"Kalzip"

Located on the banks of the River Kelvin inGlasgow’s west end, Kelvin Hall was one of thelargest exhibition centres in the UK when firstconstructed back in 1927. Famously hostingmany major concerts in the 1960’s and 70’s,this iconic building was converted in 1987 tohouse Glasgow’s Museum of Transport and theKelvin Hall International Sports Arena until itsclosure in 2010.McLaughlin & Harvey Construction and Page\Park Architects were appointed to undertakethis extensive and ambitious refurbishmentproject which provided a demanding setof challenges - particularly regarding thepreservation of Kelvin Hall’s internal heritagefeatures and the original concrete shell in itsentirety.Ideal for new build and refurbishment projects,a Kalzip® standing seam liner roof system wasspecified for the task. Able to withstand highwind uplift and with excellent resistance toclimatic conditions, the lightweight Kalzip®system is extremely durable and has aminimum design life of over 40 years.

Material and system specification used: Kalzip FC rainscreen in 500mm wide RAL 1035 pearl Beige and RAL 7022 – also Kalzip wall perforated        Stephenson Quarter is a major mixed-use development in the heart of Newcastle upon Tyne by the Clouston Group. The site was home to the Robert Stephenson and Co. Locomotive Works, the crucible of the railway industry, where the revolutionary Rocket was built in 1829. The site includes the new Crowne Plaza Hotel and The Rocket (offices) plus Stephenson qtr Car park   Installation of over 1500 m2 of FC rainscreen cladding to the Rocket building in RAL 7022 and RAL 1035 Pearl Beige in between stone cladding on the Crown Plaza Hotel Kalzip Perforated facade was used to create a feature between the main brick work for the car park Key challenges overcome:  With 3 phases of the project to undertake over a period of 18 months. Working at height in a very tight, exposed city centre location, needed a high quality over-cladding solution with neat joints that was quick and easy to install. The product needed to integrate with the window system and other cladding facade materials   

Elliptical on plan and angled in profile, The SSE Hydro’s domed roof required over 12,750 sqm of naturally curved tapered Kalzip® sheets in lengths of up to 25 metres installed in six concentric, almost circular bands. The façade of this amphitheatre-inspired building is 15 metres high at the rear rising to 33 metres at the south-facing front elevation with the central apex of the roof being 45 metres above ground level.

Two jointly developed buildings in Harpenden have been highly commended in the 'Best Kalzip project under 1500m2' category at Teamkal 2015. Both buildings - the Lawes Innovation Hub and the Rothamsted Conference Centre Extension - are part of the Rothamsted Centre for Research and Enterprise.The two building projects involved installing a Kalzip insulated site-assembled standing seam roof system. They also installed secret fix fascias and soffits across both buildings.SFS supplied stainless steel fixings to suit the project. The solution included a range of fasteners: SX, ASC-D, TDC-S, and powder-coated SX-L12. The package also included the SXL3-SV16, with its flexible V shaped washer, allowing secure thick to thin fixing,

The striking appearance of this unique landmark building is a visual reference to the old Whitchurch Airport that formerly occupied the site and the design reflects the two hemispheres of the brain as the four-storey structure comprises twin sections located either side of a spacious central atrium linked by bridges at each level.

Fashion retailer Schustermann & Borenstein GmbH offers a unique selection ofrenowned national and international designer brands all over Europe. With risingsales in 27 countries, made almost exclusively via the internet, the company hassimply outgrown its current premises, and had to look at expanding its facilitiesto cope with future growth. BestSecret, the company‘s E-commerce subsidiary,in particular is in need of larger premises, with continual need to grow andexpand their facilities to cope with growing customer demand. For this reason,the company made the decision to relocate its headquarters to the newlydeveloped commercial district of Grub in Poing near Munich, and build newadministrative offices with adjoining logistics centre.

The impact a school provides starts from its outside appearance. This allows the pupils, parents and teachers to maintain a positive attitude about where they study and work creating a positive vibe. This often follows suit internally with design as well as the performance of a school feeling proud to be part of. The choice of material required was initially zinc but we also needed to ensure the product was as light as possible, we therefore proposed Falzinc which is a Zinc coated Aluminium.

ChallengeKalzip were tasked, alongside contractors Lakesmere, to develop a roofing structure that would be vital to the overall appearance of the building and one that would fulfil the stringent acoustic criteria – whilst working to tight deadlines.SolutionFollowing extensive testing, Knauf Insulation Rocksilk® RS45 product in 50mm and 75mm were specified within the 40,000m2 Kalzip System in the AluPlusPatina finish.Heathrow’s new Terminal 2, also known as The Queen’s Terminal, boasts exceptional architectural design and is 40% more carbon efficient than the previous building. Kalzip’s large waveform roof bestows one of the iconic features of the terminal.A multi-layer approach was taken when it came to installing Knauf Insulation Rocksilk® RS45. By layering the insulation products in different densities across the Kalzip standing seam roof, rigorous sound absorption and sound transmission measures were met, whilst retaining the form and functionality required by the designers.As a robust, resilient and dense Rock Mineral Wool insulation slab, Knauf Insulation Rocksilk® RS45 has excellent acoustic properties that help to reduce the impact of airborne and rain impact noise. It also has an excellent thermal conductivity of 0.035W/mK, helping to provide passengers with a comfortable environment.

Network Rail has redeveloped the 180-yearold London Bridge station – the fourth busiest station in the country with over 54 million passengers passing through every year. To redevelop such a vast, complex site Network Rail required a team that would work together with one goal in mind and add value by presenting viable solutions. Eurosafe chose the MSA Latchways Constant Force Post (CFP) cable system for a complete rooftop fall protection solution. It is the only system approved by Kalzip, who supplied the roof at London Bridge.

Weston Homes have developed 182 luxury apartments across four blocks, overlooking the River Lea navigation canal. Situated on a former industrial estate, the apartments are designed with functionality, style and comfort in mind. The beautifully landscaped grounds include gardens, a central courtyard, a wildflower meadow and river walkways. The development also includes underground parking and balcony space for residents to enjoy the river views. The impressive curved roof was installed across three buildings. This included vertical installation of a Kalzip standing seam secret fix system.SFS supplied fixings to the project, including stainless steel self-drilling SX fasteners with an irius® (L12) head. The irius® head is an ideal solution for when aesthetics are paramount, like on a luxury project such as this. A low profile head form, the irius® has been designed specifically for applications where the fastener has to fulfill all its normal structural requirements whilst, at the same time, blend in unobtrusively with the roof or cladding. It can be powder-coated for colour matching purposes and the innovative underhead drive system enables ease of installation, whilst also offering a high level of tamper-resistance.This project was nationally recognized, with the contractor winning the 'Roof Sheeting' category in the NFRC UK Roofing Awards 2016.

SFS specialist fastening systems were used to secure the striking shingled, multi-coloured, metal façade on the first direct Leeds Arena.Using SFS fasteners resulted in significantly reduced fixing times and helped keep the project on its critical timeline.Comprising of 6,000 square meters of aluminium shingles in five different colours, the cladding was installed in layers onto stainless steel clips and held in place using 35,000 SFS aluminium BULB-TITE® rivets.In addition, 3000 self-drilling SL3/2 fasteners were supplied to fix the perforated, aluminium mesh rainscreen panels to the structural backing wall. 7000 low profile, irius® fasteners were also used to fix Kalzip’s Kal-Plank system, at the rear of the building. The design and construction achieved a BREEAM ‘Very Good’ rating.The result provides a spectacular display surface for the coloured lighting which transforms the exterior façade at night by reflecting the mood of the concert within.The 13,000 capacity concert venue features an impressive uninterrupted interior construction, designed to allow all seats perfect sight-lines to the stage. The complex 3500 ton steel structure was topped out by a 45 meter long proscenium beam spanning the width of the building.Headed up by Leeds City Council, the £60 million project was completed in 96 weeks and opened in September 2013. The venue has helped increase job prospects and the region's economy.A success story for Leeds, Yorkshire and all involved in designing and building this venue.