"pump"

The Long Barn in East Sussex looks as if it has nestled in the Wealds for centuries. Owners and developers Max and Judi Erde had a mission to prove the viability of recreating vernacular architecture in a new sustainable modern living environment. With larch cladding (being more sustainable and easier to work than oak), and warmed via an air source heat pump, the home further features sustainable wall finishes, on the basis that those details contribute 7% of a building’s embodied carbon.Thus, Armourcoat’s innovative Clay Lime Plaster, which has low embodied carbon and produces zero emissions, has been applied throughout the two storey Wealdon style barn.The ethos behind The Long Barn was to mirror and replicate the historic aesthetic, but to utilise modern, sustainable solutions as far as possible to minimise its environmental impact. With its combination of natural minerals, longevity, eco- friendliness, ease of application and choice of finishes, I was more than happy to use Armourcoat’s Clay Lime Plaster. "The fact that we could choose different pigments and finishes to give colour and tone to the interior was an added bonus- I don’t need to decorate again!" Max Erde 

Client: MoogLocation: Tewkesbury, UKYear: 2023Project size: 10000 m²Vebro systems: vebrores EP SL, vebrores EP HBCA package of durable, industrial-grade epoxy coating systems were required for a military and commercial aircraft parts manufacturer in Tewkesbury, England.Moog, founded in the 1950s is a prominent global leader in advanced motion control technology and operates a state-of-the-art facility located in the picturesque town of Tewkesbury, Gloucestershire, England.Moog’s facility in Tewkesbury stands as a beacon of innovation and precision engineering. It is a hub of cutting-edge research, development and manufacturing, where intricate machinery and sophisticated technologies come together to shape the future of motion control solutions.The facility required a flooring solution for its temperature-controlled main production area and walkways that are used to show visitors around the site as well as for the more back-of-house areas, such as loading bays, walkways, pump rooms, training areas and workshop spaces.  Moog’s commitment to operational excellence necessitated a flooring system that would facilitate easy maintenance while ensuring a safe and productive work environment.4,000 m2 of vebrores EP SL and 6,000 m2 of vebrores EP HBC were chosen in a combination of RAL 9018 Papyrus White and RAL 5012 Light Blue to reflect the colours often associated with aviation as well as create a welcoming and safely navigable environment.vebrores EP SL, a FeRFA Type 5, self-smoothing epoxy coating system typically installed at between 2.0 and 4.0 mm, is able to meet the demanding requirements of Moog’s industrial environment. Installed in the clean, temperature-controlled main production area and walkways that are used to show visitors around the Tewkesbury site, this solvent-free, easily applied coating system boasts exceptional durability and resistance.vebrores EP HBC, a high-build epoxy coating system that is best suited to coat floors in medium duty dry processing areas where a hard-wearing, chemical resistant floor finish is required, was chosen for the more back-of-house areas, such as loading bays, walkways, pump rooms, training areas and workshop spaces. The pigmented, solvent-free, easily-applied system is typically installed at 0.35 mm and delivers a high gloss, seamless finish that is light-reflective and easy to clean and maintain.The industrial flooring division of IRL Group are dedicated to delivering high standards of polymer floor coating system installation across the UK. IRL is a proud member of the Resin Flooring Association (FeRFA) and fully subscribes to their Code of Practice, meaning they operate to very high standards and have quality assurance and rigorous staff training schemes in place.IRL’s expertise and attention to detail enables the team to carry out their work to the highest possible standard with a minimum of upheaval for clients.Having built a reliable and passionate team, IRL Group demonstrates flexibility, technical knowledge, proactivity and a professional approach.

Continuing with the roll-out of cycle parking infrastructure to NHS trusts across the UK, two hospitals for Bradford Teaching Hospitals NHS Foundation have taken delivery of a bespoke Falco cycle hub this month, complete with everything a cyclist may need in order to visit each hospital by bike.Bradford Royal Infirmary and St Luke’s Hospital, both located in the City of Bradford region, received a bespoke version of the FalcoHub cycle hub, each equipped with FalcoLevel-Eco two-tier cycle racks, a cycle pump and repair stand, eBike battery charging lockers and bespoke NHS vinyl branding graphics.Falco supplied and installed a 6m x 4.5m FalcoHub complete with two-tier cycle racks to accommodate 30 bikes with two cycle repair stands for Bradford Royal Infirmary and a 4.5m x 4.5m FalcoHub complete with two-tier cycle racks to accommodate 20 bikes and one cycle repair stand for St Luke’s Hospital.Both cycle hubs are clad in toughened safety glass with bespoke NHS branding graphics chosen by the client and the galvanised steel framework has been powder coated in an attractive ‘purple violet’ RAL colour. Each cycle repair stand is equipped with a cycle pump and a number of convenient tools in order to carry out basic cycle maintenance whilst on the go.A FalcoCharge e-Bike charging tower has been supplied at each cycle hub, providing a safe and secure compartment for the storage and charging of up to eight eBike batteries. Each locker is equipped with a 230v socket, designed to fit standard batteries including chargers. An autonomous battery powered digital pincode lock is supplied with each locker to deter theft, without the need to provide individual keys.The images attached show the two new cycle hub installations, one located within the staff car park, outside Chestnut House at Bradford Royal Infirmary and the other located in the staff car park outside the Horton Wing building at St Luke’s Hospital.Bradford Royal Infirmary and St Luke’s Hospital are only two of numerous NHS hospitals Falco has provided cycle parking infrastructure to this year alone. Other recent examples include cycle parking infrastructure for Basildon and Southend University Hospital, a bespoke cycle hub for Ninewells Hospital and Medical School in Dundee, a trio of cycle hubs for NHS Grampian hospitals in Aberdeen, FalcoCrea cycle lockers for NHS Forth Valley in Falkirk, two cycle stores for NHS Queen Margaret Hospital in Dunfermline, cycle racks for Royal Berkshire NHS hospital in Reading and a flagship FalcoHub for Newham University Hospital in London.For more information about the scheme here at Bradford Royal Infirmary and St Luke’s Hospital, or how Falco can assist your cycle parking project, please contact our helpful sales team at sales@falco.co.uk.

Client: Cheval ResidencesLocation: Edinburgh, ScotlandSector: Hotel, Leisure & HospitalityYear: 2021Project Size: 150 m²System: vebroscreed Renovatevebroscreed Renovate, from Vebro Polymers, bonded to marine ply and concrete, has been installed across the ground floor reception and concourse leading to the bar area and restaurant.vebroscreed Renovate is a single part, fibre reinforced, cementitious smoothing underlayment screed, incorporating a blend of graded fillers, fine cements, and polymers, with excellent flow properties. The material is mixed with a cold-water addition to deliver a fine flow slurry that can be both pump and pour applied. The material has been used to level the existing concrete surface prior to the installation of terrazzo and ceramic tiles, which have been chosen in keeping with the listed building’s new interior scheme. Incorporating a specially formulated fibre technology, vebroscreed Renovate aids application and strength resulting in a strong, sound and even base that is ready to commence the tiling process after only 8 hours.All screeding on site has now been completed and the site turned over to the tilers, who are on track to complete ahead of building’s opening in a matter of weeks and to coincide with Scotland’s relaxation of international travel restrictions. 

Lakeside Developments is a unique development offering a selection of six to seven storied apartments, semi-detached and detached houses situated in Coleraine. The homes have been designed to exceed expectations of modern buyers. A cost-effective, aesthetically pleasing, and sustainable facing brick was required to complete the scheme.The exclusive housing development has been ‘highly commended’ in the sustainability category at the Placemaking Awards which celebrates projects, plans, people and organisations that are making places better.The unique project, described as one of the most unique and visionary civil engineering projects ever attempted in the UK, has transformed the 42-acre redundant quarry into a modern housing development with a lake, which was formed using water that had been pumped out of the site.According to Alan Patterson Design the project demonstrates its environmental credentials through its ‘engineering initiative and excellence’ in the re-use of the redundant basalt quarry to meet present day housing needs.AG’s facing brick Woodward in Ashbrooke Smooth was chosen due to its hard-wearing capabilities and long-lasting colour retention. The smooth finish of the brick gives a modern appearance to the houses.Additionally, Homepave Cobble Paving was selected for the walkways and garden of the new development. Due to its rumbled surface, it provides a charming additional to the scheme

Cairngorm Mountain Resort is a popular tourist attraction in the heart of the Cairngorm National Park. It is Scotland’s most popular mountain destination thanks to its extensive facilities for people of all ages.The site has undergone some major works over the past few years, including a funicular railway. The addition of our Moveable Planters and Benches marks the end of these works by adding additional seating and greenery to the entrance, car park and other public areas.16 bespoke WoodBlocX Moveable Planters have been added to the entrance, car park and surrounding spaces of the mountain resort, enhancing it and also providing clear boundaries between pedestrian and parking areas. The benches have been positioned in key viewpoints for visitors to sit and enjoy the stunning views.Our Moveable Planters are attached to solid timber bases with treated bearers, which allow for them to be easily moved using a pump truck or forklift so they can be relocated or stored away with ease.All WoodBlocX moveable planters are designed bespoke, and manufactured by us. We build and then ship them directly to site in their completed form to allow for full quality control. We can create standard squares and rectangular shapes or bespoke designs to suit your project using our Free Design Service.

'The Portal' is a new £16 million public services hub in Ellesmere Port, delivered by Vinci Construction UK for Cheshire West and Chester Council. The new facility will be home to more than 500 council and public sector staff, a Job Centre Plus and a Citizen’s Advice Bureau.The building has been constructed with many environmentally friendly elements including solar panels, air source heat pump and electric vehicle charging points. The Portal’s envelope is wrapped at the top and bottom with an attractive, copper coloured metal cladding and a newly formed public realm area will surround the exterior, with bench seating and green landscaped sections.Internally, 'The Portal' consists of large open plan working areas with smaller subsection meeting rooms, break out and kitchen spaces which are present on each level and a main central staircase for circulation.Metal Technology Ltd supplied its 10-35Hi+ commercial entrance doors and System 17 capped curtain walling for the large, glazed sections of the build to approved fabricator and installer RED Systems Limited.Due to open its doors in Spring, it’s fantastic to have been involved in this state-of-the-art, commercial project, which is a catalyst for the wider Ellesmere Port Town Centre regeneration master plan.

Improvements to the energy efficiency of buildings were published in 2021 with guidance on compliance provided by the following Approved Documents: Approved Document L – Volume 1: Dwellings Approved Document L – Volume 2: Buildings other than dwellingsThis Design Guide provides a commentary on the new changes and includes compliant wall and floor solutions using products from Lignacite Limited.These changes to the Building Regulations are intended to help the UK deliver net zero. This includes a requirement for new homes to produce around 30% less CO2 than current standards and a 27% reduction in emissions from other new buildings. To deliver the improvements, new homes will be assessed against the following four performance metrics.Primary energyCarbon dioxide emissionsThe fabric energy efficiency standard (FEES)Minimum standards for fabric and fixed buildingservicesWith increasing amounts of renewable energy generation, fuel factors are no longer required to offset ‘dirty’ electricity generation. This will adversely impact any property using oil, LPG or solid mineral fuel. This will prove to be a challenge to homes that are off-grid. More widely, it will help to drive the uptake of heat pumps which is a crucial part of the government’s long-term strategy.The new changes take effect from the 15th June 2022.

We supplied 24,000m2 screed binder to our Smet Supported Partner, Fast Floor Screed Ltd. The industry experts pump-applied Südanit 280 Alpha Hemihydrate Screed using their fleet of Mobile Screed Factories in the new hospital complex, The National Forensic Mental Health Service (NFMHS) in Portrane. We supplied 20,000 m2 Rapidur® B5 Rapid Drying Floor Screed which was laid by industry experts, B Doherty Screeding Mobile Screed Factory).The NFMHS is a new state-of-the-art facility located 22 km from Dublin City in Portrane, North County Dublin. The project was awarded by Health Service Executive to the Joint Venture formed by OHL (50%) and OHL’s local delivery partner JJ Rhatigan (50%).The project, which commenced works on site in 2017, comprises the construction of a forensic mental health hospital, as part of St. Ita’s Hospital complex. It covers a floor area of 24,000 m2, not including the energy, maintenance, and gardening buildings. The new hospital will accommodate 170 patient beds, distributed as follows: National Forensic Hospital: 120 beds; Mental Health Unit for Children and Adolescents: 10 beds; Intellectual Disability and Mental Health Unit: 10 beds; and the Intensive Care Rehabilitation Unit: 30 beds. The construction project also includes the execution of spaces related to energy production systems, maintenance, and horticulture.

Archio has recently completed a unique villa project within the Becontree Estate, as part of a significant house-building initiative in the London Borough of Barking and Dagenham. The design was developed through extensive research into the estate’s characteristics. The result is a “gentle density” development featuring 19 residences spread across two buildings, along with a community space.The wider Becontree Estate, known as the largest public housing scheme, globally and with a rich history in the social housing movement, served as a key inspiration for Archio. By delving into the estate’s archives, they discovered hand-drawn plans reflecting the Garden City principles employed in its design. These plans influenced Archio’s strategy of creating two “villas” on a landscaped corner.While the surrounding estate primarily consists of single-family homes, Archio sought inspiration from other London County Council developments, such as the Ossulston Estate in Camden, to devise a denser scheme. Their designs pay homage to the Neo-Georgian style of the Becontree Estate while adding playful interpretations of neighboring houses’ details.The flats are designed to maximize natural light with triple-aspect orientations, coupled with energy-efficient building materials and underfloor heating powered by air source heat pumps, ensuring high comfort levels for residents.Freshfield Lane’s First Quality Multi bricks were used extensively throughout the project and bring a dash of extra character to the site, with soft red and brown hues blending into the wider environment.

This major redevelopment of Charlton Park Academy school involved replacing temporary mobile classrooms and a single storey building with a two-storey steel framed brick building to better meet the needs of students, teachers and carers. A structural flooring solution was required for use over precast planks, covering 800m2 on the ground and upper floor at a depth of 75mm to 120mm. Space and access would be challenging, due to the small footprint of the site, proximity to the existing school building and access from a busy main road. Given the large floor area, a traditional sand cement screed would have been very time consuming to place. Tarmac’s TOPFLOW SF a self compacting steel fibre reinforced concrete was chosen as the solution. Its flowing nature would allow it to be quickly pumped into place and adapt to the variable thickness criteria. TOPFLOW SF is designed to act as a structural topping with both, steel mesh & fibre reinforcement. The steel fibres added to the TOPFLOW SF gave its robustness and flexural strength as it was being placed over a precast plank system that could flex with loadings. They also reduced the risk of cracking. By replacing steel mesh reinforcement, it helped avoid problems with access, storage and handling and kept the site open for parallel trades. Using TOPFLOW SF rather than a sand cement screed or reinforced concrete, improved productivity and saved time. This saved 13 days or just over 2.5 weeks on the programme. 

Project:St Mary's Catholic Voluntary Academy Client: Department for Education Contractor: Tilbury Douglas Architect:Hawkins Brown Architects Value:£12m Location: Derby, Derbyshire. Completion Date: June 2023 Innovare duration onsite 12 Weeks 2GIFA: 2300 m² Framework: This is a DfE pathfinder project – the UKs first Biophilic school. Sustainability: Net Zero Carbon in operation Innovaré System:Psi-FASTConstruction is complete on the innovative eco-building for St Mary’s Catholic Voluntary Academy in Derby, following a fire that destroyed the previous school. This biophilic school is part of a pilot scheme for the Department for Education. Biophilic design increases occupant connectivity to nature, promoting physical and mental health, and the building is net zero carbon in operation. Innovaré Offsite supported the design, engineering, manufacture, and installation of the sustainable superstructure. The timber constructed school uses Innovaré’s Psi-FAST panels, designed for fire safety, thermal, and acoustic insulation, and loadbearing capabilities. Psi-FAST panels have an A1-rated non-combustible board and class 0 surface spread of flame rating, offering 60 minutes of standalone fire resistance. The single-storey school includes a primary school and nursery with pavilions arranged along a central canopy. Each age group has a shared learning space, and the entrance building features a hall and communal areas. The buildings are naturally ventilated with solar panels and heated via air source heat pumps. Green roofs enhance biodiversity and local ecology

Smet Supported Partner, Fast Floor Screed pump applied SMET LiteFlo® Lightweight Flowing Screed for the retrofit of this large house in Dalkey Co Dublin. This lightweight screed is ideal for renovation projects where loading is an issue. LiteFlo® is a high-quality, innovative, pumpable factory produced, CE marked, self-levelling screed based on calcium sulphate.German-made LiteFlo® is unique, in that it’s the first pumpable lightweight flowing screed. Made from specially selected aggregates, makes it 30% lighter than conventional flowing screeds and therefore 70% lighter than traditional sand & cement – ultimately this means less is required per m2. Another plus is that screed made from Calcium Sulphate has naturally substantially lower embodied carbon emissions than a sand and cement screed.LiteFlo® complies with EN 13813: 2002, is CE-marked, and is available in 27Kg bags or bulk silos.Have a look at the Northern Builder MagazineTop 5 Liquid Screeds Article.  Read about SMET LiteFlo® in the Irish Construction News.Smet Building Products Ltd in partnership with Fast Floor Screed Ltd, demonstrates, once again, a superior level of customer service, both pre and after-care. Whether your job is self-build, retro-fit, floor renovation, design, commercial, or an industrial venture – the flooring gurus have a floor compound suitable for you.Contact Smet Building Products Ltd 

Castle Park View is the tallest residential building to have been built in the city of Bristol to date. At 26 storeys high, the residential tower block forms part of the wider Castle Park View scheme, which is also the largest Urban Green Space in the city.The development also features a main block and a 10-storey tower, creating in total 375 new one and two bedroom apartments. Senior’s slimline SF52 aluminium curtain wall system and patented low U-value PURe® aluminium windows and doors have been used across the scheme and were fabricated and installed by Denval, for architects Chapman Taylor and contractors Bouygues UK.Created following the extensive regeneration of a brownfield area and built on the former site of an ambulance station, sustainability is a key part of the design of the Castle Park View and the residential scheme has achieved a level four standard in the Code for Sustainable Homes certification.Both Senior’s thermally-efficient SF52 aluminium curtain wall system and Part L compliant PURe® aluminium windows and doors are highly durable and fully recyclable, making them the ideal choice for a modern development that is also striving to help reduce the energy bills of its residents. The thermal performance of the aluminium fenestration system complements the other sustainable features including the use of the UK’s largest water source heat pump, the nearby Castle Park Energy Centre, as the development’s main heat source.

When it comes to residential, commercial or any structure below ground, waterproofing is a critical component within the construction process for protecting and preserving a building. A poorly designed or installed waterproofing solution can fail leading to significant implications on the structure itself.Delta Registered Installers, Abtech (UK) Ltd were called upon to give assistance on a particularly technically complicated project where approaches to waterproofing design and installation had been incorporated, however the system had failed. For a great remedial waterproofing outcome, seek assistance from an experienced waterproofing company to inspect your site and carry out the remedial work.The property when built had a Type C, cavity drain membrane systems incorporated (not a Delta System), however there was no basement drainage incorporated into the design to manage water ingress.In principle a Type C, drainage system is a water management system. The Type C system is used to control water ingress once it has penetrated the structure.  Moisture or running water travel behind the Type C membrane within a controlled drainage system. A Type C System isn’t classified as a barrier but provides protection by means of water management. For a Type System to be successful a suitable drainage system is required to collect and discharge water ingress to a suitable and safe evacuation point (either by natural forces or a mechanical pump system).When correctly installed, groundwater drainage channels effectively relieve hydrostatic water pressure in the below ground structure. They are installed below flooring membranes at the floor/wall junction.

Considering the large size of the basement area and its proximity to the River Thames, Newton Specialist Contractor Stonehouse were called in to provide a complete waterproofing system for the structure.At this private property in South London, the plan was to build a new basement extending below the entire footprint of the house and into the rear garden, incorporating a swimming pool, recreational spaces and wine cellar.However, considering the close proximity to the River Thames and the high water table, Newton Specialist Contractor Stonehouse were called in to provide a complete waterproofing system for the entire structure.Considering the size of the basement area, the high water table, the geographical location close to the River Thames, and the fact that the structure was created using underpinning, the risk of water penetration in this basement was extremely high. Stonehouse recommended the most failsafe solution, the Newton CDM System.Firstly, they installed Newton 508 membrane to all internal walls and the floor, using Newton's ancillary products to fix the membrane securely and seal the system. Drainage channels were also created using Newton Basedrain, feeding into a sump chamber containing two NP750 pumps, a higher capacity model capable of dealing with large volumes of water.Finally, where the basement extended beyond the house's footprint, a liquid waterproofing membrane was used on the new external roof.Stonehouse is one of Newton's oldest and most experienced specialist contractors, and they showed their expertise here by delivering a dry, safe basement for the client that could then be transformed into a beautiful new part of their home. Furthermore, the installation was backed by Stonehouse's 10-year guarantee, for complete peace of mind.

Kings College London Residences manage accommodation for students at sites across central London. They provide facilities, support, and a programme of activities to help ensure their students have the best possible university experience. With close proximity to the cycle super highway, cycling is a fast, fun and practical solution for students’ transport needs. However, for many students, bike maintenance can be a barrier to cycling.Sustainability is a key theme within KCL residences and the university as a whole. Throughout February the university runs daily events on the topic, including a seminar on cycling in London. With this in mind, the residences team identified our Deluxe Bike Repair Stations as a great way remove the bike maintenance barrier, and to boost cycling culture within their student and staff cohorts.KCL GDSA Residences chose Cyclehoop following similar successful projects undertaken on KCL campuses. Our teams surveyed various locations across two sites, facilitated the eye-catching custom KCL branding, supplied the units and completed the installations. The repair stations offer a dedicated space for bike maintenance, convenient access to high quality tools and a focal point for the cycling community to meet and connect.The bike repair and pump stations are a brilliant asset to enhance our students’ university experience. They promote the benefits of cycling and empower students to choose a sustainable mode of transport, helping fight poor air quality and climate change. Cyclehoop managed the project from supply to installation, the whole process was entirely stress-free.Maddie JammehResidence Manager, King’s Residences

Verdo, Kew BridgeEcoWorld BrentfordCemfloor Level PlusA luxury development of apartments, shops, restaurants, parks and offices situated next to Brentford Football Club in West London.Cemfloor Level Plus was chosen for this project as the contractor required a screed that could be installed at low thicknesses. Cemfloor Level Plus was supplied by Capital Concrete and installed by Advance Screeding UK ltdClose to the River Thames, and next to Brentford football club in West London, Kew Bridge is a selection of beautiful new homes, as well as shops, cafes and restaurants. It is part of the wider Brentford regeneration project, and developed by EcoWorld.There are a total of 6 blocks on the site, and Cemfloor was the screed of choice for the main contractor.The main contractor had problems with the floor levels on site, so Cemfloor provided a thin screed system to work alongside the unique low profile UFH system; a castellated mat system installed onto Superfoil insulation. The UFH system was supplied by Compact Underfloor Heating. The complete floor build was only 45mm in depth and included acoustic insulation, thermal insulation, castellated UFHsystem, and Cemfloor Level Plus.Advanced Screeding installed Cemfloor Level Plus throughout the development. In total 800m3 of screed was easily pumped to height, over 11 floors without issue,providing an excellent, fast drying low profile floor, and saving significant time on the project.As Cemfloor Level Plus is a ready mixed solution it removed the need for any site mixing, material storage and material disposal from the site. Given the volume of screed required; if a self leveling compound product was used this would have equated to approx. 55,000 x 25kg bags of material having to be mixed on site.

As part of their ongoing relationship with Imperial College London, Newton Specialist Contractor A.P. Gooch assessed and waterproofed 11 Victorian brick vaults beneath the streets of Kensington, London, after the existing competitor ‘waterproof render’ failed.Imperial College London is a world top ten university, and it's top-class educational facilities in Central London are constantly used by multidisciplinary students, including doctors, and nurses, for their studies. It was therefore crucial for AP. Gooch to perform the work whilst also creating minimum disruption to the college students.Following a full assessment of the vaults, A.P. Gooch decided that the best option was to install the tried and tested ‘failsafe’ Newton System 500 cavity drainage membrane solution in order to depressurise, capture and safely manage ingressing water away from the building. A.P. Gooch also committed to carrying out the entire installation at night in order to cause as little disruption as possible to the College’s students.By installing Newton 508 membrane with strategically placed Newton MultiPlug fixings, the system remained sympathetic to the historic structure beneath. Newton Basedrain was also installed in order to channel captured water to one of four Newton Titan-2 sump chambers, the compact size of which made them ideal for use in a structure with such tight size restrictions. Each chamber also contained primary and backup Newton CP400 pumps to ensure that there will always be a safe means of removing captured water from the building.Now fully protected by a maintainable system, compliant with waterproofing code of practice BS 8102:2009, all 11 vaults are now completely dry, providing safe and healthy individual study rooms for the medical students at Imperial College.

Beneath the streets of Central London lies a network of Grade 2 Listed underground vaults. As Newton Specialist Contractors, Stonehouse were called in to waterproof four of these impressive structures and turn them into a completely dry commercial space. The four vaults were situated just North of the River Thames in Central London, a short walk from such famous landmarks as Smithfield Market and St Paul's Cathedral.The Grade II Listed structures are each over 4 metres in height, and form part of an impressive below-ground infrastructure network. Newton Specialist Contractor Stonehouse were asked to waterproof four of these impressive vaults for the multinational service provider KPMG, in order to turn them into useful commercial spaces.When waterproofing historic vaults such as these, the Newton CDM System provides the ideal solution as it is maintainable, requires minimal fixings and therefore avoids damaging the structure, and crucially is deemed as reversible should the structure need to be returned to its original condition in future.As an experienced contractor, Stonehouse proceeded with an expert installation of a full CDM System to the tricky vaults, including:508 Mesh membrane to the walls, for a direct plaster finish508 membrane and Fibran XPS 500-C insulation boards to the floor.Basedrain channels to direct any captured water towards two Titan-Pro sump chambers, each containing two NP400 pumps.Victron Inverter and a NorthStar battery for reliable backup power.Stonehouse completed an extremely complex and detailed cavity drain installation with precision, resulting in an exceptionally neat waterproofing system, and proving the benefits of using a specialist waterproofing contractor.

Date of Project: August - September 2014Project Owner: Occidental PetroleumProject Contractor: Hugh Roberts ConstructionMarket/Environment: Oil ProductionSubstrate: Gunite from the 1960sProduct Used: Five Star Structural Concrete V/0®Project Size: 500+ PailsProject DetailsIn 1965, four artificial islands were built in San Pedro Bay off the coast of Long Island to conceal oil pumping stations. In the year 2000, Occidental Petroleum purchased the islands, known as THUMS Islands or Astronaut Islands, and operations. The islands contain significant landscaping, a waterfall, and tall structures concealing the drilling rigs, including one known as The Condo and often mistaken for "a ritz hotel" by those on land. Island Grissom is the closest to land and contains more sculptured screens than the other islands.The ChallengeOver the years, wind and water have taken their toll on the concrete structures around the island, causing a great deal of deterioration. A few obstacles to overcome were:The depth of repair (Tapcons were driven into the substrate for added reinforcement in the deeper areas of repair)Direct sun/heatHeight of repair was as high as 100 feetLimitations on water saturation for presoak and wet cure.Deliveries had to be scheduled precisely as all products had to be shuttled over to the island via ferry.Five Star® SolutionChosen for this demanding repair project was Five Star Structural Concrete® W/O because of its rapid-setting properties and ability to be used on vertical and overhead surfaces. Moisture-sensitive coatings could also be applied in 8 to 24 hours, speeding up repair time.This high-strength, permanent concrete repair material allowed the workers to make repairs quickly and efficiently, using only one product for thin and thick placement.

In 2015, Roger Stretton, an architect and one of the foundersof the practice Berman Guedes Stretton, and Martin Smithcollaborated to bring to fruition their shared enthusiasm forcontemporary, cutting edge, environmentally-friendly residentialdesign.On an attractive, mature garden site near Dorchester in Dorset,two 2,100 sq ft detached, two-storey houses were designedaround south facing courtyards with a one-and-a-half storeyheight living room.When designing the properties, environmentally responsiblematerials, products and processes were at the forefront ofthe specification. To this end, incorporating renewable andinnovative technologies, such as air-source heat pumps and heatrecovery ventilation systems enable the buildings to be highlyenergy efficient.Having previously used Allgood products, Roger recognisedthe brand for its quality and reliability, and consequentlyspecified Allgood’s Alite lever handles and Allgood doorsetsfor the project. He explains, “The new houses have a modern,minimalist design, so it was essential that the ironmongery anddoors complemented this approach, Allgood’s stainless steel Alitehandles and bespoke finished doors met these requirements.”To complement the interior architecture of the buildings, Allgoodsupplied doorsets incorporating fully fabricated and finishedflush doors with rebated frames to create a perimeter shadowgap. An important design feature was a clear line of visionthrough each house along the main axis of the plan. To achievethis, four special, full-height glazed doors with glazed side panelswere supplied. In addition, two 30 minute fire resisting doorswere also specified to the plant-rooms.Arriving on site, factory painted and with hinges and locksalready fitted, the Allgood doorsets provide valuable savings intime, cost and waste as well as a higher quality finish.

An architect designed, self-build house with annexe for a multi-generational family built to zero-carbon standards.The scheme’s design is influenced by the architectural vernacular of the area. The surrounding houses are a legacy of the Land Settlement Association scheme, with distinctive mansard roofs, steeply sloping gables and dormer windows, constructed in a simple red brick with terracotta plain tiles.The mansard is reflected in the new house with the roof extending down to form the walls. Instead of terracotta tiles, large format slate has been used to form a modern equivalent. The house is mainly slate tile; however, it was felt important to also reflect local brickwork. As such, brickwork was used for two huge brick-faced chimney stacks that rise through the gable.PROJECT INFOTo form a contrast with the very smooth grey of the slate, a textured red brick with slight colour variation was sought. White mortar lightens the brickwork while recessed mortar joints are used inside to provide shadow to each brick. Perforated brickwork surrounds the stone coping on both chimney stacks, adding visual interest to the building through both the materials and the shadows created by the brickwork perforations.The brick selected was stock thrown Hampton Rural Blend from Forterra’s Ecostock range. It has a rustic finish resembling handmade brick. Ecostock bricks are manufactured using the latest technology in sustainability and production efficiency, producing bricks with low embodied energy as well as advanced colour consistency, dimensional accuracy and quality.The structure incorporated huge amounts of insulation, a mechanical ventilation with heat recovery system, and a solar photovoltaic array at the bottom of the garden, along with a ground-source heat pump. These installations will ensure that the house generates more electricity than it could ever use.

At this new-build shopping centre in Shepherd's Bush, West London, the new underground car park was experiencing high levels of water ingress through two movement joints that had failed. Newton Specialist Contractor ASF Waterproofing, who are specialists in injection resins and structural repair work, was therefore called in order to provide a quick solution and fix the leaking joints.Following an initial investigation, the technical team from ASF decided to use the 5-part acrylic rubber sealing resin Newton 324-SR to seal the joint, as it reacts to form a very durable and flexible seal that exhibits exceptional adhesion, making it ideal for movement joints.ASF began by drilling holes at angle into the concrete, and at regular intervals for the 10mm injection packers above the joints. The injection packers were then fitted to each hole, and foam backing rod was used to temporarily block the joint and prevent uncured resin from escaping as it is injected.The five components of the PC 509 Rubber Acryl are mixed to make two solutions, whilst the curing time of the resin can also be adjusted by changing the quantity of initiator used. The resin was then injected through the packers and into the joint using a three-component stainless steel pump.Finally, once the resin was cured and the joints were effectively sealed, ASF ground back the surface of the concrete to either side of the joints and applied Newton 106 FlexProof, a flexible liquid waterproofing material, to provide a final protective seal and finish the job.With two leaking movement joints in a finished structure, the client required a swift resolution to get the area back into use quickly. With the benefit of Newton’s advanced resin and waterproofing products, ASF got to site and delivered the sealed joints within the client’s tight timeframe.

The extraordinary, purpose built SuperLab in Oxford provides much needed lab space and fantastic facilities for the next generation of science entrepreneurs and innovators. The new state-of-the-art building is located close to the city centre and the university, which spins out around 15 science firms a year. Created and built by Oxford-based Robin Swailes Design and Development, the SuperLab offers almost 7,000 sq ft of accommodation for up to 84 staff and blends contemporary design with the latest efficiency features while meeting the needs of the modern workforce. The building is made of 95 per cent recycled aluminium and features a grey water system using collected rainwater to flush the toilets, thermal efficient panelling, air source heat pumps and solar panels to minimise its carbon footprint and keep running costs as low as possible. Metal Technology Ltd supplied a range of its high-performance glazing products for this unique development via approved fabricator Alternative Windows. Products used were: System 17 Curtain Walling, System 5-35Hi Tilt Turn Windows, System 4-35Hi Fixed Casement Windows and System 10-35 Thermally Broken Commercial Doors. Curved walls, round windows and open ceilings create a sense of space and wellbeing, topped off with advanced acoustics, quality finishing touches and a playful interior. The result is an inspiring and design-focused workplace that encourages collaboration. Outside, a roof top recreation area provides space for al fresco meetings, eating and drinking with views over Oxford’s Dreaming Spires. A fantastic project to have been involved in, which ultimately encourages young and innovative science pioneers to stay and further their career on home soil.

Product UsedCemfloor C30F6The iconic Grade II listed Battersea Power Station is at the heart of one of central London’s largest new developments. The £9 billion project will see the creation of a vibrant new destination for London, housing a community of homes, shops, cafes, offices, leisure and cultural venues, withover 19 acres of public space. As part of the redevelopment of the power station, a lightweight floor build-up was required.Cemfloor C30F6 was chosen for this project as part ofan ultra-lightweight flooring solution and was supplied by Capital Concrete and installed by B&K Systems.The new proposal for Battersea was for energystore TLA to be installed at various thicknesses to level out the existing un-even substrate with 30mm depth of Cemfloor CT C30 F6 screed then bonded directly onto the insulating screed. This system had the following benefits of the original specification:• Significant weight reduction: the original specification had a weight of 300kg/m2 whereas the new proposal had a weight of 120kg/m2.• Greatly reduced installation time: the original specification was a semi-dry system, which would have been manually placed and compacted. The proposed products are both flowable systems that are pumped into place and tamped to provide a smooth level surface.• Vast reduction in deliveries of materials to site and minimal storage on-site. • Reduced cement content leading to a lower CO2 footprint.• Faster turnaround time allowing follow-on trades to progress with works without any delays.• Lower curing time of the new system allowed the floor to be loaded with MEWPs faster.• Significant cost savings were also achieved.Following the installation of the system in-situ crushing resistance testing (ISCR) was carried out throughout the floor area; with each test easily meeting the CAT Arequirements. The system was delivered ahead of schedule and a significant time saving was achieved compared with the original specified floor build up. The slab was covered with various types of flooring all of which were compatible with the screed topping.

Heavy rainfall on the Orkney Islands meant that the basement room of Kirkwall Air Traffic Control Tower suffered from frequent flooding, with water levels reaching 1.2m at their highest point. Newton Waterproofing and Specialist Contractor Wise Basement Systems were called in to remove the existing water and then waterproof the structure to protect it from future flooding, all in just one week.Kirkwall airport is located on the main island of the Orkneys, 10-miles off the North coast of Scotland. Presented with a logistically challenging location and a tight project timescale of just 1 week, Newton had no hesitation in recommending the expertise of Wise Basement Systems as the specialist contractor to Building Surveyor Pick Everard.Getting involved at the very start of the project, Wise were immediately able to design, advise on and install a system to remedy the 2 inches of water in the existing basement of the Air Traffic Control tower.Cavity Drain Waterproofing, or ‘Type C’ waterproofing as it is defined by BS 8102:2009 is often the most effective means of achieving a completely dry ‘Grade 3’ environment in an existing structure below ground. It was therefore no surprise that Wise Basement Systems designed a Newton CDM System for this existing basement area.To begin, Wise installed 120m2 of Newton 508 on the walls and 80m2 of the recycled Newton 520 eco to the floor, above the closed-cell Fibran XPS 500-C insulation. The drainage membranes were supplemented with a perimeter channel of Newton Basedrain, directed to a Titan-Pro sump chamber containing two NP400 Pumps to remove the water.Finally, to ensure that the system will continue to work in all eventualities, even in a complete power outage, Wise installed a backup system with dual Northstar batteries and a Victron Power Inverter.Even with a project located 10 miles from the mainland, and 1 week to waterproof a basement with only a 600mm wide access hatch, Wise Basement Systems delivered a completely dry space for the client that was also compliant with BS 8102:2009 and backed by their guarantee.

When HSP Architects and Price & Myers wanted to transform a listed commercial basement in Temple Fortune to create a new community centre, they needed to look no further than Newton Specialist Contractor Arti Construction to perform the waterproofing.ning three of the walls were either fully or partially below-ground and suffering from water penetration. Arti recommended the Newton CDM System, as it is the most safe and reliable form of waterproofing that would deliver a completely dry internal space and cause the minimal amount of disruption to the Listed structure.The basement, part of a four-storey Listed building, was built into a hillside, meaning that three of the walls were either fully or partially below-ground and suffering from water penetration. Arti Construction worked with the design team at an early stage to design a waterproofing solution.With existing Listed basements such as this one, Arti Construction were quick to recommend a Type C cavity drain waterproofing solution in the form of the Newton CDM System. Type C waterproofing is the safest and most reliable form of waterproofing that will deliver a completely dry internal space, whilst also causing the minimum amount of disruption to the Listed structure.Before Arti could proceed with the installation, they first had to re-level the existing concrete slab in order to provide a flat and stable floor.With the structure fully prepared, Arti could then proceed with installing a full cavity drain waterproofing system. This consisted of installing Newton 508 with minimal MultiPlug fixings to the walls and floors to capture the ingressing water. The water is then directed via Newton Basedrain channels to a Titan-Pro sump chamber, for removal by dual NP400 clean water pumps.The complex basement space included existing columns, windows and an internal staircase which all had to be factored into the waterproofing design.Regardless of this, Arti Construction completed the 280m2 installation within budget in just one week, delivering a reliable Type C structural waterproofing system that is also compliant with British Standard 8102:2009.

When undertaking a heating, ventilation and air conditioning (HVAC) maintenance and upgrade contract on a North Sea offshore platform, RBG Limited identified that critical noise levels were apparent in a range of working areas.Investigating the issue, RBG Ltd commissioned environmental sound testing, which revealed that ambient noise exceeded a specified minimum of 55dB (A) throughout the electrical workshop, store room, hydraulic workshop, subsea office and mechanical workshop, reaching its highest levels of 88-96dB (A) in the mud pit room. Additional noise generated by operating pumps, cranes and machinery would further increase the noise levels in these areas.As such, RBG Ltd needed to source a high performance industrial acoustic solution that would sufficiently reduce the noise contamination and make the working environment acceptable.Seeking expert industrial acoustics advice, RBG Ltd briefed CMS Acoustics on the project parameters, who responded with a bespoke ISO Acoustic Enclosure Panel system design.The SolutionThe ISO Enclosure Panel is a prefabricated sound reduction system, designed to create noise-protected structures in industrial environments. A self-supporting and robust construction, it offers the additional benefit of a short assembly time, facilitated by the panels being lightweight and easy to handle.The industrial acoustics technical team at CMS Acoustics calculated that a combination of 50mm and 100mm thick ISO Enclosure Panels would be required to achieve the specified noise reduction in the different areas. Depending on panel thickness, fire resistance ranging from 30 minutes to two hours can be achieved.For RBG Ltd, CMS Acoustics manufactured the panels in white and supplied them in ready to assemble kits clearly labelled according to area for installation. Some panels were manufactured to allow removal for maintenance while others were designed to be stud welded to external walls.To increase system robustness, CMS Acoustics integrated acoustic doors and vision panels into the ISO Enclosure design.

When concealing external pipework, building services and utilities associated with low carbon district heating schemes or air-source and ground-source heat pumps, Pendock metal pipe boxing range provides effective protection against accidental damage while helping improve project aesthetics.Bespoke manufactured to the individual project specifications from 2mm aluminium, as standard, metal boxing is available in two styles. CHM is a three-sided channel profile, for securing to a single flat surface, while the MXM is a two-sided 90-degree design for fixing to adjacent surfaces, such as walls and ceilings.Both profiles are available with two fixing options for increased versatility – EFF profiles have an integrated external flange on each edge, enabling them to be readily secured with suitable fasteners, while IFA profiles are designed to be installed using separate, concealed fixing angles and fasteners.CHM and MXM profiles are also used to conceal fire sprinkler supply pipework mounted in open balconies, or externally to flats, to provide added security and weather resistance. In addition, as metal boxing is non-combustible, it is used in high rise residential blocks to conceal interior sprinkler pipework where no sprinkler heads are present, such as communal areas.Usually supplied with a PPC finish, which can be selected from any RAL colour to blend in or contrast with the surroundings, Pendock’s metal boxing profiles are available in lengths of up to 4.0 metres, as standard. Other lengths and material thicknesses are available on request, as well as options to include perforations and hinged access hatches.A range of dedicated accessories is included within the CHM and MXM metal boxing range, which includes internal and external corners, stop ends and joint covers, as well as fixing angles, access panels and TEK fixings, which can be colour coded if required.Pendock metal boxing is part the extensive Profiles range of pipe boxing and casings, which includes pre-formed plywood pipe and fire sprinkler boxing, as well as boiler pipe casings. A range of technical information is available online including PDF and DWG drawings as well as NBS specification clauses.

Designers and specialist flooring contractors were tasked with specifying a system for this facility to provide a long term decorative flooring solution. Challenges on the project included the existing substrate requiring to be levelled as it was out of specification and no longer suitable for the intended pharmaceutical production processes. It was recommended that initially a pumped industrial sub base be applied prior to the surface finishes. A protein free flowable cementitous compound was used to level existing concrete substrates or make up to required levels and create a suitable profile. Typically laid from 7 - 50mm in one application, this provides a fast and economic way of refurbishing and levelling substrates.Once the surface had be regulated using the sub screed the surface was mechanically prepared by diamond grinding to provide a mechanical key, the surface was then primed using Resuprime MVT, which is a moisture tolerant liquid damp proof membrane.After priming the substrate with Resuprime MVT the main screed product Resuflor Q Screed was applied by a steel float and trowel at 5mm. Coloured quartz granules which are bound in a clear epoxy resin provide an aesthetically pleasing and decorative finish whilst providing high levels or durability and impact resistance.Hygienic coving was also required for this project. One of the benefits of Resuflor Q Screed is that it can be applied to form in situ coving detail which is seamless from floor to wall. This would enable the areas to be sterilised and easy to clean and ensure the high levels of cleanliness and hygiene required in this type of facility can be achieved.Once the Resuflor Q Screed is installed the surface is then grouted using Resuprime GC clear resin sealer. Finally a coat of Resupen WB Matt Clear was applied to give a contemporary matt finish. Resupen WB Matt also enhances the level of scratch and abrasion resistance to ensure that the system keeps attractive for longer.Resuflor Q Screed was applied to the main production areas, testing and laboratory facility and all the connecting corridor areas.The result was a hygienic and decorative surface installed with superb detail, enhancing the performance and aesthetics of this facility.

Located in Earls Court, London, the Lillie Square development will eventually stretch from Chelsea football ground to Kensington Olympia, and comprises of over 800 multi-million pound luxury dwellings. The development will also contain London’s largest private residents’ club, which boasts a lounge, library, private dining room, cinema, gym, spa facilities and 20 metre swimming pool with jacuzzi.Lillie Square Phase 1 required the formation of a watertight basement to house the luxury private residents club serving the entire property development. A large portion of this luxury clubhouse, including a swimming pool, spa, sauna, steam room, gym and function room, is below ground. The project therefore required robust waterproofing to protect the internal environment.Newton Specialist Contractor Stonehosue were consulted at an early stage to be part of the design team and provide a guaranteed waterproofing solution that would comply with the requirements of both BS 8102:2009 and any third-party warranty providers.The long-term partnership between Newton Waterproofing Systems and experienced Specialist Contractor Stonehouse has seen both companies partner on a vast portfolio of properties across the UK, and Stonehouse brought this experience to the table at Lillie Square.In order to provide the maximum level of protection, Stonehouse combined two Types of waterproofing in order to achieve a completely dry ‘Grade 3’ internal environment as per the recommendations of BS 8102:2009.The first of these products was the Type A, cementitious, liquid-applied waterproofing membrane Newton 107F, which was particularly suitable to this large-scale project due to the fact that it could be quickly spray-applied over large areas.The 107F was supported by the Type C Newton CDM System cavity drain waterproofing, installed throughout the basement area of the clubhouse, with four Titan-Pro sump chambers containing dual NP400 pumps, as well as Newton High Water Alarms, Inverters and Battery Back-Up protection creating a truly failsafe system.By working with Sir Robert McAlpine at the design stage it was possible to consider the lifetime performance of the structure as well as the cost in order to design and install thorough waterproofing protection.