight Variation: 73 - 223 mmSystem Weight - c/c 600 mm: 2.65 kg/m²Materials:Pine T0-C24Fibre-reinforced polypropylenePolyamidePoint Load 50 x 50 mm: 5.3 kNUniformly Distributed Load:9.32 kN/m² - Between screws7.96 kN/m² - Next to screw over joistAcoustic Damping: Up to 28 dB[rating according to ISO 717-2]

SubFloor flooring was used to help renovate, raise and acoustically dampen concrete floors in apartments.The acoustic feet simply click onto the SubFloor screws and dampens any step noise up to 28 dB, this helps reduce; step noise, rebound noise and flanking transmission.This simple and elegant solution raised and levelled the floor to allow for installations and insulation underneath. The joist and screw system allows for quick and easy assembly so that the floor can reach the desired height.Products:Steel Joist 45x30x3800 mmSubFloor Screw 100 mmSubFloor Acoustic FootHeight Variation: 58 - 112 mmJoist separation: c/c 600 mmSystem Weight - c/c 600 mm: 2.21 kg/m²Materials:Steel, Z100 GalvFibre-reinforced polypropylenePolyamide + Rubber damping elementPoint Load Limit (50 x 50 mm):Between screws over joist - 6.78 kNOver screws over joist - 10.54 kN

IntroductionFerrari World in Abu Dhabi is the world's first Ferrari theme park. The park includes 37 different rides and attractions and features the world's fastest rollercoaster “Formula Rossa” – reaching 240 km/h in 4.9 seconds. The park has been open since 2010 and has been nominated for numerous awards. Project:Ferrari World in Abu Dhabi needed a unique solution to allow for the maintenance of rollercoaster carts. Due to restricted space, a sliding hatch was proposed to allow easy craning in and out.Products Supplied Surespan manufactured and supplied an SLHE Aluminium, thermally broken, single leaf, electrically operated, sliding roof access hatch. The hatch was a large 5400 x 4000 structural opening sliding hatch.A sliding hatch allowed maximum clear space. Operated by a 230v geared motor. The lid and upstand are filled with 50mm thick CFC and HCFC free Polyisocyanurate insulation which offers a U-Value of 0.43W/m²K.

A house dating back to around 1910 was dismantled in the St. Johann district of Basel to make way for a new building on the narrow plot. The construction company was forced to allow car, bicycle and pedestrian traffic to continue and had to make do with a building site that was severely restricted.The ten staircase elements were precast in architectural concrete at the factory, treated with Schöck Tronsole® products and shipped to the site where a crane lowered them individually into their exact position in the stairwell through an opening on the top floor. All of which took place without any standard fastening the elements – each weighing two tons – at the sides or on supports. After all, the challenge was to minimise the transmission of impact sound.Installation was performed by the on-site construction manager in Davidsbodenstrasse. It did not take long to win foreman Paul Willig over to the product: "The self-adhesive technology of Tronsole® makes it quick to install, without the need for tools.” Depending on the construction workflow, the impact sound insulation can also be easily applied at the prefabricating plant.

Perfect for office spaces, our MG600 glass office partitions and movable glass walls offer several benefits to your workspace and your employees.The advantages of glass acoustic walls include excellent light flow in offices, low-cost installation, flexibility in the work environment, and the simple fact that they look classy and classy. Not only that, but they also provide excellent sound insulation, enabling privacy between clients or important internal meetings.These flush glazed movable acoustic wall panels are constructed from an aluminum frame with flush tempered glass panels mounted on either side of the panel for a flush glass look. They work especially well in office spaces, impressing everyone who sees them, be it stakeholders, important clients or business partners.Additionally, you can choose to tint the aluminum frame according to your own design or branding needs. These panels maintain the spaciousness of the room's proportions while maximizing light and clear sightlines. Really great office aesthetic.

Travelodge have recently started a £100million nationwide modernisation programme as well as an increase of their Hotel brand sites. Travelodge Oxford is a New Build Development on Abingdon Road, built to help with the growing demand for affordable hotel accommodation in Oxford, mainly due to the increase in tourism as well as families visiting students in the city.The new Travelodge on Abingdon Road has 83 rooms, to supplement the demand in the area. The existing Travelodge in Oxford which was built in 1999, also has plans to be upgraded and refurbished with a new entrance, conservatory and a revamped restaurant.Soundis supplied the acoustic flooring at this Travelodge project for the Main Contractor Hinton Design & Build. The Travelodge specification for a high quality acoustic flooring system included 22mm T&G Chipboard and 19mm Plasterboard Plank, over a 30mm high density Rockfloor insulation floor slab with acoustic flanking edging band around the perimeter to separate and isolate all abutments. The whole project required over 1,200 sq metres of acoustic flooring.

Resilient 250 was installed beneath engineered wood flooring in the kitchen, landing and living room, covering approximately 75m². These spaces were located above bedrooms, and it was therefore essential to minimize sound transmission into areas where people would be sleeping. As Resilient 250 is a high performing acoustic underlay, this provided excellent impact performance in excess of UK sound insulation regulations. Benefits of Resilient 250 • Extremely fitter friendly • Clean, quick and cost effective installation • Less subfloor preparation required – an important factor given the client required minimal disruption • Provides lasting stability and comfort over time Made of durable sponge rubber, it is engineered to provide long lasting performance without deterioration. Resilient 250 provides sound improvement of 19 dB ΔLw, creating a quieter, more comfortable environment for the whole household. Resilient 250 is also an exceptionally ‘fitter friendly’ product, supplied in 10m² rolls for easy handling and distribution on site

Fulham JettyBauder Bakor 790-11 hot melt structural system with Bauderflex waterproofing system and BauderGREEN sedum systemSynopsisFulham Wharf is a landmark regeneration scheme that began in 2013 and included the ecological enhancement of an abandoned jetty on the River Thames. This redevelopment was designed to provide the local community with an ecological education centre and bio-diverse wildlife reserve.Bauder Building BoardProject:Fulham JettyLocation:LondonRoof Area:1,000m²Specifier:FabrikApproved Contractor:Accurate RoofingProject challenges One of the major challenges for this roof was installing the central sloped section, which required exceptional levels of technical input and workmanship. This roofing area was waterproofed with the same bituminous green roof system as the upper roof; however a special timber design for retaining the substrate and sedum blanket was also needed. Since its official opening in October 2013, the lower wildflower roof has become a haven for a variety of different birds and insects.The resultThe building’s new roof swoops down to become a continuum with the jetty deck and is covered with a green habitat providing three distinct environments for wildlife; one on the flat roof, one on the slope and the third on the jetty deck. The education centre roof was waterproofed with Bauder’s root resistant bitumen membrane before then having a sedum blanket fitted. On the lower roof, 650m² of Bauder’s hot melt structural waterproofing was installed along with a wildflower blanket, providing an instant carpet of vegetation. Systems installedBauderflex bituminous waterproofing system1 BauderPLANT E 42A torch applied, SBS elastomeric bitumen capping sheet. The product features chemically treated bitumen to deliver superior root resistance which has been tested and approved by the FLL. The membrane is reinforced with 250g/m² spunbond polyester fleece to allow the finished product to cope with structural movement without fracture.2 BauderTEC SPRINT DUOSelf-adhesive bitumen underlayer with “DUO” lap technology to ensure thorough sealing of lap joints, even in lower temperatures. The product features a glass fleece reinforcement for strength and stability. The product benefits from cleaner, safer, and faster installation than traditional torch-applied membranes.3 BauderPIR FA-TELightweight, PIR flatboard insulation board with aluminium foil facing on both sides. This product has zero ozone depletion potential.4 BauderTEC KSD FBSSelf-adhesive air and vapour control layer with a mica finished upper surface to allow easy bonding of insulation using the specified Bauder Insulation AdhesiveBauder Bakor 790-11 hot melt waterproofing system1 BauderPLANT E 42Torch-on root-resistant, green capping sheet. Reinforced with spunbond polyester fleece to allow the finished product to cope with structural movement without fracture.2 790-11 with reinforcement layerHot melt rubberised bitumen asphalt with a percentage of post-consumer recycled materials that infills and fully bonds to all minor deviations in the deck.3 DeckPrimed concrete.Bauder XF 301 Sedum system1 BauderGREEN XF 301Sedum vegetation blanket instantly providing at least 90% coverage on an extensive green roof. Integrated water retention and filter layer.2 BauderGREEN AL 4040mm high perforated edge/drainage trim frames and retains the Bauder XF 301 sedum system.3 BauderGREEN SDFMulti-functional drainage and filtration layer which prevents the roots of sedum plants from becoming waterlogged.4 BauderPLANT ETorch-on root-resistant capping sheet green

Gloucester Transport Hub Bauder Thermofol PVC single ply waterproofing system SynopsisThe replacement bus station and regeneration of the surrounding area has created a unique and distinctive city centre building for the town. The design connects with Gloucester’s Roman heritage and association with aviation. The innovative roof design incorporated a canopy intended to reflect an aircraft wing that required a lightweight waterproofing and renewable energy photovoltaic (PV) solution.Bauder Building BoardProject:Gloucester Bus StationLocation:GloucesterProject Type:RefurbishmentRoof Size:1520m²Constructor: Kier Group PlcApproved Contractor:Kovara Projects LtdThe specificationThe Bauder Thermofol PVC single ply waterproofing system with the BauderSOLAR F PV solution met the brief precisely without compromising the aesthetics of the roof. This combination of Thermofol PVC single ply waterproofing system and BauderSOLAR F PV delivered a high quality, strong, energy efficient flat roof.This system was selected for the project because of its lightweight properties which complemented the deck and roof design. Light grey was chosen to reflect the colour of the cladding as the aesthetics was a key objective for the client.The OMG Rhinobond induction welding system was specified as the installation method which provided multiple advantages to the project, not only saving time and fasteners, but also optimising the field fix pattern of installation and ensuring that the load on the roof was spread between the induction welding plates. Products appliedBauder Thermofol U15 FR MembraneA high grade virgin polymer Thermofol PVC membrane ensures the optimum membrane characteristics to deliver high performance and a BBA stated life expectancy in excess of 35 years.BauderSOLAR F An aerodynamically optimised system for flat roofs using framed modules and mounting units, securing them to the roof using membrane-to-membrane welding techniques. This installation method means that the roof is not compromised by penetrations of fasteners or is it ballasted.Project challengesThe design of the Transport Hub and city centre location proved to be the key challenge to this project. The unusual roof configuration required a bespoke insulation scheme using BauderPIR M, an efficient rebated PIR insulation board, in order to achieve the required U-value of 0.18W/M²K.The deck configuration equally made the installation of the Bauder Thermofol PVC waterproofing system complex with the perimeter zone having to be carefully marked in compatability the wind calculation which included measuring factors such as wind speed, altitude, direction and exposure. Bauder and Kovara Projects were required to work closely together to ensure all criteria of the wind calculations were met. 40 modules of the lightweight BauderSOLAR PV solution were installed on the west side of the Transport Hub’s roof.The location of the project, Gloucester city centre, presented logistical challenges. Delivery of the roofing products had to be carefully scheduled and managed to avoid creating congestion in the area.The resultThe installation required constant co-operation and communication to embrace the live site operations within the restricted city centre location whilst allowing the bus station to remain fully functional. The roofing contractor delivered a superior standard solution and any complex issues that arose during the project were resolved promptly and collaboratively.System installedBauderThermofol PVC single ply waterproofing system  1 Bauder THERMOFOL U15 FR1.5mm polyvinyl chloride membrane (PVC) reinforced with a pre-coated polyester cross-weaved matting for mechanically fixed installations. 2 BauderPIR MThis efficient tissue-faced flatboard insulation has been specially developed for use within Bauder single ply systems. 3 BauderSYN DB-PE 100A blue, polyethylene air and vapour control layer. The product is installed by loose laying and suitable for Thermofol mechanically fastened and ballasted single ply systems.

Our purposeAs one of the UK’s leading housing associations, the Guinness Partnership prides itself on providing high quality homes that meet or exceed current Standards. It is therefore committed to a continuous programme of maintenance and asset management across its 60,000 homes estate.As part of that process, the 13-storey 1980s-built Waverley Court in Crewe was due for refurbishment, including new windows and heating for the 95 flats therein. An initial survey highlighted that the 1200m2 roof was failing and in need of upgrade to maintain its weathertightness.Our in-depth roof report also identified that the insulation was below current standards. Safety on the roof for maintenance was also an issue: the existing handrail was originally erected as a temporary fixture, penetrating the waterproofing and providing inadequate rooftop security for working at height.Our solutionThe existing waterproofing had perished beyond useability. We advised complete strip of the existing back to the concrete deck, and building up a new thermally-efficient roof to meet current standards required under the Part L of current Building Regulations.Our TA-25 W Flat Roofing System for warm roofs was installed by Approved Contractor Everlast as sub-contractor to the principle contractor, Wates. To address the poor falls on the roof, the insulation was tapered to the perimeter. We achieved an overall roof U value of 0.17W/m2K, exceeding the current Regulatory requirement of 0.18W/m2K. In line with Safe2Torch guidelines, our self-adhesive system was used to detail around roof penetrations for extractor fans and similar plant.We highlighted and designed bridging details to maintain the fire integrity around compartment walls to comply with Part B3 of Building Regulations.We designed a new, permanent and safe handrail system. This is fixed to the brick façade of Waverley Court, avoiding any penetration of the roof fabric and thus maintaining its integrity and watertightness, whilst minimising maintenance requirements.“Langley’s expertise and attention to detail has enabled us to deliver on our ambition of providing homes that people want to live in. Langley’s performance has helped us provide a dry, warm, safe living environment that exceeds current Regulatory requirement. The independent insurance-backed guarantee covering design, materials and workmanship adds value to our long-term estate asset management.”

As part of a £40 million re-development of an existing shopping centre in Farnborough, a new Sainsbury’s was to be the anchor store. The development was designed as a mixed use site and after a review of the store it was identified that project contractors, RG Group, would need to prevent the impact/structure-borne noise from travelling from the store and into the residential apartments situated above.RG Group, were required to install Regupol® 6010BA (REGUPOL sonus curve 17) in order to provide high performance as well as ease of use, necessary in meeting the tight deadlines of the project.The SolutionAcoustic consultants, 24 Acoustics, specified Regupol® 6010BA (REGUPOL sonus curve 17) to ‘float’ the entire shop floor. Quick and easy to install, RG Group was able to cover an area of 4,000m2 efficiently against tight timescales.Manufactured from recycled tyre crumb and resistant to ageing and deformation, Regupol® 6010BA (REGUPOL sonus curve 17) has a maximum load bearing capacity of 50kN/m2 and performs well, even under high point loads. This was a specific consideration for Sainsbury’s as various point loads, such as plant rooms, would be apparent in the final fit-out of the store.Regupol® 6010BA (REGUPOL sonus curve 17) has also been proven to retain its performance characteristics for a long and maintenance free lifespan. A sustainable specification, Regupol® 6010BA (REGUPOL sonus curve 17) offers zero GWP (Global Warming Potential) and zero ODP (Ozone Depletion Potential). Moreover, in addition to being manufactured from recycled materials, it is also completely recyclable.The ResultMeeting the tight deadline imposed on the project was facilitated by the efficient and on-time deliveries of material to site and the quick and easy installation of Regupol® 6010BA (REGUPOL sonus curve 17). With an impact sound insulation of 43dB and airborne sound insulation of 65dB, Regupol® 6010BA (REGUPOL sonus curve 17) achieved Sainsbury’s performance specifications and minimised sound transfer from the store.Louis Vandermerwe, RG Group, commented: “We were extremely impressed with the turnaround times from CMS Acoustics. As soon as Regupol was identified as the most cost effective and high performing isolation solution to meet the project requirements, we needed to move quickly to installation. The material was delivered to site exactly when we needed, and proved quick and easy to install.”

BACKGROUND: The 74,843-square-foot Student Pavilion is situated at the nexus of student activity on the Tempe campus of Arizona State University (ASU). The building, which was designed to be a Net Zero Energy building, delivers green qualities including renewable energy, energy-efficiency and zero waste to showcase of the university’s goals for Climate Net Neutrality and sustainable building systems. SOLUTION: In order to properly daylight the 21,000-square-foot space on each level and meet design goals, Weddle Gilmore Black Rock Studio utilized the Solatube SolaMaster Series 330 and 750 DS-C units. To ensure a consistent amount of daylight, the design team used Solatube’s proprietary Design Calculator to determine the number of units needed on each level and the amount of light that the Solatube Daylighting Systems would bring into the spaces. Thermal insulation panels were also added to limit the amount of heat transfer into the building from the roof, and extension turrets were used to raise the outer domes and limit the amount of shade cast upon the devices. 

SubFloor acoustic flooring was used to renovate, raise and acoustically dampen a 828 m² floor into 12 luxury apartments near Nottingham city centre.This simple and elegant solution raised an uneven floor up to 300 mm to allow for installations and insulation. The joist and screw system allows for quick and easy assembly so that the floor can reach the desired height. Acoustic feet were mounted onto the SubFloor screws for acoustic damping between apartments.Products:Wooden Joist 45x45x3600 mmSubFloor Screw 300 mmScrew Foot AcousticHeight Variation: 73 - 323 mmSystem Weight - c/c 600 mm: 2.86 kg/m²Materials:Pine T0-C24Fibre-reinforced VitamidePolyamidePoint Load 50 x 50 mm: 5.3 kN12.84 kN/m² - Between screws12.73 kN/m² - Next to screw over joist[According to SS-EN 1195:1998] Acoustic Damping: Up to 28 dB[rating according to ISO 717-2]

Salisbury Walk is part of the Girdlestone Estate in London, and the last phase to be upgraded by landlord the London Borough of Islington as part of their commitment to delivering decent homes standards.The TaskWorking to our detailed specification, Opus stripped the existing profiled metal roof and built up our TA-30 Flat Roofing System, installing insulation to achieve 0.18W/m2K as advised by current Building Regulations. Ventilation and rooflight hatches were also upgraded and new upstands fitted.The Outcome“Having achieved such a positive result in the refurbishment elsewhere on the estate by utilising the services of Langley and Opus, it gave peace of mind for all stakeholders to re-apply that formula in other works. It brings us a valued perspective, enabling us to make informed decisions going forward about the condition of the estate, knowing we have consistency in approach, design, materials and application. We also have the peace of mind, going forward, that the roofs are all upgraded to a high standard and are assured for decades to come.”Theo Petrou, Mears Group Project Manager

Based at Manchester’s waterfront in Salford Quays, MediaCityUK Studio Block is the largest media development in the UK and will become centre for the world’s leading creative and digital businesses. The BBC is one of mediacity:uk’s anchor tenants and from 2011 it will be home to five BBC departments including two TV channels and two radio stations; three of them are Radio Five Live, BBC Sport and CBeebies.Many of the studios in the main Studio Block have Stravifloor Jackup jack-up concrete slabs to optimise the sound insulation between noise producing and noise sensitive spaces. These floating floors in combination with the structure of the studios being isolated off Stravibase SEB simple elastomer bearings delivering high performance box-in-box constructions.The TV studios built off the upper floors were built using a heavily damped concrete construction supported at 600mm centres using Stravifloor Deck isolation rails. In these studios the structure of the studios was built off the floating floors to create the box-in-box whilst providing very stable conditions for the TV cameras.

With the success of Media City, Manchester has now become the Media Centre of the UK and the best place to study for a job in TV, Film and Radio.Manchester Metropolitan University has built a brand new Media Facility with industry standard studios to allow them to teach students in the highest quality spaces.Our local branch was employed to design, supply and install the concrete floating floors for 12 studios.The 100 mm thick concrete floating floors supported the drylining walls and ceilings to create box-in-box constructions with very high standards of sound insulation.The 50 mm void beneath the 100 mm concrete floating floors was created using Stravifloor Channel isolation rails and the voids were vented to avoid the trapped air layer reducing the isolation performance.Most of the studios were supported off stiff structural slabs with a natural frequency of >10Hz and the specification for the bearings was given as <8Hz.One of the studios, however, was supported off a supporting slab with a natural frequency of 6Hz and the specification for the bearings was changed to 12Hz in this studio to avoid structural vibration amplification.

Initial project meetings first started in early 2008, the clients owned a small cottage on the site which had been extended several times during the 80’s and had permission to make further adaptations. The mixture of building standards meant that their home was extremely drafty and very energy inefficient. The site itself is particularly exposed. The design which achieved planning permission was a crescent form which steps and slides into the slopes on the site. The crescent formation is in direct response to solar orientation.The brief was to design a building which would accommodate the family for many years into the future, the planned occupancy would be for 5 adults. Additionally, the home will be used for large family occasions. A requirement was set for a minimum 16 seated spaces to be available for dining during these family occasions.Op-Deck was added into the scheme very early into the design process as the way of creating the highly insulated structural floor as the house was being designed under Passivhaus standards. The overall U-value of the property is 0.1w/m2K as standard. The system was installed on the lower and ground floors and also the roof.

Located on the north side of Wrexham town centre, the BREEAM excellent Yale Campus one of the largest projects undertaken by Coleg Cambria across its network of six campus sites, which has a base of 7,000 full time and 20,000 part time students.Maximising daylight and ventilation, the glazed façade spans 1,200 sqm across the building. Specified for proven performance and thermal insulation, TECHNAL curtain walling offers a fully capped, mullion-drained solution. With an aluminium substructure width of 52mm, it creates a slim sightline while also providing the necessary strength and inertia requirements.Contributing to higher credits for the critical Energy 01 part of BREEAM, which is concerned with the reduction of energy use and carbon emissions, TECHNAL A-rated Dualframe 75 Si windows offer exceptional energy efficiency. For the Yale campus, a U-value of 1.1W/m2K was achieved. As well as being inserted within the curtain walling, the windows have also been fitted in a vertical panel format to create a striking rectangular pattern within the gold cladding.

Kidwells Estate, on the outskirts of Maidenhead in Berkshire, is undergoing major regeneration involving seven new blocks, which are part timber clad and vary from three to six storeys of structural concrete frame. Long cantilever walkways that service multiple flats are a feature of the new development and the unusual design demands of the walkways presented a technical challenge.The solution required a relatively unusual combination of products and Schöck resolved the various issues by designing in its Isokorb® T type HP. It is a product utilised only if horizontal, tension and compression forces are present in the design and additionally it is necessary to integrate the Schöck Isokorb® T types Q-P as well, for linear or point connection to support high shear loads. Schöck Dorn type SLD Q50 heavy duty stainless steel dowels were also incorporated to enable the transfer of vertical shear forces and allow two directional lateral movements at the expansion joints. The result was a completely secure thermally insulated load-bearing connection at all of the restricted, but key structural points.

The building brings together the Kent Business School and the School of Mathematics, Statistics and Actuarial Science to promote synergies, collaboration and interaction, foster knowledge exchange and enhance the reputation of both schools. The development had a construction cost of approximately £26m and was completed at the end of 2016.The 8,200m2 building for University of Kent’s Business School and School of Mathematics, Statistics and Actuarial Science is located towards the northern edge of the Canterbury campus. The £26m facility creates a vibrant new campus destination and allows two of the University’s most successful departments to expand and improve their current activities.Designed to achieve BREEAM Excellent a series of interventions integrate the building into the campus and the ecology including new cycle and pedestrian pathways and green roofs that help increase biodiversity. Passive measures of natural ventilation with thermal mass and night time cooling are prioritised over active measures. Extensive roof mounted photovoltaic panels provide in excess of 10% renewable energy.Shield Membranes supplied all waterproofing, insulation and finishes to all roof areas on the Sibson Building.

Two shades of blue, light and dark, formally in glass panels, needed to be replicated when the glass was removed and replaced within areas of the rainscreen façade and spandrel panels across all levels of a student accommodation tower block in Kings Cross, London.Powdertech was sent shards of blue glass from the old windows, to match with a powder coating both in shade and gloss level. Working in close contact with the client Powdertech directed one of its powder manufacturers to make two unique shades of blue to match the old glass in both colour and gloss. Powdertech coated 4500 sq m of aluminium spandrel panels of sizes ranging from 350mm by 2500 mm to a larger size of 900mm by 4500mm.The non-combustible cladding panels are designed to help prevent fire damage quickly and easily spreading as part of the system. They perform to technical criteria, sound insulation and thermal performance and reduce environmental issues. Powdertech’s powder coatings and application techniques all conform to reaction to fire rating A2-s1,d0, thus contributing to the fire safety of the panels