"general engineering services"

Hydrock is an award-winning, multidisciplinary engineering design consultancy working with clients across the UK. With 16 offices and over 500 staff, their work covers various sectors, including acoustics, nuclear, fire, civil + structural and building performance engineering. Director of Building Performance Engineering, Anuran Wickramasinghe, caught up with us to tell us more about the work Hydrock does for its clients and why the business uses NBS Chorus on its projects.WORKING COLLABORATIVELYAs a multidisciplinary consultancy, Hydrock work on a wide range of exciting projects, from concept to detailed construction drawings to post-occupancy evaluations. Recent projects have included the new facilities for the English National Ballet, UWE's engineering faculty and Bristol’s inland surfing destination, The Wave. According to Anuran, the ability to work on projects in the cloud has been one of the most useful features of NBS Chorus. As a cloud-based specification platform, Chorus allows multiple users to work on a specification remotely and on a range of devices, which has been extremely useful for Hydrock given the distance between their offices - and around 90% of their technical staff are currently working from home. “We’re dispersed all around the country and are working from home so having an online version of the spec is very helpful,” he said. "Having an online platform makes things much easier for us while working from home because now the engineers can access the specification and share information without overloading our servers"IMPROVING CONSISTENCYBefore adopting NBS Chorus, Hydrock used desktop product NBS Create, which is due be retired. Anuran highlighted the consistency and standardisation benefits that NBS Chorus’ stylesheets feature provides as one of the significant benefits the business has seen since making the switch. “One of my main tasks last year was to standardise our specifications and projects, and that is why we decided to use NBS Chorus. NBS's automatic updates to the standards and guidance take away a big slice of our work because we cannot dedicate a team to continually update our standard template. We’re pushing hard on our branding and thanks to the Stylesheets feature; we’ve now got the front page of our documents looking standardised which is great progress.” “Shortly, we want to utilise the Masters' feature and have one standardised template that we can work on to create our specifications and projects.” In terms of helping Hydrock create more robust specifications, Anuran says that the prompts and guidance notes provided within Chorus have helped improve decision-making during the specification process. The ability to start specifying early describing system performance before developing a fuller specification defining products and execution requirements is also of benefit. “The prompts on whether to park or specify something have helped us to progressively develop a robust specification because we can always revisit the specification and make sure that we haven't missed something that could lead to an omission on a project which could be extremely detrimental."SUMMARYIn summary, NBS Chorus is not only helping Hydrock to create more robust and more effective specifications, but it’s also helping to improve collaboration across the business’ different locations and disciplines. "Having up-to-date information and the template there help us to produce the documents much more efficiently. I don’t like the ‘copy and paste’ style of doing things because you could be working on a residential project and accidentally insert a clause from a healthcare project which happened to be the last specification the engineer worked on. The efficiency comes from being able to use the template as a starting point and not having to write a specification completely from scratch," Anuran said. “The collaboration aspect of NBS Chorus is the key because it means that the different disciplines can access and work together on the document at the same time."

Over 2,000m² of BEMO N65/400 in stucco embossed aluminium was supplied on the new motorway services for the M6 near Rugby. Lengths of over 60 metres required the panels to be site rolled at eaves height, while the envelope took advantage of the non-metallic GFK halter to ensure resistance to the friction forces associated with thermal movement of long roof sheets.

Cambridge University, Department of Civil EngineeringBauderBLUE STORMcell with BauderSOLAR G LightSynopsisThis new build project in the centre of Cambridge combines a Sustainable urban Drainage Solution (SuDS) with vegetation and renewable energy in a warm roof construction.The client for the Department of Civil Engineering at Cambridge University, R H Partnership, identified sustainability as being a key driver in the design of the roof, but also sought a single source supplier that could provide a guarantee for both workmanship and products. Bauder’s systems range encompasses products to meet all the sustainability objectives, and with our network of approved contractors carrying out the installation, we could offer the comprehensive guarantee that was required.Bauder Building BoardProject:Cambridge University Department of Engineering​Location:CambridgeRoof Area:1610m²Client:University of CambridgeSpecifier:RH Partnership ArchitectsMain Contractor:SDC LimitedApproved Contractor:Voland LimitedThe specificationTo meet the sustainability criteria set out by the client, the Bauder technical team designed a roof system combining an extensive blue roof, a green roof and a solar PV array. The first and most fundamental element of the roof system though is the waterproofing. Bauder Total Green Roof System (BTGRS) was selected as it provides robust and durable waterproofing with a life span in excess of 35 years, as validated by BBA Certificate 10/4744. The Plant E cap sheet has also been tested by the FLL to ensure long term root-resistance, making it ideal for use in conjunction with the BauderSOLAR G LIGHT system. The BauderSOLAR G LIGHT system is a unique way to combine rooftop vegetation with renewable solar energy. The PV panel mounting boards are held in position using the growing medium as ballast, meaning the waterproofing is not penetrated and therefore compromised. The mounting boards incorporate a water retention feature which allows a small amount of excess rainwater to be stored for short periods of time for the various plant species to feed from. The BauderSOLAR G LIGHT system’s unique mounting system lifts the panels above the vegetation allowing the plant life to grow freely and therefore qualify a greater area of the roof as biodiverse.In addition to the BauderSOLAR G LIGHT system, a blue roof was added to the build-up. Blue roofs are sustainable drainage solutions designed to manage stormwater on a flat roof to reduce water runoff rates and ease flash flooding and standing water in built up areas. The BauderBLUE Roof System attenuates water from a flat roof over a 24-hour period via a restrictive flow outlet. Calculations are carried out to determine the rate at which the water should egress the rooftop. This is determined by the local planning authority and is often set as low as 5-8 litres per second per hectare. With these calculations, Bauder can design each flow restrictorto meet the necessary runoff rate. For the Department of Civil Engineering, the main roof area of 1455.5m² required two flow restrictors, each with flow control holes to ensure the specified discharge rate of 0.77 litres per second was achieved. The maximum depth of water the roof is designed for is the H-max. When the water level reaches H-max, it will drain via the emergency overflow pipe. These overflow pipes are set at the same height as the H-max level. On this project the H-max was calculated to be 99mm. Although an unlikely scenario, this provision for a ‘once-in-a-hundred-years’ storm event will ensure that the structural integrity of the building is always preserved.Project challengesThe roof deck was constructed using a pretensioned concrete plank roof structure. Due to the large span of these planks, the dead load weight to the roof would be restricted. This being a blue roof with green landscaping and PV (a reasonably heavy build up), presented the issue of balancing the need of the roof design and the weight restriction of the supporting structure. To add to this challenging scenario, the pretensioned deck did not provide a completely flat finish. When installing a blue roof, a flat deck with no positive or negative falls is essential, as detailed in the 2018 update of BS 6229 – Flat roofs with continuously supported flexible waterproof coverings. To overcome this onsite challenge,the final deflection of the fully loaded roof was calculated and the concrete deck was screeded to give a flat finish.The resultBauder believes this project to be one of the first of its type in the UK to bring together so many rooftop systems in one space. Project management and clear communication was paramount in order to ensure a smooth installation. The Bauder project team consisted of green roof and solar PV product managers, area technical manager, technical design team, site technicians and approved installers for the waterproofing.With all the different elements being installed, green roof and solar PV product managers worked with our technical team to design the best possible PV array configuration for optimum energy generation whilst also qualifying for the maximum biodiverse area.Bauder site technicians worked closely with Bauder approved contractors, Voland Asphalte Ltd, to ensure works were kept to schedule and that a high quality of workmanship was maintained throughout.To ensure the landscaping is maintained, irrigation was installed by Access Irrigation Ltd. The system, Permadrip Pro, is a drip line irrigation system with anti-syphon design to resist clogging and pressure regulation. Due to the specialist nature of the irrigation system, Access Irrigation Ltd provided a bespoke design service.The result of this network of expertise was a multi-faceted support service for the client, specifier, main contractor and roofing and PV installers. System installedBauder Total Green Roof System (BTGRS)1 BauderPLANT E 42Green, 5mm torch-on root-resistant capping sheet.2 BauderTEC KSA DUOA self-adhesive, elastomeric, bitumen underlayer. This underlayer was used to ensure thorough sealing of lap joints in low temperatures when the roof was installed.3 BauderPIR FA-TETissue-faced flatboard insulation faced on both sides with aluminium foil to provide efficient thermal output.4 Bauder Super AL-ETorch-on air & vapour control layer. Once installed on the concrete pretensioned plank deck, it can act as a temporary waterproofing layer, allowing internal works to be carried out immediately which was a huge advantage on this new build project.BauderSOLAR G LIGHTThis BauderSOLAR G LIGHT system was a key factor in the specification of the project to meet the sustainability criteria specified by the client. 40 PV units were installed on the main roof area on the Departmentof Engineering. The forecasted energy generated for this arrayin its first year is 9.91MWh with a CO2 saving of 5.242 tonnes/a. BauderBLUE SR-B flow restrictorThe BauderBLUE SR-B flow restrictor is designed to be used in conjunction with a standard Bauder bitumen blue roof vertical outlet DN70. The flow restrictor is comprised of four parts; baseplate, overflow pipe, baseplate inner and baseplate outer seal. The polyamide baseplate fits within the 70mm vertical outlet, with the EPDM outer seal creating a watertight fit. The HDPE Overflow slots into the central hole of the baseplate with an inner EPDM seal preventing any leaks. The baseplate has a number (1-12) of 10mm restrictive flow holes bespoke to the project. The flow restrictor has no moving parts, hugely reducing the need for maintenance or risk of failure.

Monarch Aircraft Engineering (MAEL) is part of the Monarch Group, the UK’s leading independent travel group, with core activities concerning scheduled airline operations, tour operations and aircraft engineering. MAEL maintains its own fleet of aircraft, as well as those of other airlines and the UK military. Due to business growth, in 2013 MAEL opened a new maintenance hangar in Birmingham. Hangars have traditionally had fixed docking solutions, where the aircraft must be positioned in place under overhead safety rails or lifelines. However, MAEL’s new hangar was built to offer far fewer restrictions as to working location.

Verde is situated on the junction of Pitt Street and Wellington Street in Newcastle. Comprising of two buildings forming a V-shape, the facade runs parallel to both streets. These two structures are clad in green glazed terracotta tile laid horizontally across both buildings with a selection of projecting tiles to create a sense of movement and signalling the entrance to the development. For the glazing specification, the building was thermally modelled as part of the Part L Assessment with performance requirements for the windows generated by its outcomes and outlined by the projects building services engineer.

Project DescriptionThe capital of Austria, Vienna, is home to one of the country's most powerful structures: The parliament building from the 19th century comprises the seat of the two chambers of parliament, the National Council as well as the Federal Council of the Republic of Austria.As part of the general renovation of the historic building complex on Vienna's Ringstrasse, Lindner GmbH was involved in the construction project with numerous products and services. In addition to the repair of damage to the building fabric, the main objective was the general modernization of the property within the framework of the preservation of historical monuments. The combination of Lindner's modern hollow floor system FLOOR and more® and the historic overlay therefore met all the requirements. In order to continue to preserve the classic look of the wall and ceiling surfaces, the entire building services were installed in the access floor - completely in line with the maxim of sustainability.Completed Works:Floors:Calcium sulphate panels                         - FLOOR and more® comfort                - FLOOR and more®Cement fibre panels:                               - HYDRO comfortCeilings:Heated and Chilled Plasterboard Ceilings-Plafotherm® GK HEKDA®Insulation Engineering

Hethel Engineering CentreBauder Thermoplan FPO single ply system with Bauder solar PV systemSynopsisHethel Engineering Centre supports high performance engineering companies located throughout Norfolk. The original building at the centre had been operating at maximum capacity and they urgently required a new building to satisfy increasing levels of demand. The client wanted the new facility to meet a high level of sustainability, achieving a BREEAM excellent rating and using key renewable technologies, such as photovoltaics (PV) to minimise its environmental impact.Bauder Building BoardProject:Hethel Engineering CentreLocation:Hethel, NorfolkProject type:New buildRoof size:2,500m²Specifier:NPS GroupApproved contractor:Voland AsphalteThe specificationBauder’s Thermoplan single ply membrane was specified for the new building’s 2,500m2 roof due to its longevity. Roof areas totalling 500m² were fitted with 160 PV Modules, enabling the centre to generate at least 44.23 mWh of solar power each year and annual CO² savings of 23.40 tonnes. The PV system was installed without any penetration of the waterproofing or roof deck, ensuring the integrity of the roof is completely upheld. The simplicity of the installation also meant that approved contractor, Voland Asphalte, could install the entire PV array in just one day.Products appliedBauder solar PV system160 solar photovoltaic modules were installed with an expected energy generation of 44.23 megawatt-hours and a kilowatt peak of 47.20 along with Bauder's Thermoplan single ply membrane.  Project challengesThe centre remained operational throughout the works, which caused logistical challenges, however all deliveries were timed as not to conflict with vehicles moving in and out of the facility. The work at HEC was completed on time and to budget, providing the client with an innovative roof that boasts extraordinary environmental credentials.System installedThermoplan Single Ply System 1 Bauder Thermoplan FPO FPO membrane with laminated fleece for adhered installations; pre-coated cross weave polyester reinforcement for high levels of tear resistance.2 BauderPIR M 60An efficient PIR flatboard insulation with aluminium foil facing on both sides and rebated edges to remove a thermal bridge.3 BauderTEC KSDA technically advanced self-adhesive elastomeric bitumen air and vapour control layer with an aluminium foil facing for vapour impermeability.AdvocacyKarl Manning at NPS Group: “Hethel Engineering Centre is a perfect example of a project where outstanding workmanship and top quality products can harmoniously come together to deliver an exceptional, sustainable roofing solution. The Voland team in collaboration with Bauder provided the highest degree of technical support throughout the project, helping us overcome any issues we encountered promptly and efficiently.”

Following an extensive overhaul of the emergency lighting system at Leeds General Infirmary (LGI), the LuxIntelligent emergency lighting panel is ensuring ongoing compliance with the BS 5266-1 code of practice for the emergency lighting of premises.A large teaching hospital in the centre of Leeds, the LGI is a Major Trauma Centre and a leading centre for hand transplants. Following significant improvements to its emergency lighting system, 24 LuxIntelligent panels now ensure compliance across many of the hospital’s key departments, with over 2,000 standalone light fittings covering general acute services like A&E, intensive care and high dependency units, maternity and operating theatres.The system upgrade involved the recommissioning of panels and rewiring of loops to deliver a more robust and reliable system, with significantly reduced device failure rates. Advanced’s range of low voltage LED lighting was used, making the maintenance of fittings and sourcing spares simpler. With equipment also installed across Chapel Allerton, Seacroft and St James University Hospitals, Advanced is now integral to the Standard Operating Procedure for the Leeds Teaching Hospitals NHS Trust.

The new Engineering Building for The University of the West of England (UWE) is located at the main Frenchay Campus. Designed by multi award-winning architects, AHR, the iconic building will enable the university to deliver its vision for 21st Century engineering and inspire engineers of the future. It has been designed and operated to BIM Level two and aims to achieve a BREEAM Excellent rating. The building will accommodate up to 1,600 students as well as 100 academic and technical staff. The design brief was to create a space which would encourage multi-disciplinary collaborative learning. The outcome is an ideal environment for students to explore, create, and test ideas to change the world for the better.A large central atrium provides a generous space across multiple stepping floor plates which leads to social learning spaces, manufacturing workshops, wind tunnels, laboratories, computer rooms, and computer-aided design (CAD) suites. At the heart of the building there is also a hub for group study which will encourage students and academics to meet and exchange ideas.Lusso atria glazing was installed within the space to allow natural light into the core of the building and visual connection between different areas .  A combination of Lusso 105 framed glazed partitioning and Lusso 25 frameless glazed partitioning has been used for different specification requirements within the space and combine well with the wood and black coated steel beams to achieve an industrial look. 

Located in the East Midlands, Mountsorrel Quarry supplies the construction industry with large volumes of essential materials, which are used for construction projects throughout the UK.Due to an industrial fire which left a screen house beyond repair, a complete rebuild was required which included the design, supply and installation of safe, compliant access solutions.RequirementWright Engineering Group required four floors of open mesh flooring, handrail, stanchions and treads to re-build an industrial building at Mountsorrel Quarry that burnt down in November 2022, for the site to be back to full working capacity.SolutionLionweld Kennedy Group designed, manufactured and installed four floors of steel and GRP access solutions to the Mountsorrel site, enabling the building to be rebuilt safely. LK 20mm ball proof Safegrid flooring was required due to the height of the building and permanent access needed under each floor.Customer FeedbackLionweld Kennedy Group were by far the standout choice of all of the suppliers we contacted. From the beginning theservice was second-to-none, all items arrived on their project critical specified delivery dates, and the quality of the products were of a very high standard.Lionweld Kennedy Group remain a preferred supplier within the Wright Engineering Group due to the high quality of products and the excellent customer service always received.Luke Fagan, Construction Manager, Wright Engineering Group

A brand new, state of the art Oncology Unit had been proposed for Southampton General Hospital, to become a flagship facility for the area. Designed to house 27 dedicated beds, cutting edge treatment rooms and medical equipment, the new Oncology Unit would provide life-saving treatment for cancer patients and essential support services to the locality.With works originally scheduled to commence during the COVID-19 pandemic, the NHS Trust Estates Team worked closely with Garland UK and all contractors to speed up the construction as safely as possible, to ensure the vital facilities were available at the earliest convenience.From the outset, Southampton General clearly outlined their future intentions to increase the capacity of the Oncology Unit, and fully utilise the inverted roof design by adding extra stories of ward space.As an essential part of Garland’s brief, the unique design intentions for the building had to be factored in and the rooftop waterproofing system required careful planning.

Brick manufacturer Vandersanden is launching a new texture generator for its facing bricks and brick slips. With the new online tool, architects, property developers and consumers can design a facade by combining, among other things, different types of bricks and brick slips, colours, laying patterns and joint thicknesses.In total, the texture generator allows more than 1.1 million combinations to be created and compared. Thanks to cutting-edge technology, Vandersanden's texture generator displays the most detailed and realistic digital reproduction of a facade texture to date. The generated texture can be easily downloaded, including image folders and technical specifications.Maximising digital opportunitiesVandersanden has been focusing on the digitisation of its offering for some time. For several years, the company has been digitising various services for different customer groups. Knowledge sharing, inspiration and convenience for customers are central to this. The new texture generator is their very latest digital innovation."With the texture generator, we are making the most of the possibilities that the digital world offers, in order to better fulfil the present and future needs of our customers. The texture generator is an endless source of inspiration for both professionals and consumers. Professionals can visualise their projects realistically in a simple way, because the texture can easily be integrated into drawing programmes", says Nathali Donatz, Group Marketing Director at Vandersanden. "With the texture generator, we make it easy for professionals and consumers to design the perfect facade and by doing so, strengthen our role as the partner for creating beautiful facades."Lifelike visualisationsWhereas most texture generators on the market make visualisations based on photography, Vandersanden embraces a new technology, namely photogrammetry. This technology enables a digital 3D image of a brick, and in a later phase also of clay pavers, to be created by means of an extensive set of photos.As a result, products are displayed with a particularly high level of detail and 3D depth. The new technology also allows for greater scalability, which means that recurring patterns are virtually impossible. All this means that textures can be visualised in a particularly realistic and natural way. Vandersanden does not compromise on user-friendliness: the tool is very simple and intuitive to use.Texture generator 2.0With its texture generator, the family business wants to go beyond the existing tools on the market."By using advanced technology, we are addressing gaps in existing texture generators. Current technology allows for less detailing and less flexibility, making textures more repetitive and artificial. With our texture generator, we want to provide customers with the most realistic image possible, so that they can perfectly imagine what their future facade will look like", says Nathali Donatz of Vandersanden.For more information and to try the texture generator visit Lifelike textures with the texture generator | Vandersanden

The award-winning and BREEAM Outstanding Engineering Building at the internationally renowned Lancaster University features a complete range of architectural aluminium glazing systems from Technal. Located on the Lancaster University campus in the North West of England, the new engineering facility was awarded Winner of the RIBA National Award for 2015 and was highly commended by the Royal Institution of Chartered Surveyors in the Design through Innovation category at the 2016 RICS North West Awards. Purpose-built to a world-class standard, the scheme comprises of 4,701 sqm of workshop, laboratory and office space in two concrete framed blocks either side of a dramatic four-storey atrium. Using passive techniques to achieve the environmental performance measure of BREEAM 'outstanding' in the design assessment, which is in-line with Lancaster University's sustainability and carbon reduction targets. With this in mind, aluminium doors and curtain walling were chosen for this project. The Facade is featured throughout the building, and was specified for its contemporary aesthetics. The system also includes concealed vents to allow natural ventilation without compromising the architectural integrity of the facade. With natural light being a key part of the specification, Technal aluminium curtain walling allowed larger and heavier glazing units to be installed thanks to its superior load distribution, permitting more natural light to flow through the building's rooms.

The Manchester Engineering Campus Development at a cost of around 400 Million GBP, is a seven-year project that will deliver a new home for engineering at The University of Manchester.As one of the largest construction projects undertaken by an institution in the UK, at over 76,000m², including a basement structure in excess of 13,000m² MECD is designed to provide the engineering community with a new campus in the heart of Manchester in 2021

Unrivalled in scale in the UK as a hub of engineering and material science expertise, the new Manchester Engineering Campus Development (MECD) embraces the refurbished, Grade II listed Oddfellows Hall, the MEC Hall and buildings on Upper Brook Street and York Street. Brick played a crucial role in creating the campus and, to find the perfect products to fulfil their aesthetic vision, the architects turned to Vandersanden.The new campus is one of the largest construction projects undertaken by any higher education institution in the UK. It will allow 1,300 staff and 7,000 students to work and study in spaces that enable connection, collaboration and concentration across the faculty.Working with Mecanoo, Penoyre & Prasad and Balfour Beatty Construction, BDP provided detailed design consultation services for the entire MECD project. The collaborative team completed the sensitive renovation and extension of Oddfellows Hall to accommodate a suite of conference rooms, academic workspaces and a restaurant.Originally built in 1857 and rebuilt in 1916, Oddfellows Hall anchors the new MECD to its formative past. Set back on the north side from the listed building, the modern extension presents a neat facade where Vandersanden’s Berit water-struck facing brick, which is white with a light texture, is coupled with areas of glazing and tile. “The approach to the scheme has been to add a twenty-first-century building of its time but in continuity with the existing language, using materials such as brick and glass,” explains Paul Owen, architect associate at BDP.Configured horizontally, the elements wrap around the façade of the extension to create a strong connection to both the north and south facades of the older building. The aesthetic is enhanced further by a combination of narrow brick piers and vertically proportioned windows. A defined brick plinth at ground floor level achieves additional visual interconnection between the old and the new.On the roof, the plant enclosure uses the same Vandersanden Berit brick as the façade, but the structure is set back from the parapet line. A hit and miss pattern allows for ventilation of the mechanical and electrical equipment inside as an elegant alternative to standard ventilation grilles.On Upper Brook Street and York Street, the new buildings are of solid brick that includes feature brick vertical and horizontal elements to articulate the façade and frame the window openings. Again, the brick is from Vandersanden; in this case, the company's Herning water struck brick with a dark brown-purple-blue multi-coloured appearance.“The technical advice the team at Vandersanden gave was incredibly helpful while the bricks offer great visual appeal. In the long term, they will age gracefully in combination with the existing material of Oddfellows Hall, ensuring the new extension sits well in its context,” says Paul Owen.For more information on the development go to https://www.mub.eps.manchester.ac.uk/science-engineering. For details on BDP visit, www.bdp.com and to find out more on Berit, Herning and the wide range of high-quality bricks available from Vandersanden, visit Together we build greatness | Vandersanden

Biotecture recently completed this internal living wall at Legal and General's new flagship HQ in The Interchange, Cardiff. The green wall was installed using Biotecture’s naturally resilient hydroponic system and the planting design includes the icon Legal and General umbrella.

This company developed an aircraft engine cleaning machine.

Bombardier Services UK based in Biggin Hill is business related to aircraft services such as manufacturing business jets, services and repairs, and general aircraft expertise. The modern office and manufacturing space aligns with the high-quality business jets that they design and produce.Our team at Helmsman, we have manufactured and installed 40 two-compartment heavy-duty laminate lockers with the measurements to be 1900mm high, 300mm wide, and 450mm deep with the lockers to have sloped top-end panels to match the lockers that were manufactured and installed by Helmsman in 2022.The laminate lockers were powder coated with Greenlam Primeval oak to match the light aesthetics of the room as well as to blend with the other lockers with the body of the locker to be ‘Ice’ which is a shade of grey. The laminate lockers were decorated with oval laminated number plates above the Camlocks made by Lowe & Fletcher. The locks are easy to use, with each staff member being allocated to their own lockers which would make the staff feel secure that their items are protected.It was great to work with Bombardier Services UK again on the project. If you have a similar project or want to know more about laminate lockers, give us a call at 01284 530 427.

Project Details:System: INTRAshapeSpecification: Small rectangle INTRAshape in black, laid in a herringbone pattern, and Elite 606 Grey fibre insert. Client: Franklin Ellis ArchitectsInstaller: SyncrosLocation: 11 Station Street, NottinghamUnique Commercial Office Entrance MattingFranklin Ellis designed the new 50,000 sq ft city-centre Domestic & General office to achieve BREEAM Excellent standard. It welcomes over 500 employees each day through glazed revolving and accessible side doors.The sloped site means the entrance has steps and a wheelchair lift to the right of the doors, giving access to the security turnstiles on the raised ground floor. With multi-directional and wheeled traffic, SpaceInvader Design needed suitable office Entrance Matting to meet the challenge. INTRAshape fits the brief, fulfils BREEAM standards and delivers a unique, modern tessellation for an easy install across the lobby width.Striking Aesthetics Without the StressINTRAshape comes as individually tessellating tiles in a variety of sizes and shapes for infinite creative options – rectangle, square, hexagon, triangle, diamond. There are 22 colour and fibre combinations as well.The office entrance matting is an irregular polygon shape, approximately 8.5m wide x 4m deep. We provided detailed layout drawings based on the construction plans and the chosen herringbone pattern. We labelled every title with a co-ordinating reference and boxed them by type to make installation easier. It also helps that INTRAshape can be cut to shape without any specialist tools.High-quality, Sustainable and PracticalSpaceInvader Design chose INTRAlux Elite Grey 606 inserts, our high-quality 100% recycled practical Econyl – ticking those BREEAM boxes in this instance. As one of our most absorbent inserts, it can hold 5.4L per m2.With a combination of coarse and fine strands, it brushes off dirt and sucks in the moisture from shoes and tyres. It’s hard-wearing and has top fibre resistance and acoustic ratings so perfect for a busy office building.They also chose an anodised black finish for the recycled aluminium frames to complement the rest of the luxurious design scheme. Adding to the palette of gold, greys and greens throughout the building.Grade A Entrance Matting for Grade A OfficesINTRAshape and INTRAlux Elite partner perfectly to deliver easy installation, high-performance and striking design. This isn’t just office Entrance Matting, this is luxurious office Entrance Matting.

In November 2013, we were contacted by Stroods Specialist Contractors who were working on a project at Colchester General Hospital and required a canopy over the entrance of the accident and emergency department.

High performing acoustic underlay was selectedfor use below a 20mm engineered wood flooras part of a flooring refurbishment project in aprivate home. The SS400 was loose laid to the subfloor with the 20mmengineered wood flooring floated above. The tongue andgroove joints were bonded with PVA adhesive.Other points to include:• SS400 manufactured using recycled rubber crumb, so extremely environmentally friendly.• Durable - provides long lasting performance and will not deteriorate or collapse over time.• SS400 is a high performing acoustic underlay, ideally suited for use with wood flooring and laminates, providing excellent impact performance in excess of the UK buildingregulations.• Hygienic – naturally antimicrobial, anti-allergy and resistant to decay with low VOCs.Benefits of Soundsure 400• Exceeds the performance standards required in the UK Building Regulations for sound insulation• Suitable for use with underfloor heating systems• Manufactured using recycled materials and fully recyclable• Recycled rubber crumb ensures long-lasting acoustic performance• Cushioned underlay to provide underfoot comfort• Rubber crumb provides superb stability, performance and durability• Will not deteriorate or collapse over time.• Reduces subfloor preparation times as screed or smoothing compounds are not required• Green Label Plus accredited

As a key part of the University of Lancaster's Preston Campus, the £32 million Engineering Innovation Centre provided the university and Lancashire based manufacturers with state-of-the-art teaching and research facilities. This helps to train an extra 500 graduates, including an increasing number of female students, gaining degrees in subjects such as mechanical, energy technologies and aerospace engineering. Throughout the entire project, there were a number of technical challenges that needed to be met. These include the building's proximity to a very busy roundabout, the floor to floor heights, physical security, the expected levels of solar gain as well as design detailing requirements. Having a total glazed area of 3,100m2, the aluminium curtain wall carries over 40 different types of IG units, along with high density foam inserts utilised alongside decoupling joints in the mullion section - achieving 50 Dnfw flanking sound reduction, as well as 37 dB sound reduction for noise outside the building. In addition to achieving high levels of thermal insulation, being fabricated from aluminium, the curtain walling frame elements can be recycled, helping to achieve the BREEAM rating of Excellent.

Sherwin-Williams delivers high-quality mirror coatings that reduce applied costs for seasoned mirror producer, Virginia Mirror Company.Virginia Mirror Company began producing mirrors for furniture manufacturers in Virginia and North Carolina in 1913. Now, it’s a prominent supplier of fabricated and stock sheet mirrors for residential and commercial construction throughout the southwestern region of the U.S.  As a leading producer of stock sheet mirrors, Virginia Mirror sells the majority of its products through distributors in the after-paint market. As an added layer of service, the company delivers all glass products to their customers directly, using its own fleet and loading process. The company’s most popular offering is its 42x120-inch sheets.“Virginia Mirror is known for its quality, craftsmanship and service,” said Lloyd Brigman, director of operations for Virginia Mirror Company. “From producing exceptional products to paying invoices and delivering products on time, these basic principles have been the foundation of our stability. They’re what set us apart from other mirror producers.”NEW & IMPROVED SILVERINGThroughout the 2000s, Virginia Mirror sourced its coatings from a paint supplier that eventually discontinued its mirror coatings portfolio, leaving Virginia Mirror in need of a new supplier. At the beginning of 2019, with quality, craftsmanship and service top-of-mind, the long-standing company chose Sherwin-Williams as its primary mirror coatings provider.“The kickoff discussions with Virginia Mirror centered around the quality of our silvering chemicals and paint,” said Tim Reilly, Sherwin-Williams mirror coatings technical sales manager. “They wanted to learn as much as they could before moving forward with our chemistries.”For quality, performance and application assurance, Virginia Mirror tested the Sherwin-Williams coatings on its production line.“After initial testing, we saw less rejection on the line,” said Michael Fain, plant manager for Virginia Mirror Company. “The chemicals just ran better. They were higher quality than the previous coatings we used, and the technical support we received from the team played a tremendous role in choosing them as our supplier.”

DFV Company realises all their finishes only using Qualicoat approved non-toxic polyester powders. In this regard, the continuous collaboration with suppliers of powder coatings is fundamental, such as Sherwin-Williams, strategic partners in the creation of excellent products and in the research and development of cutting-edge solutions, capable of responding promptly to the changing needs of the market.DFV is an Italian Company with an important international relevance, a leader in the sector of painting for architectural and industrial use.Founded in 1972, today DFV has 3 production units in Italy (Lecce, Venezia, and Agrigento) and 2 abroad (Brazil and Australia). All production sites are equipped with modern painting systems, both vertical and horizontal, and with wood-effect decoration systems that allow DFV to offer a wide range of high-quality colours to several thousand customers as window fabricators, distributors of aluminum profiles, producers, and systems engineers for residential and industrial architecture. The product range of DFV varies from classic and special RAL colours to wood-effect paints and decorations. The core business is represented by the DFV patented EZY and EZY HD2 wood-effect decorations, made using powder on powder technology.

Howe Green’s Visedge Series Flexible Floor Access covers have removed the hassle involved in maintaining building services located under the flooring at a hospital in East Anglia. Howe Green supplied seven Visedge Series covers to provide safe and easy access to underfloor building services in corridors throughout the busy hospital. Maintenance of essential building services had become problematic as the original floor access covers, fitted over four decades ago, had broken. The covers could no longer be removed, making access for planned and emergency maintenance virtually impossible

Over 420,000m² N65/500 profile was produced on site in what is, to-date, one of the largest aluminium roofs in the world. PVDF coated aluminium was used, and some areas of the roof incorporated continuous roll-formed tapers. Detailed and designed by the BEMO engineering team, complex thermal movement of aluminium panels had to be accommodated around many rooflights and penetrations

The Service Department at Helmsman have been hard at work at Felixstowe Leisure Centre. The changing rooms at Felixstowe Leisure Centre were kitted out with Helmsman’s lockers many years ago, and whilst the existing lockers and cubicles had lasted a long time, they were tired and generally needed refreshing.The locker bodies were still great quality, so we manufactured and installed new doors, with new locks and numbering, and supplied wrist straps for the keys. The lockers were a fairly old design, that we don’t often have requested anymore, however as we provide the full package at Helmsman, we can manufacture most bespoke options, including replacements for lockers from other manufacturers. See our Riverside Leisure Centre Case Study for example.Our team manufactured brand new laminate locker doors with matching cubicle doors and facias for this service project. We used BioCarbon’s Carbon Neutral laminate in colour “Graphite” and Abet Laminate in colour “Yellow Pop” to refresh the changing rooms with a splash of colour, completely transforming the area from the white and blue theme that existed before. The locker doors are complete with brand new numbering and Lowe and Fletcher cam locks with wrist straps for the keys. These wrist straps are a great addition for lockers in leisure centres, providing the flexibility for users to wear their key whilst they use the facilities.It was interesting for the team to work with an older design of Helmsman locker, and with the refresh of the lockers and cubicles, the changing rooms at Felixstowe Leisure Centre look brand new again. We’re sure that the updated lockers and cubicles will stand the test of time, but if the leisure centre decide to make another update to their theme, or repair some wear and tear, our service team will be here and happy to help.If you have a similar project, or need some help from our service team on anything else, contact us today on  or call 01284 530427.

Crystal Window & Door Systems fabricated over 2,100 windows and doors for the project. All of the windows and the storefront of the structure were coated in Powdura® 5000 coatings from Sherwin-Williams General Industrial Coatings,in the colors Bronze and Cloud. The fluoropolymer resins and solar reflective pigments in this powder coating defend against UV radiation, enhance thermal stability and deliver a hard, durable finish to combat wear and tear. As a result, the materials will require less maintenance, because the durability of these coatings will serve to protect the integrity of the structure’s design well into the future.

An extra valve with extra value The BROEN-LAB Service Valve gives you added flow control, which is useful in daily operation. The BROEN-LAB Service Valve is a time- and cost-saving feature, designed to ease the day-to-day operation in the laboratory. With the Service Valve you can pre-set the flow for experimental purposes. You simply adjust the flow and then keep the setting for as long as the concerned experiment runs. The easy way to ensure the exact same flow every time. The lean way of working in the laboratory.

Brick manufacturer Vandersanden is expanding its Texture Generator with paver textures for garden and landscape projects. This allows professionals and consumers to render their designs in a detailed and lifelike way. These designs can also be integrated into the CAD programme Vectorworks. Integration with other common software packages for architects is in development. "At Vandersanden, we are constantly pushing for innovation and the digitisation of our offering. This major expansion of the Texture Generator fits in seamlessly with that," said Bart Hesen, Paving Marketing Manager at Vandersanden.Following the launch of the texture generator for facing bricks and brick slips, an online tool to design facades, Vandersanden is now expanding it to include its range of clay pavers for garden and landscape projects. So now the texture generator also visualises paving for gardens and public spaces in a lifelike way and allows users to design and download their own textures. This allows garden and landscape architects, project managers at municipalities, garden contractors and private individuals to imagine the end result in a lifelike way.More than 1.1 million lifelike combinationsAmong other things, users can experiment with formats and laying patterns in the online tool. In addition, they can mix colours themselves to create their own unique colour mix. This possibility is especially valuable for architects.The paver’s textures visualise public spaces or gardens in a lifelike way and help both professionals and consumers make aesthetic choices. After all, there are more than 1.1 million possible combinations at Vandersanden, all of which are available in the texture generator. The texture obtained is also infinitely scalable, with minimal repetition of patterns.Thanks to digital innovation, the brick manufacturer succeeds in making all combinations look lifelike: all pavers are scanned in 3D for this purpose, and lighting is added afterwards.Faster and more efficientThe texture generator works quickly, easily and intuitively. Afterwards, users can also download the creations, including exposure folders (including Albedo, Alpha and Diffuse) and technical specifications, allowing them to integrate the creations into their own design or 3D model."Knowledge sharing, inspiration and convenience for customers are central to us. The digitisation of our offering is indispensable in this respect. With the expansion of our texture generator for the paving of public spaces and gardens, we are taking another step forward on the digital front. We strive for the most realistic representation of our products in 3D visuals," says Bart Hesen, Paving Marketing Manager at Vandersanden.Vandersanden also enables the integration of its texture generator for facades and paving in the most common software packages for architects. This has already been done in the Vectorworks CAD programme; integrations with Archicad and Revit are under development.Try the Vandersanden texture generator here Texture generator | Vandersanden

Engineering firm Tedd Engineering recently expanded into a new unit due to the sustained success of its bespoke advanced control units. Penny Hydraulics were approached to design, manufacture and install a lifting solution to move components between floor level and their mezzanine where many of the products are made. A MezzLight was specified as the ideal solution for Tedd Engineering’s moving and handling problem. With a safe working load of 250kg providing more than enough lifting capacity for the task at hand, its interlocked door system and hold-to-run operation the MezzLight was a safe and efficient solution.

We have been selected by architects IBI Group and construction group, Tilbury Douglas, to manufacture and install healthcare furniture for a project improving the obstetric and neonatal facilities at Glangwili General Hospital, Carmarthen. The furniture contract is for the value of £100,000.The contract win follows the Welsh Government’s £25.2 million investment into the obstetric and neonatal facilities at Hywel Dda University Health Board’s Glangwili Hospital as part of its Design For Life Framework. The project is divided into 4 phases: Phase 1 of the project has already been completed, Phase 2 is underway at present and the entire project should be completed by early 2023.David Bailey has a strong presence in Wales and we had recently carried out some successful, substantial contracts there, as part of notable projects in the area, that had come to the attention of Interserve. 

In 2016 Imperial College London acquired the neighbouring disused Royal Mail Post Sorting Office. Architects Pascall+Watson specified secondary glazing to improve their performance. Over seven different types were installed to match the varying styles; large sweeping curved headed casements were treated with matching sightline Series 41 side hung casements, tall traditional box sash windows were treated with Series 20 and 25 vertical sliding units. Obscurity glass was specified, to prevent distractions for the researchers and staff. The windows overlooking the busy thoroughfares of Exhibition Road and Imperial College Road were fitted with a cavity to provide added acoustic insulation.

2020 General Binding RulesFor decades, millions of septic tanks have been installed throughout the UK in rural and urban areas. Septic tanks are known to be ineffective at processing sewage to modern environmental standards, causing long-term damage to the country’s natural water infrastructure and wildlife.It was therefore inevitable that new rules and a code of conduct would be introduced to prevent the effects of wastewater pollution once and for all; The Environmental Permitting (England and Wales) (Amendment) (England) Regulations 2014 came into force on 1 January 2015 creating the General Binding Rules (GBRs) for septic tanks or small sewage treatment plants for domestic use. These rules are designed to reduce the level of pollution from sewage in the nation’s watercourses.The rules state that any existing septic tank discharging to surface water, ie, to a water ditch, stream or river, etc, must have been upgraded or replaced with a new package sewage treatment plant by 1st January 2020.  Failure to comply can incur significant fines from the Environment agency and delays in selling impacted properties.OptionsCurrent methods of discharging wastewater from septic tanksPrevious to the General Binding Rules, wastewater from septic tanks was typically discharged in the following two ways:Drainage fieldWastewater is released through a network of pipes in surrounding sub-soils, providing an additional form of treatment for the waste from the septic tank. This helps to ensure that the wastewater being dispersed does not cause pollution.Septic tanks discharging into a drainage field are not affected by the 2020 septic tank regulations.Directly to surface waterWastewater flows through a pipe directly into a stream, river or lake. Binding rules state that direct discharge from a septic tank into a watercourse is not permitted.So, what are your options?1. Connect to the main sewerThis may not be possible in remote locations, although pump chambers can be used to direct wastewater to the mains sewer.2. Install a drainage field(Designed in accordance with BS6297)This allows the septic tank to discharge wastewater into the ground instead of surface water. In many cases, the installation of a drainage field is not possible due to site constraints such as space and/or the soil not having sufficient drainage potential (ie, rock, clay, high water table).3. Install a Uni:Gem septic conversion unitA Marsh Uni:Gem can be installed and connected to a pre-existing septic tank. This treats the wastewater to a sufficient quality allowing it to be discharged to surface water. See below for further detail.4. Upgrade your septic tank to a Marsh sewage treatment plantThis eliminates the need for a drainage field and ensures that the wastewater is fully treated before being discharged. Options include the Ensign, Ensign Shallow and Ultra Poylok L.Uni:Gem★Marsh Industries, the leading UK manufacturer of package sewage treatment plants, produces over 3000 units per year. However the company’s range of Uni:Gem★ septic conversion units is the only product available on the market which can treat wastewater from an existing septic tank without the need for a complete replacement product or drainage field upgrade.To comply with the GBRs and current EN standards, the entire Uni:Gem range was redeveloped from the ground up and tested, not only to meet, but to exceed UK and International standards. The Uni:Gem★ was born – creating an ‘industry first’ 2020 compliant septic conversion unit with outstanding processing performance.The Uni:Gem★ range was tested in accordance with BSEN12566-3/A1:2009 and EN12566-6 standards at the PIA GmbH test facility in Aachen, Germany, over the course of 38 weeks with a daily loading of:Flow: 900 litres/day BOD: 360g NH4: 48gTesting occurred between November 2018 and August 2019 to ensure all seasons were covered whilst minimum/maximum temperatures were tested to assure Ammonia and BOD process reduction for the UK climate. Holiday periods were also simulated during the test procedure. Final test results yielded an output of 12.5:16:4mg/ltr (BOD:Suspended solids:Ammonia) that is well within national discharge consent requirements.The Uni:Gem★ is an extremely cost effective solution for converting any polluting septic tank into a fully compliant sewage treatment plant ensuring homeowners, estate managers, water companies/amenities have an effective way to keep the environment clean whilst providing a quick and efficient installation process.

In a building that offers views of lower Manhattan, you need to have windows that match the quality of the stunning scenery. Crystal Window & Door Systems manufactured windows, coated with Sherwin-Williams powder coatings, that delivered aesthetic, performance and sustainability benefits for The Lenox residence in Jersey City, New Jersey.Architects from Marchetto Higgins Stieve and the Fields Hi-Rise Construction company constructed the towering structure with 255 residential units, which was completed in 2017. Crystal Window & Door Systems supplied more than 2,000 windows and doors for the project, all of which were coated in Powdura® 5000 powder coatings from Sherwin-Williams General Industrial Coatings. The finishes for the windows, doors and louvers used Bronze and Black colors. The Powdura coatings meet AAMA 2605 requirements, and provide efficiency and sustainability benefits for the multifamily residential building.The Lenox has since been awarded with a LEED Silver certification. Sherwin-Williams powder coatings can help contribute up to 3 LEED v4.1 credits in the category of Building Products Disclosure and Optimisation. Powdura 5000 coatings have near-zero VOCs and result in almost no waste during application. These coatings also have Environmental Product Declarations, certified by the NSF. Building products that utilise powder coatings from Sherwin-Williams can help architects meet environmental compliance requirements.

BEMO Flex mass-customised sub-structure with N65/Tapered standing seam panels in PVDF2 RAL6007 and BEMO Deck profile. BEMO provided full engineering support including 3D surveys to eliminate construction tolerances.