"asphalt roofing systems"

A green roof system was selected for this project as the client required a roof that would complement and accommodate the step in levels to follow timber decking lines to the 55m² roof terrace areas. IKO Single Ply’s Spectraplan SM120 light grey single ply waterproofing system was overlaid to the existing roof and newly built sun rooms, ready to receive a green roof system.

Luxury coastal apartments able to withstand the elements with Sika roofing system. Owing to its beautiful coastal location, The Liner, a nautical-inspired £35 m residential new-build in Falmouth, presented a compelling roofing challenge. Exeter-based roofing contractor, Progressive Systems, assisted by Sika, took on the task, installing a roof to withstand the harsh seaside conditions with an immaculate finish.Green roof composed of:Sika® Sarnafil® G410 18EL PVC Single Ply Waterproofing Membrane.Sarnavap® 5000E SA Vapour Control Layer.Sarnafil® Primer 610.Sarnatherm® ‘G’ insulation.Sikalastic® 625.Sarnafil® G445-13 PVC Protection Sheet.Sika® Green Roof System.

Ngurah Rai International Airport, which carries a unique and futuristic building design, is the first airport in Indonesia that blends modernity and tradition. The roof is shaped like a wave, giving the iconic airport a representation to Bali’s famous sea waves and beautiful beaches. The airport is designed with a substantial use of glass to achieve optimal lighting, and the climate means regular maintenance is required to prevent staining. A bespoke fall arrest system was designed to ensure operators are able to practice 100% Fall Arrest tie off work methods when conducting maintenance activities.

The Royal Blackburn Hospital, located in Lancashire, England, was dubbed a “ticking time bomb” that could “collapse without warning” due to the failure of its existing reinforced autoclaved aerated concrete (RAAC) roof. This issue was part of a larger nationwide crisis, with 34 NHS buildings, including Blackpool Hospital, and thousands more schools, offices and more at risk of collapse due to the deterioration of RAAC structures. The estimated cost of repairs for these buildings loomed at over £1 billion. In the face of this urgent and challenging situation, The Royal Blackburn Hospital sought a solution to ensure the safety and integrity of its infrastructure.The Royal Blackburn Hospital's existing RAAC roof had reached a critical state of disrepair. The risk of a catastrophic collapse was real and imminent, posing a serious threat to patients, staff, and the hospital's ability to provide essential medical services. The financial burden of repairing or replacing such a roof was substantial, and the hospital needed an innovative, cost-effective, and expedient solution.The hospital administration and engineering team explored various alternatives to address the RAAC roof crisis. After careful evaluation, they opted for Britmet's Tactray 90 Structural Liner System as the best solution to mitigate the risk of a roof collapse. Tactray 90 offered the necessary structural reinforcement while ensuring long-term durability and stability. The installation could be completed with minimal disruption to hospital operations, a critical consideration given the hospital's 24/7 operation.Project Outcomes:Implementing Britmet's Tactray 90 Structural Liner System at The Royal Blackburn Hospital resulted in several significant benefits. The hospital's roof regained its structural integrity, mitigating the risk of collapse. The hospital saved a substantial amount by opting for the Tactray 90 system as it provided a weatherproof roof covering to minimise the impact of construction so that the hospital could resume full medical services quickly, ensuring continuity of patient care. Conclusion: The Royal Blackburn Hospital's adoption of Britmet's Tactray 90 Structural Liner System offered an innovative solution to a critical structural problem caused by the failure of the existing RAAC roof. This case study demonstrates that even in challenging situations involving aged infrastructure, cost-effective and efficient alternatives exist to safeguard structural integrity, ensure safety, and enable the continued provision of vital healthcare services. The success of this project serves as a model for other NHS facilities grappling with similar RAAC-related challenges, providing hope for the resolution of the wider national crisis.

Museum of London - Visionary RoofSynopsisThe Museum of London opened in 1976 on the historic London Wall and is a few minutes’ walk from St Paul’s Cathedral. A visionary approach to roofing had been adopted on a building that, will not only green as much of the exposed roofs as possible, but also provide a strong research aspect for future green roof projects. As with many buildings, the original roofs needed to be upgraded or replaced, at the same time as being brought up to date using environmental and sustainable solutions.Through the recommendation of waterproofing and green roof manufacturer Bauder Ltd, the Museum invited Dusty Gedge, one of the UK’s leading independent green roof consultants, to work directly with them to design 3500m² of varying habitats that encompassed the museum’s sustainable vision. and help in the provision of environments that would attract a range of wildlife, as well as being able to help the city adapt to climate change.Bauder Building BoardProject:Visionary roof, Muesum of LondonLocation:LondonProject type:RefurbishmentRoof size:9512m²Specifier:Museum of LondonRoofing contractor:Russell Trew LtdThe specificationAn independent consultant had previously carried out an energy model on the Museum of London buildings. When the museum inputted the green roof specification, it showed a potential energy saving of 10% per year, as well as a reduction on the future replacement costs of the heating and cooling plant. Some of the green roofs were funded through Drain London, a partnership project led by the Greater London Authority and funded by Defra. The project aims to better understand surface water flood risk across London, with a view to promote interventions (such as green roofs) to reduce surface water flooding. The museum has used the Bauder green roof system and worked closely with Dan Costen of Bauder and the roofing contractor Russell Trew Ltd, to deliver the various green roof spaces.These include:The refurbishment of the lower garden in the central courtyard with hard landscapingThe installation of Bauder’s new wildflower blanket to the upper garden in the central courtyard (funded through Drain London)Plug planting the roofs of the recently completed garden and terrace rooms that provide high quality corporate hire (matching the colour scheme chosen for the rotunda garden refurbishment and integrated with the new rainwater harvesting system funded by Renaissance London)An integrated sustainable urban drainage system (SuDS)Plug planting in other individual small roof areas including outside the boardroom and committee roomsTwo different planting schemes on an area of the main museum roof where the Drain London Project aims to carry out water attenuation researchThe resultRetrofitting green roofs will help to realise the Mayor of London’s ambition, to increase green cover in central London by 5% by 2030. The Museum of London is one of the largest retrofit green roof projects in the City and is certainly to be commended for allowing its roofs to be used for research purposes. Not only will it provide a benchmark for best practice, but it also demonstrates that retrofitting green roofs onto existing buildings is both environmentally and economically viable and is the way forward in helping London adapt to climate change.System installedBauderflex Green 1 BauderPLANT E 42A torch applied SBS elastomeric bitumen capping sheet. This product features chemically treated bitumen to deliver superior root resistance which has been tested and approved by the FLL2 BauderTEC Sprint DUOA self-adhesive elastomeric bitumen underlayer with DUO lap technology. This product has a glass fleece reinforcement feature for stability and strength.3 BauderPIR FA-TEFlatboard insulation boards containing rigid polyisocyanurate (PIR).4 BauderTEC KSD FBSA self-adhesive SBS elastomeric bitumen air & vapour control layer, with a mica finish.XF 301 Sedum System1 BauderGREEN XF 301Sedum vegetation blanket instantly providing at least 90% coverage on an extensive green roof. Integrated water retention and filter layer.2 BauderGREEN AL 4040mm high perforated edge/drainage trim frames and retains the Bauder XF 301 sedum system.3 BauderGREEN SDFMulti-functional drainage and filtration layer which prevents the roots of sedum plants from becoming waterlogged.4 BauderPLANT ETorch-on root-resistant capping sheet green.AdvocacyGavin McCourt MRICS, Project Manager for The Museum of London said:“In producing the business case for installing green roofs, reference was made to the extensive published documents on the benefits of green roofs. In this case as the museum building had already been energy modelled by outside consultants, it was decided to input the green roof specification into the model. The results showed a potential energy saving of 10% per year, as well as a reduction in future replacement costs for heating and cooling plant. These factors, combined with the longer life cycle replacement of green roofs compared with normal felt roofing systems, enabled me to produce a robust business case for green roofs. With increasing energy prices the economic benefits of installing green roofs can only become more viable”Dusty Gedge added:“One of the major issues that London faces is flash floods during the summer, when sudden rainfall levels overwhelm the current drainage network. With the support of Drain London we will be researching the rainwater run-off for different green roofs. This will help us validate the kind of roofs and depth of substrates that will negate the costly effects that the sudden rainfall has on the infrastructure of the City.”

London GRP Roofing Ltd, specialists in fibreglass flat roofs and terraces, recently completed a Degaflex roofing installation using our high-performance system and gave their professional opinion.Stephen Knuckey, the Director of London GRP Roofing Ltd. posted on LinkedIn photos of their project along with a comment of ‘our "Degaflex overlay. Safe to say I am extremely pleased with the finish on this. Being a felt overlay and turning out this smooth, I’ll be looking forward to applying it directly to an OSB deck.’

Creating Paradise: Alumasc Delivers for the Complete Building Envelope for One Chamberlain Square Paradise Project One Chamberlain Square is the lead project in a wider vision to create Paradise in Birmingham—the most important development the city has seen in a generation. With the help of Alumasc offering solutions for the entire building envelope, One Chamberlain Square is set to be a vibrant mixed use development that will not only be the new home of professional services firm PwC, but will endeavour to maintain a balance between busy urban hub and the natural world. To do this, Alumasc provided a range of products and services encompassing the entire building envelope, specified by Weedon Architects. This included a Blackdown Extensive Brown Roof, applied over Hydrotech Hot Melt Waterproofing, alongside Harmer Roof Outlets and bespoke solutions from Roof-Pro, for building D: an eight-story commercial building over a podium car park. Inside, bespoke blinds by Levolux, also an Alumasc company, were installed. “This is an extremely high-profile development, which demanded trusted, standard setting products,” said Owen Doherty, Director at Weedon Architects and Project Architect for the venture. “All systems decided on were chosen on quality, durability and enhanced design life compared to competition.” ON THE ROOF OF PARADISEBlackdown’s Extensive Brown Roof is a green roof in the making. Covering approximately 4000m2 of roof space for this project, One Chamberlain’s ‘brown’ roof is installed without plant life and will naturally seed from plant material that either blows in from the local environment or that is introduced by birds. In this way, it literally replaces the green space that has been taken up by the construction of the building it lies on, encouraging biodiversity by providing and strengthening habitats for wildlife local to the area, with truly local plant life. Typically, the substrate is mounded to offer habitat variation, therefore the depth of the brown roof can vary be between 92-170mm and have a saturated weight of approximately 113-213kg per square metre, depending on the depths of the substrate. Beneath this, Hydrotech MM6125 roofing, a hot melt rubber bitumen membrane, delivers sound structural waterproofing. The bitumen is heated and combined with a polyester reinforcement and protection sheet to form a weatherproof layer that has a 100% bond to prepared concrete surfaces. With no product failures in over 50 years, Hydrotech Hot Melt roofing is guaranteed for waterproofing integrity for the lifetime of the structure. Working in tandem with each other, the Blackdown Extensive Brown Roof helps to extend and reinforce the life and guarantee of the waterproofing, offering a protective layer of natural insulation. Giving his seal of approval, Owen said: “I only specify Alumasc hot melt at the moment and have done for many years. All products and systems chosen here have had zero product failures and I have never had any issues with technical specifications on previous high-profile buildings.”PROVIDING EFFICIENT DRAINAGEGiven the huge expanse of roof space involved this project, effective flat roof drainage was essential. Harmer AV high capacity aluminium roof outlets were installed for this purpose. Suitable for all regular flat roofing applications with continuous membranes, these outlets are lightweight, durable, non-corrodible and have been proven to drain 40% more roof area than conventional gravity outlets, therefore further ensuring the long life and service of other flat roof systems. Aiding project completion, Roof-Pro support systems were also tailored bespoke to meet the roof structure requirements. Free-standing support and access solutions were devised that would allow work to be carried out safely, efficiently and without causing damage to any of the roofing systems being installed. A WORD FROM THE CONTRACTORChristian Bradley of Briggs Amasco, who installed the roofing, commented: “One Chamberlain Square and the surrounding podium waterproofing form part of the largest construction programme in Birmingham. We are extremely proud to be working on this landmark project. “The products and systems installed all have long legacies of successful projects behind them, and there are no better guarantees than real results. They also offer excellent value for a competitive cost. These are just a few of the reasons why we love working on Alumasc projects. Alumasc offer a single source for all solutions, bespoke design detailing and the technical support is always on-hand when you need it.” Completed in autumn 2019, One Chamberlain Square forms an integral part of a masterplan redevelopment that will transform part of Birmingham City Centre.

Product: RapidDeckProject: Residential BalconiesSize: 65m²Completed in: 3 days

New school construction with biosolar wildflower roof system. Selection of sedum and native wildflower species pre-planted into M-Tray modular green roof trays for fast and easy access to and installation on single ply roof membrane. Client increased thermal insulation, reduced rainwater run-off, achieved energy savings, protected the waterproofing membrane and attracted wildlife to the roof space.The wildflower / PV roof system will feature in students' learning projects in the future.

As described by the Woodland Trust, Glen Finglas is a great expanse of ancient woodland, lochs and open heathland, sitting at the heart of Loch Lomond and The Trossachs National Park and home to one of the best examples of upland wood pasture in Scotland.The newly constructed Gateway Building was designed to blend in with the surrounding woodlands and featured a circular timber-clad exterior with a spiralling, curved roof. The Woodland Trust approached RTA Building Limited, a Polyroof Approved Contractor, to provide a guaranteed waterproofing solution that would complement the aesthetics of the building.After comprehensive discussions and careful evaluation, we recommended the Polyroof 185 Warm Roof System for this unique project. This system stood out due to its exceptional BBA 30-year durability rating, impressive life-cycle costing performance, and an insurance-backed guarantee that offered the client peace of mind.The implementation process involved the meticulous installation of the Polyroof membrane, which flawlessly covered the flat roof areas while seamlessly following the curved perimeters and intricate spiral design. To ensure a fully waterproof edge detail that complemented the building’s contours, we installed a bespoke GRP capping. This robust combination provided Woodland Trust with a reliable and long-lasting roofing solution.Through our collaboration with Woodland Trust, we successfully implemented the Polyroof 185 Warm Roof System, delivering a durable, and cost-effective roofing solution. Our system’s exceptional durability rating, long-term life-cycle costing performance, and insurance-backed guarantee provided Woodland Trust with the confidence that they had chosen a roofing solution that would stand the test of time. With Polyroof, Woodland Trust achieved a seamless, reliable, and environmentally conscious roofing solution for their unique project.

Failing factory finishes and cut edge corrosion were present across the entire roof and Liquasil's Metalseal metal roof coating system was specified as the most appropriate solution. The roof was cleaned and all failing finishes and rust was removed as far as reasonably practicable. The roof was then coated. In this case, two colours were employed. Liquasil is the only company able to produce silicone coatings in any RAL colour.

Heslington East Campus Student Residences: Sustainable and Efficient Expansion Alongside the preservation of listed buildings, the University of York is investing in a flagship £130m development for students that promotes wellbeing, community, and sustainability. The initial phase sees 16 brand new student accommodation blocks and 2 communal hub buildings providing flexible social spaces. Surrounded by stunning lake views and natural habitats, the buildings are part of a huge initiative to expand the student accommodation offering.GOALSArchitects Sheppard Robson alongside Graham Construction sought to futureproof accommodation by incorporating multi-use buildings, including catering outlets and social hubs. Key to the brief was using the latest in safety, energy efficiency, longevity, and warranty credentials. Graham Construction’s use of modular external sandwich panels, prefabricated steel bathroom pods, and pre-assembled services distribution racks used Modern Methods of Construction with off-site construction techniques.CHALLENGESThe major challenge was to specify a roofing system that could keep up with the pace of the build, given the typical building was constructed from start to finish in circa 14 weeks.The roof deck comprised of precast concrete slabs which facilitated the works programme for speed of construction and consistency in build quality.Alumasc’s challenge was to find not only a waterproofing solution that was able to keep up with such speed of construction but also to meet a truly sustainable life cycle equalling the lifetime of the building.A key consideration in the design was the roofing materials’ thermal properties. To meet the u-value target of 0.15, Alumasc’s XPS Plus insulation was specified, providing a single layer of 175mm, which reduced the height of the overall build-up when compared traditional XPS.SOLUTIONHydrotech 6125 Waterproofing System / Derbigum Hybrid Upstands For over half a century Hydrotech Monolithic Membrane has been successfully used by architects and specifiers, ensuring some of the world’s most prestigious buildings and structures are kept watertight. With no product failures in over 50 years and guaranteed waterproofing integrity for the lifetime of the structure, Hydrotech offers a total life cycle solution for the building.Hydrotech was specified on the main roof areas for this project as it easily meets individual requirements of the buildings. In addition, the system is designed to last the lifetime of the building or structure to which it is applied, giving long-term waterproofing integrity and no future replacement costs.Applied in a hot liquid state to the deck, and including a polyester reinforcement, the bond of Hydrotech MM6125 is 100% absolute. There is no risk of water tracking below the membrane and because it is monolithic, no possibility of lap failure.DERBIGUM WATERPROOFINGDerbigum sustainable roof system was selected for the upstand areas. This hybrid solution was developed to improve the thermal efficiency in all areas to mitigate against cold-bridging with minimal insulant thickness. Derbigum bituminous membranes are high-performance waterproofing systems offering extended warranties and the highest levels of project support. The upstand zones benefited from Derbigum Mineral which is a mineral surfaced composite reinforced membrane.ROOFTOP MANAGEMENT STRATEGYIn addition to the waterproofing solution the buildings benefit from the full Alumasc rooftop management service. This included the design and supply of safety systems, accessories, and over 20 AOV smoke hatches meeting all British and European standards.Specific safe zones were designed by Alumasc Roof-Pro and positioned around all roofs for safe access. Purpose made clips for installing lightning conductor tape without roof penetration were also provided. All rooftop accessories are part of the Alumasc Roofing specification and therefore can be found back-to-back within the Alumasc 35-year system warranty.PROJECT DATACompletion: Autumn 2022 BuildingType: Student Accommodation ProductApplication: Hydrotech & Derbigum waterproofing systems Certification: BBA Approved & European Technical Approval Architect: Sheppard RobsonMain Contractor: Graham ConstructionAlumasc Registered Roofing Contractor: Tandragee Roofing

The challenge was to incorporate a green roof finish both flat and curved to the roof areas. The roof pitch being as steep as 45 degrees in places, a pitch not conducive with a green roof system. ABG used their expertise in green roof and slope stabilisation to make the curved green roof possible. The system incorporated a series of anchor points, reinforcement geogrid (Trigrid), and geocellular technology (Erosaweb) to retain growing medium on each roof. The Green Roof system incorporates a SMART rain sensor and automated irrigation pipe system with each finger haveving its own dedicated mains operated tank

In densely populated urban areas of the cities, where the number of floors in housing is sometimes limited and private gardens are rare, a rooftop terrace or patio is becoming a popular design choice. However, many residential buildings with rooftop gardens don’t see much daylight and careful consideration is required to determine an access point to the roof terrace. For such rooftop projects, a new dimension of roof access is offered by the LAMILUX Flat Roof Access Hatch Comfort range, designed to give a generous daylight intake in attic apartments alongside convenient access to the roof terrace creating an air of grace and beauty both internally and externally. The LAMILUX Flat Roof Access Hatch Comfort range now introduces its fourth product into the family, giving more choice and flexibility when creating a luxurious living space with an exclusive ambience. Featuring unrestricted use as a natural ventilation device and convenient access to the roof terrace, the indoor climate also benefits from the high energy efficiency of the range thanks to the thermally broken frame and excellent air tightness values.The existing Solo and Duo Flat Roof Access Hatch products from LAMILUX open laterally by moving one or two panels horizontally to create direct access to step onto the roof terrace, whilst the space-saving hinged opening Swing variant swiftly opens its one meter by 3000 or 3500 mm long aperture to 84 degrees in just 25 seconds. The fourth, and newest addition to the Access Hatch Comfort repertoire the Square, makes it possible, for the first time, to also use spiral and platform staircases underneath. Until now, access to the roof was limited to straight stairways due to the elongated rectangular shape of the roof access hatch range. The Square only takes 45 seconds for the concealed hydraulic drives to silently open the 4m² glass element of the skylight by 70 degrees. As with the Swing, the new variant does not require any additional space on the roof terrace than its own size in closed form, even when open, thanks to its swing mechanism.   Visually, the aluminium border frame throughout the product family, attracts attention as an architectural highlight. The aluminum profiles and the reveal surface can be coated in all RAL colours offering further choice and exclusivity. Since the glass panes and frame feature a flush edge detail both internally and externally, and all variants are designed with an inclined surface, the range boasts not only a visually appealing seamless design, but also ensures that rainwater can run-off easily without leaving any dirty edges or water ponding. Safety is standard in the Flat Roof Access Hatch Comfort product family with fall-resistant glazing which can be walked on to a limited extent for cleaning purposes. As an additional safety feature, a light barrier is installed as standard which prevents the closing of the access hatch as soon as it detects something in the entrance area. In terms of energy, the new roof access hatch continues the tradition of all LAMILUX skylights: The overall system, which is free of thermal bridges and isothermally balanced and the option of special glazing meets modern demands for sustainability, energy efficiency and climate protection which ultimately save heating costs and minimizes condensation. All four products in this family have one further thing in common: They are delivered completely pre-assembled to the construction site, lifted onto the roof by a crane provided by the customer and then installed swiftly and easily. This minimizes the risk of errors and saves valuable time – both for the contractor and for the apartment user who ultimately gains access to the roof terrace. 

The Host Helix building, also known as the “Helter-Skelter,” was a unique and striking structure built in 2011 with stunning views of North London and Wembley Stadium. Over time, the building experienced general wear and tear and water began to enter the buildings’ complex structure.Polyroof Products were called in to consult with the clients and offer a seamless, encapsulated solution that could address the many unusual details associated with the building’s design.The SolutionA full survey of the roof terrace areas was conducted by the Polyroof Technical Services, after which a bespoke specification was produced for the works. The proposal document detailed a comprehensive set of recommendations for producing a seamless solution to encapsulate the problematic roof, therefore solving the issues that had arisen over the years due to its condition and age, as well as the issues associated with the original design of the pitched, curved roof.Polyroof SA Carrier Layer was then applied over the cement particle boards with Polyroof pre-formed GRP Drip Trims fixed to the external edge. For continuity and to create a uniform finish, the SA Carrier Layer was extended onto the main roof sections as a substrate for the Protec system.Any details requiring local reinforcement were treated with Protec Resin and 75mm wide Polymat 450. The curing process was allowed to take place. To accommodate structural expansion / contraction movements at appropriate details, 25mm disbondment tape was installed prior to local reinforcements.The first coat of Protec Resin and Polymat 450 was applied at a minimum coverage rate of 1.3 – 1.5Litres/m² (0.66 – 0.77m²/Litre) and was allowed to cure. To complete the system, a second coat of Protec Resin was applied at a minimum coverage rate of 0.5Litres/m² (2.0m²/Litre) and was allowed to cure.ComplexitySuch an iconic building in the local community, the client wanted to protect the original aspects of the building to the fullest extent, so the Protec system installed at the perimeter was color-matched to the original blue and grey colours. This was achieved by blending pigments until they matched the desired colors, in turn the pigment was then blended into the Protec resin before application. The survey revealed concerns about the original building designs from 2011 and the roof’s drainage system. Due to the roof’s pitch, rainwater was cascading down the curved slopes at high velocity and causing water to bounce into the building under the original capping.After many discussions between the main contractor and Polyroof, as well as the provider of the external cladding, it was agreed that the perimeter detail needed to be encapsulated with the new waterproofing system to prevent further water ingress. Fire-retardant cement particle boards were fixed to the internal and top faces of the external parapet walls, and the Polyroof SA Carrier Layer was applied over them with Polyroof pre-formed GRP Drip Trims fixed to the external edge.The Protec System was then applied to encapsulate the entire parapet detail, meaning its waterproof integrity would be covered under the Polyroof Guarantee. The curvature of the building added complexity to this process, and the contractor took great care in cutting the trims to size and fixing them to the external edge to ensure they followed the profile of the structure. Due to the building’s height, all the trims were face-fixed to prevent wind uplift.WorkmanshipIn order to improve drainage and prevent water from accumulating in hotspot areas of the roof, the contractors were instructed to install new internal curved gutter channels at the point where the roof and building met. These channels were designed to have a sufficient height and angle to effectively direct rainwater towards the outlets, preventing water from pooling on the roof. However, the installation process was made more complex due to the curved nature of the building’s architecture, which required careful measurement and customization of the gutter channels to fit the unique shape of the building.Additionally, the contractors had to consider the many joins of the gutters and how they would hold up to the elements over time as the building structure expands, contracts and moves. Extra steps were taken to ensure the gutters liquid membrane was properly sealed and secured to prevent leaks.The contractors were instructed to repair all protrusion and mansafe post details as necessary in order to allow the Protec System to be installed to a minimum height of 150mm, and to terminate it underneath a suitable weathering flange or jubilee clip. In addition, all right angles were to be reinforced with double taping. Any protrusions that were liable to significant movement was required to have disbondment i.e., bond break, tape applied to it to stop the external coating from stressing on expansion. Furthermore, all pipes were to be abraded, solvent wiped, and where necessary, primed in accordance with the Polyroof coatings manual. A flashing detail was also to be created with a weathering flange or seal.All outlets were inspected to ensure that they were functioning properly. Any outlets that were deemed unsuitable were replaced with new ones. The outlets were cleaned, prepared, and primed as necessary. The Protec system was then dressed into the outlets as far as was practical. The inspection and replacement of the outlets and the preparation of the Protec system helped to ensure that the drainage system functioned effectively.ConclusionThe refurbishment of the roof was completed within the client’s target timeframe and budget. Following a final inspection by Polyroof Technical Services, which highlighted quality workmanship of Tower Asphalt Ltd, the client received Polyroof’s trusted Accredited System Guarantee and now has the peace of mind the roof will be leak-free for decades to come.

The Ascent Aluminium fixed ladder system was specified to create a permanent safe access route to the roof via a roof access hatch at Sheffield University Hoops were provided throughout for fall protection and the ladder was designed to BS 4211:2005 + A1 2008 and was manufactured in accordance with CE 1090 factory production control procedures. To assist the user when exiting on to the roof surface a ladder up post was included within the design. The ladder up post provides something for the user to grab hold of when both climbing out of & into the hatch, providing an additional level of user security.

The Protec System was used to waterproof the domed green roof areas of this striking, sustainable house development which was featured on Chanel 4’s Grand Designs. With an ambitious vision and a tight budget, Robert and Milla Gaukroger set about transforming a dated 1980’s house overlooking Lake Windermere into a state-of-the-art, eco-conscious home. Since the house lay in beautiful hillside surroundings, in order to blend into this setting, the domed roofs of the house were to be covered with a wildflower meadow mix to provide a green roof construction.The SolutionThe Protec System was chosen as a waterproofing membrane for the roofs as it is ideally suited for green roof applications. Lightweight, flexible and highly durable, the system can easily accommodate structural expansion movements and is tough enough to resist root penetration. The Protec system was applied to over 350m2 of domed roof to provide a long-lasting waterproofing membrane.The key reasons why Eastleigh chose Protec are the same reasons that has seen it become one of the fastest growing cold-applied liquid roofing systems in both the new build and refurbishment markets. Combined with the timber cladding to the verticals of the building, the finished aesthetics of the development blended seamlessly with the surrounding areas.A warm roof build-up that can be made waterproof at multiple stages:For larger projects the Protec system can be made temporarily waterproof at two stages prior to the application of the full waterproofing system. The first stage is upon installation of the sealed, aluminium-faced vapour barrier.The second phase follows the reinforcing of the foil-faced insulation board joints with Protec resin and taping mat. This enables a much more controlled approach to the installation with a greatly reduced chance of rain causing disruption and damage during the works.Highly flexible membrane:Regardless of the size of the roof, Protec forms a homegenous membrane, without a single joint or seam and without the need for any expansion joints.RapidCure technology for quick installation:The application of Protec as a liquid, through to the curing process where a solid, tough membrane that can be walked over, takes only 30 – 60 minutes. This enables large sections of the roof to be fully completed in a short space of time.Installing the Roofing SystemsThe Protec System provided waterproofing to all flat roof areas as well as the extensive parapet wall sections. The roof areas were made up of two designs: the Protec Warm Roof System (approx 7,500m2) and Protec applied to concrete as part of an inverted roof design (approx 1,000m2).The roof installation was carried out with a planned, phased approach that was synchronised to the wider construction schedule. For the warm roof areas, the first stage was to fill the troughs of the structural metal roof deck with acoustic insulation infills that will dampen external noise within the leisure centre. Next, the crowns of the deck were primed ready to receive the self-adhesive vapour barrier.The use of a high-performance aluminium vapour barrier not only eliminates the risk of condensation within the roof, but also provides temporary waterproofing protection, which is extremely useful on larger works such as this.The Polyroof RES Insulation boards, which comprised of a two layer system totalling 170mm to achieve a U-Value of 0.14 W/m2K, were bonded using high-performance PU adhesive to the vapour barrier. Following the wind uplift calculations it was determined that mechanical fixings were not required for this application – making for an extremely rapid installation. As you can probably imagine, fixing through 170mm of insulation into the crowns of the metal deck can be a tricky and time-consuming task.A key advantage of using a tongue and groove insulation system is that the finished surface of the roof is smooth and level without any unsightly board steps that can also lead to standing water issues. The insulation board joints were sealed using Protec resin with Polymat Taping Mat 450 which, in addition to providing additional strength to the joints, also creates a temporarily waterproof layer.For the inverted roof sections, Protec was applied directly to the primed concrete/screed surface. The membrane was inspected by Polyroof Technical Services, signed off and then covered with inverted roof components. An interesting fact when using Protec in inverted roof situations is its incredible durability performance – as tested by the BBA, Protec “can provide an effective barrier to the transmission of liquid water and water vapour for the design life of the roof in which it is incorporated”.Monitoring and CompletionThroughout the duration of the contract, Polyroof Technical Services carried out regular site visits that were reported back to Interserve as part of Polyroof’s free-of-charge contract monitoring service. This enabled the client to keep up-to-date with the progress of the roof installation in detail and also provided peace of mind that the original specification was being closely followed and implemented.Polyroof worked closely with the Roofline Group during the installation, enabling the challenges were identified and solved in an efficient and coordinated manner – saving the client time and money.

Blue-green roof solution on a London dwellingCHALLENGE8a Belmont Street comprises two unique semi-detached dwellings, which have been constructed in Chalk Farm, London by a private developer Maygrove Projects in collaboration with Martin Evans Architects. The total roof area covers only 55.03m² but features an unusual roof design; it is divided into five sections comprising two glazed roofs and three blue roof areas. For this warm roof construction, an alternative durable waterproofing was sought, suitable for blue roof application. SOLUTION Approved Roofing Contractor Gribben Solar Roofing provided an alternative blue roof solution to the original design proposed by the project architects, fully complying with their needs. Together with partner and single ply manufacturer RENOLIT they proposed a waterproofing solution for the blue roof in the form of a fully bonded RENOLIT ALKORPLAN L35A77 membrane, to be combined with the RENOLIT ALKORPLAN Green roof system. So, actually, a blue-green roof!

Using materials, shades and textures that work in harmony with rural surroundings is always an important consideration for designers and planners. In Hertfordshire an ancient barn has recently been converted to provide additional accommodation for the nearby house.The new roof of the C16th barn was constructed with Cadisch Welltec perforated profiled aluminium panels over a waterproof membrane. Visible roof lights on such an ancient barn were not permitted but some light is able to penetrate through unobtrusive roof lights which are entirely covered by the perforated Welltec. The outline of the windows can just be made out in the photograph.The corrugated effect of the Welltec already lent a rustic charm to the roof and the owners needed a coating for the aluminium that would both protect the roof and also give the appearance of an old building.Taking inspiration from natural elements, EvolutionTM powder coatings allow architects and designers to achieve the look they need, together with using the most appropriate materials for the job and satisfying planning requirements on a local level.  The panels and ridge cappings totalling over 200 square metres, were pre-treated in a chrome-free system and powder coated in EvolutionTM ‘Peat fire’ at Powdertech’s Corby plant, before being delivered to site for installation. Peat fire is an earthy shade, instantly giving an aged look to the roof. It is a shade that one might expect on a weathered ‘tin roof’ – but in this case the metal stands the Evolution™ system.”  BenefitsA wide range of effects to reflect the patinas that occur naturally on metalsExcellent visual and tactile detailHigh performance weather resistanceGood edge coverageAll powders are Qualicoat 1Leaves no residue or stainTwenty-five year guarantee.

This 6,500m² metal roof at Axcess 10 Business Park, Walsall was soiled, delaminating and affected by spot corrosion in numerous areas, which would have eventually spread and perforated the sheets if a treatment was not applied.Bosworth Cladding Services Ltd ensured that the roof was cleaned and the peeling factory finish was removed with a 4000 psi pressure washer. The laps were ground back and primed as necessary.The whole roof area was then coated with Liquasil's single-coat BBA Certified Metalseal 20 system to provide a 20 year product guarantee upon completion.The completed installation left a metal roof on its way to failure looking brand new, with a protective silicone coating that will last 20 years.For more information, or to make an enquiry, contact Liquasil on 0121 709 5352.

IKOpro Acrylic Roof Coat has been used to provide a quick (taking only 4 days to complete) and seamless waterproof solution to a leaking roof at Bellman’s Auctioneers & Valuers in West Sussex. Contracts Manager for M Holmes Construction (contractor) admits that it was much less labour intensive than traditional roof refurbishments. He said, “The beauty of this system is that you don’t have to re deck the roof, unlike some alternative liquid systems. So this means you save one day of labour, typically four men on a job this size, plus material costs.”

When developing new buildings, it is always important to consider the environmental impact. Responsible sourcing of materials is high on every priority list, along with reducing waste to landfill. But what about the local impact, such as the effects on local wildlife? A living roof/green roof system, such as the one installed by the Premier Contractor at Seaford Head Golf Club, is a very clear example of the steps that can be taken towards reducing this impact and providing an alternative space for wildlife to inhabit. A warm roof system was installed onto a structural plywood deck, after which a vapour barrier and insulation boards were mechanically fastened to provide both thermal efficiency and air leakage control. After the underlying installation had been suitably restrained in accordance with a site-specific wind uplift calculation, the roof membrane was mechanically fastened to complete the waterproofing system. Our PVC roof membranes have been tested and can be utilised without the need for additional root prevention barriers (test standard EN 13948), and because PVC is extremely lightweight, they are the perfect choice for these applications, reducing pressure on the underlying structure. In conjunction with our Living Roof/Green Roof specialists, a site-specific living roof system was supplied and installed over the completed waterproofing.Waterproofing System:DANOSA Single Ply 1.5mm - AnthraciteConstruction Type:New BuildWarm RoofSector:LeisureApprox. Size:900m2Warranty Period:20 Years

Scotland’s Largest Single Office Building with Rooftop Running Track and 360 Panorama.A Sustainable and Futureproof Roof, Harnessing the Power of the OutdoorsBothwell Street in Glasgow is now home to an exceptionally progressive office space – making way fora new chapter in the rich history of the area. If there are any doubts about what Grade A office spacereally means, then think touchless entry, bike storerooms, lux changing facilities, an 8,000 sq. ft roofterrace, a 150-metre rooftop running track, 4 activity zones/terrace spaces and panoramic views.The project complements the sustainable regeneration programme along the Clyde Waterfront also,home to the new financial Northern European hub, firmly cementing the business district at the heart ofmodern Glasgow.GOALSThe architects at Sheppard Robson have made sure sustainability and lifecycle credentials remaincentral to the design specification. Occupants’ wellbeing has been carefully considered with a stunningpanoramic rooftop and 150m running track and general outdoor employee wellness facilities.A roofing solution was required to support the lifecycle of the building along with an excellentproduct reputation for this distinguished office space. Given the quality, longevity and environmentalconsiderations required from the roofing design, the insulation properties and warranty performancewere extremely important from the outset.CHALLENGESOur Technical department assisted the architectural and construction teams to resolve numerouscomplex design elements across the varied roof zones including running track, ballast walkways, greenzones, and pedestal zones, to determine the best roofing solution.Installation of the Davit Arm System for a building of this scale was especially important so personnel canbe safely suspended whilst working at height. This presented us with a unique challenge in providing aworkable solution that aligned with the sequence of works, whilst facilitating future routine inspection ofits base plates, and maintaining waterproof integrity without compression.Careful planning and detailing were required around roof penetrations to minimise aesthetical impact,and roof equipment was safely installed above the roof assembly.SOLUTIONThe construction comprises a composite concrete slab receiving our Hot Melt Hydrotech Waterproofing System. Offering a true lifecycle – Hydrotech high performance waterproofing, through its’ unique characteristics and installation process, now forms part of the building fabric. The result offers complete watertightness for the lifetime of the building.The building is also insulated to a high u-value target offering exceptional thermal performance and achieving a high kPa rating. This was essential to receive loadings from all components including overlying finishes, roof equipment and the end use for the building occupants.Key fire performance standards were achieved throughout including the lift overrun and lower roof terrace areas where the preferred solution was switched to our Derbigum sustainable warm roof system to maintain project performance targets.LIFECYCLE MANAGEMENTDesigned with BREEAM credentials and an EPC rating coming in at below 10 the careful focus on lifecycleconsiderations and the choice of materials throughout the building envelope is exemplary.Hydrotech hot melt is a high-performance solution containing 30% recycled content and zero productfailures in over 50 years, offering lifetime peace of mind, designed for the service life of the roof.PROJECT DATACompletion: Autumn 2022Building Type: Commercial OfficeProduct Application: Hydrotech & Derbigum waterproofing systemsCertification: BBA Approved, European Technical Approval & FM Global Class 1Architect: Sheppard RobsonMain Contractor: HFD Group

This high profile entertainment and tourist venue in Bishop Auckland, required a surface for the large pedestrian area next to its main arena. Ulticolour was chosen in a buff colour, which suited the visual theme of the site. The client was happy with the speed of the work and the smooth, even low maintenance finish.

Ulticolour offered a distinctive, aesthetic surface for this modern housing development located on the River Irwell in Salford, to the north of Manchester. The chosen buff colour matched the contemporary architectural design.

Eastbourne station is located in East Sussex. It was originally built in the 19th century and is classified as a Grade II listed building. Over the years, the station has undergone several renovations and upgrades.Back in October 2020 it was announced £5 million would be spent on restoring Eastbourne Railway Station to its ‘former glory’. Work done includes canopy refurbishment, slate roof replacement, masonry work to the front of the station, and new roofing above the atrium.Twinfix were approached to replace the glazing panels on the 32 lanterns on the station’s train shed with something hard wearing, sustainable and modern but without losing the period look. The change was needed because, according to the plans, the existing fixtures were ‘life expired and inefficient’.Twinfix supplied their Multi-Link-Panel Non-Fragile (NF) roof glazing system, glazed with 6mm solid obscure polycarbonate. The new glazing spanned 1243 square metres and was installed by Gable, on behalf of Main Contractor BAM Nuttall.The Multi-Link-Panel NF system is an innovative roof glazing product that has been well utilised for many years on station canopy roofs, and it has been thoroughly tried and tested in that time.It was the chosen system for this project for a number of reasons:sustainability– these panels are virtually unbreakable in manufacture, transit and in situ, meaning that, unlike glass, maintenance costs will be eliminated. The system is also completely recycleable.safety– Twinfix Multi-Link-Panel NF (Non-Fragile) conforms to the HSE recommended test method ACR[M]001:2019 (as outlined in document HSG33) and achieves a ‘B’ Classification.off-site construction– The panels are pre-assembled in Twinfix’s factory ensuring strict quality guidelines are adhered to, which is not always guaranteed when roofing products are assembled on site.ease of access– The Multi-Link-Panel NF system can be fitted with In-Line Access Hatches, to allow cleaning of gutters and roof. These hatches are hardly visible and allow safe access through the glazing without needing to get on the roof.weight– The Multi-Link-Panel NF is light in weight and due to its modular format, it is very quick to install which allows for short rail possession works. A slight redesign of the original roof allowed 96 access hatches to be installed, making maintenance easier. Installed it’s almost impossible to detect the modern materials that have been used to bring this historic structure back to life.During the renovation work, Shaun King, Sussex route director for Network Rail, said, “The quality of work on site is being completed to a very high standard and we’re taking great care to restore the Grade II listed building to its former glory.”

The proprietors of this domestic property in Harrogate added a large extension with a total roof area of 150m2. The client wanted the new roof sections to complement the slate work and aesthetics of the original building whilst adding a contemporary and stylish look to the extension.Originally considering a zinc sheeted roofing system, the client explored alternative materials that could achieve the same visual impact but at lower cost. After discussions with Cure Roofing Ltd, a Polyroof simulated metal finish was proposed as a roofing solution that would meet all the client’s requirements.Not only do Polyroof’s range of liquids offer cost savings over traditional metals, but they are also lighter in weight, totally seamless and can be pigmented to any RAL colour. Having no scrap value, the client also had the added peace of mind that the roof would not be a target for theft.A timber warm roof was constructed which incorporated 120mm PIR insulation to achieve a U-Value of 0.18 W/m2K in compliance with building regulations. An OSB3 TG4 deck was fitted above the insulation and Polyroof pre-formed GRP standing seam trims were fixed at 600mm centres into the deck. Next, the first coat of the Protec waterproofing system was applied over the whole roof area and encapsulating the standing seam trims. The roof was finished with a second coat of Protec pigmented to RAL 7016 providing an anthracite grey colour to the whole roof, accurately simulating the appearance of zinc roof sheets.The workmanship by Polyroof approved contractor Cure Roofing was second to none and the quality of the finish left the client delighted with their new roof. With BBA approval, top-rated fire performance and Polyroof’s trusted 20 Year Accredited System Guarantee, the client has total peace of mind that their new extension could not be better protected for decades to come.

A stunning new ‘brown roof’ is the crowning glory for a private dwelling overlooking the River Tweed. The project has been designed to last 100 years and takes into account the requirements of future generations of the family. For the main flat roof area, Spectraplan TPE was chosen for it's green credentials and a brown roof system was laid on top .

This asbestos roof is being cleaned using a closed box pressure wash, with all waste water being filtered and recovered for re-use. Once cleaned, the roof is coated with the BBA Approved Asbestoseal system which includes: SWT CORROSION PRIMER - fully rust and wet tolerant, the primer is applied to all metal fixing to stop further corrosion. NON-SAG SEALER - is applied to all fixings and small holes and cracks to permanently seal them. ASBESTOSEAL 20 is brush applied to the roof sheets to provide a new finish.

A DOFF steam cleaner was used to thoroughly clean the moss and lichen from this asbestos roof in Bridgwater. The metal fixings were treated with Liquasil's rust tolerant primer and then sealed, along with cracked sheets, using Non-Sag Sealer, before the whole roof was coated using Asbestoseal 20. The end result was a leak-free asbestos roof that will last for many more years. Asbestoseal is the only BBA Approved coating system for asbestos roofs.

Product: FastCoat ProProject: Carlisle Race CourseProject size: 600m²Location: Carlisle

Product: Elasto-KoteProject: Commercial Units, GlasgowProject size: 1400m²Location: Glasgow

Project: FedEx Transfer StationProduct: Elasto-Kote (Portland Grey)Project size: 25,000m²Completed in: 2 WEEKSApplication: Spray appliedGuarantee: 20 years

Specified because of it's unique BBA Approval and Latent Defects Insurance Guarantee, Asbestoseal was applied to this asbestos cement roof in Warwickshire. The roof was first steam cleaned using 150°c steam, removing all moss and lichen. Metal fixings were treated with Liquasil's corrosion primer and then sealed using Non-Sag Sealer. The entire roof surface was then coated with Asbestoseal 20 to provide long term protection and add considerably to the life of the roof. The metal gutters were lined with Liquasil's seamless silicone gutter lining system

Fossil museum The Etches Collection, in Kimmeridge, Dorset, is protected by a new high-performance roof in keeping with its character, thanks to Glendyne.

When Westminster Cathedral’s roof was first asphalted back in 1903, it would have utilised naturally occurring asphalt deposits dug up from an overseas lake. These days, things are done a little differently. Instead, IKO’s Permaphalt – a polymer modified mastic asphalt – was specified for the extensive reroofing of the Cathedral by Architect, Michael Drury from St Ann’s Gate Architects. “Asphalt had worked well for the Cathedral in the past and there was no reason why it shouldn’t again,” he said, adding the new roofing’s 25 year guarantee clinched the decision for a like-for-like replacement.