"steel"

Daventry International Rail Freight Terminal (DIRFT) is a rail-road intermodal freight terminal with an associated warehousing estate in Northamptonshire. Owned by Prologis, the business park was originally built in the 90’s, but a recent expansion has added around 4 million square feet of storage and office space. Some buildings are already occupied by leading brands such as Royal Mail, BooHoo, Dunelm, Tesco and Sainsburys.DIRFT’s Unit DC628 (DC10) is a net zero carbon building with 627,707 square foot warehouse space rated BREEAM Excellent. Among its features are solar PV systems, a roof terrace, and enhanced external amenities.Our team was commissioned to provide seating and planting solutions for the outdoor amenity space and roof terrace by BCA Design, Landscape Architects for the project.Our RailRoad modular seating solution with Delta supports, and FSC iroko timber slats, that are left untreated to allow natural weathering, was installed in the outdoor amenity area adjacent to the car park - along with Parallel picnic tables and benches and Zenith 500 litter bins - creating an outdoor lunch break environment in which employees can enjoy during warm weather.Decking supplied by Outdoor Deck was installed on the roof terrace of the building, complete with our AKRI 300 steel planters with 500mm high panels, manufactured from triple process recycled steel, to form a variety of linear shapes filled with plants and greenery to create a peaceful oasis with a view of the countryside.Seating and benches made from FSC Iroko timber which included armrests on some, were integrated onto the planters to provide warehouse staff with quiet spaces to relax. The rooftop planters were complemented by the addition of our Hollo range of freestanding low seating / tables

Helmsman’s latest project was an exciting one for the team. We were contacted by Bowmer & Kirkland who we have worked with many times in the past, to create a bespoke set of outdoor lockers for a project in Enfield.Bowmer & Kirkland are the lead contractor for The Chase Farm Development, which when complete, will be home to two new schools, One Degree Academy and Wren Academy, with a Community Hub and Sports Centre, plus 362 New Homes. With a range of outdoor space, the client had requested lockers to be installed along two external walls of the building. Whilst our Wet Spec Laminate Lockers are great for humid and wet environments such as leisure centre changing rooms, it was important that we considered the different impact that outdoor lockers would need to withstand.We designed, manufactured, and installed 158 bespoke, 4 compartment outdoor lockers at Wren Community Hub. The body was made with Stainless Steel, with doors and end panels in Solid Grade Laminate. A selection of colours were used, with Formica Laminate in Peaceful Blue, Lime and Dusty Jade for the doors, and Polar White for the end panels.The client also requested Sloping Tops for the lockers. These are a great addition to stop clutter and other objects being placed on top of the lockers, particularly helpful for lockers in public spaces as this project is. The sloping tops were made from stainless steel with Solid Grade Laminate over the top in Polar White to match the end panels.For the locks and numbering, the client chose oval laminated number plates with Lowe and Fletcher Camlocks, which make a great pairing.It was great to work on this bespoke locker project and highlights that Helmsman can help with a variety of requests and requirements for locker projects. Should you want a bespoke design or solution for your latest project, contact us today on 01284 530427.

In 2018, Cyclehoop designed and delivered two major Cycle Hubs for the London Borough of Enfield. These were the first cycle hubs to be provided in the borough and were delivered as part of the award-winning Cycle Enfield scheme.Both Cycle Hubs are steel and glass structures with CCTV and provide cycle parking for 50 bikes and three non-standard cycles such as cargo bikes. They can be accessed 24 hours a day, seven days a week by using an access card. Members can make use of a bike pump and repair stand so that they can make quick repairs and keep their tyres pumped whilst on the go.Cyclehoop is managing the membership of both cycle hubs on behalf of Enfield Council.Cycle Hub FacilitiesThe Enfield Town Cycle Hub and the Edmonton Green Cycle Hub are fitted with user-friendly cycle parking and repair facilities, as well as featuring an industry-leading security and access control system.Each Cycle Hub provides cycle parking for 50 bikes and is fitted with Optima Two Tier Racks. This is a space-saving solution that doubles the amount of cycle parking compared with traditional cycle racks. The Two-Tier racks can accommodate most types of bikes and feature gas-assisted moveable upper sections that make it easy to position them in the racking. Members can easily secure their bikes to the locking bar which has been welded into the design rather than the less secure bolted version in our competitors’ solutions. We have installed 3 ground anchors to accommodate non-standard cycles – each with its own marked out space.The door has been fitted with an industry-leading access control system allowing members to get in and out via access card 24 hours a day. Lighting and CCTV cameras are in operation throughout giving extra assurances of security.The Cycle Hubs also feature a Public Repair Stand and an Indoor Pump which provide members with the resources to make repairs on the go as well as pumping up deflated tyres.Design and Build ProcessEnfield Council chose two locations within the borough, each one connected to a local transport link, as well as amenities and shopping centres to accommodate the footfall. These locations were Enfield Town Railway Station and Edmonton Green Railway Station. Planning permission was required to develop the land.Enfield Council required two secure Cycle Hubs that maximised cycle parking spaces and the structure needed to be modular to allow it to be extended in future. Enfield is a growing borough that is regenerating and constantly growing, therefore this needed to be reflected in the design of the Cycle Hub.Each Cycle Hub is a steel and glass structure designed as a modern facility for securely storing cycles. The use of glass provides both good natural lighting as well as excellent visibility and passive surveillance, increasing the security of the facility.The Cycle Hubs also have a sedum green roof which reduces the surface runoff from rainfall, improves local air quality and supports the local insect population.The two custom and secure structures are comprised of:Toughened glass panesPerforated steel kick plates (over 3 tonnes of steel)Toughened glass sliding doorsLow maintenance sedum roofEnfield Council’s Deputy Leader, Cllr Daniel Anderson, said:“If we want to encourage more people to get on their bikes and change their transport habits we need to provide proper, secure parking for cycles. We hope these hubs will encourage people to get on their bikes to visit our town centres and reap all the benefits leaving the car behind will deliver. We are determined to encourage as many people as possible to use sustainable transport as we possibly can and these hubs will play an important role in helping us achieve that aim.”Enfield Council’s Cycle Enfield Scheme aims to regenerate and improve town centres, dramatically improve transport links and encourage more people to use sustainable methods of transport in the borough.

Located between St. David's and Aberdour, the tanker terminal at Braefoot Bay is a base for the export of liquefied petroleum gas. The terminal consists of two jetties located on the north shore of Incholm Island. The gas is piped to the Mossmoran Plant in Fife direct from the North Sea, broken down to form ethane and then converted into ethylene, the basic hydrocarbon 'building block' of the petrochemical industry. The products are then piped the final three mile journey to the Braefoot Marine Terminal where they are fed into tankers and gas carriers for markets in Europe and the USA. The terminal is operated jointly by Shell Expro and Exxon.The jetty was suffering from increasing levels of deterioration of the reinforced concrete structure due to the relentless corrosive action of the marine salt environment on the reinforcing steel. A remedial plan was developed to carry out repairs and to introduce a cathodic protection (CP) system to greatly enhance the protection level and therefore extend the life of the structure. The plan was prepared by structural engineers from Shell, led by Hans Verheyde, and Balfour Beatty Construction Services UK (BBCS) was awarded the contract.Two major factors had to be accommodated within the repair programme. Firstly, the tidal flow that submerged the lower part of the jetty twice every 24 hours and secondly, the jetty is a fully live and very active transport hub and shipping schedules had to take precedence at all times. Round-the-clock flexible working maintained delivery of the twelve-month project.Saint-Gobain Weber's specialised repair concrete products were specified for the remedial actions on the Braefoot Bay jetty and technical application advice was provided for the active phase of the project. A suspended scaffold was designed and installed which allowed fast access when the tide ebbed so that productivity could be maintained. Traditional techniques were used to breakout the spalled and cracked concrete and to wash out the surface chlorides and clean the existing reinforcement steels.webercem five star repair concrete CP is a shrinkage-compensated, high strength, low resistivity, flowing repair concrete designed for use in conjunction with CP systems. This pre-blended cementitious concrete fully complies with the Highways Agency Specification Class 29F for high-strength flowing concrete for major structural repairs. It contains non-reactive aggregates with a low soluble-alkali cement content which is particularly important where CP is to be used. The rapid strength development and dimensional stability of webercem five star repair concrete CP – which reaches 27N/mm² in 24 hours – was especially valuable in the tidal conditions in Fife. Tight shuttering was used on the wide beam sections of the jetty to take the poured concrete which reached an integral bond with the original concrete. This process reformed the structural integrity using products with proven durability.An innovative CP system using Duogard® hybrid anodes from CPT was installed to protect the steel reinforcement with the anodes fixed into the soffits with a special CPT mortar. Where the CP installation required chases to carry the cabling, webercem HB40 high-build structural repair mortar was used to fill and seal the chases. webercem bondcoat, a polymer-modified, cementitious bonding aid and steel reinforcement primer, was first applied into the chases to ensure enhanced bonding. webercem HB40 is an acrylic-polymer modified, single component mortar and is lightweight with high build qualities. It can be applied in layers up to 75mm thick vertically, and 50mm on overhead soffits, and can be used without formwork. It was then applied onto the tacky webercem bondcoat primer and finished flush to the concrete surface.The Braefoot Bay terminal project has been completed successfully and Dewi Miller, contracts manager, BBCS, is confident that the jetty protection will extend the working life of the structure. "The products we have used are excellent and the application methods have enabled us to deliver a high degree of protection and reinstatement to the concrete structure. Working on a live site in a tidal zone has required a flexible work schedule but the whole project has worked exactly to plan and the client is very pleased with the result. The Weber materials have been the key to achieving this success."

A total of three kitchens were supplied by GEC Anderson to this prestigious residential development, just off London’s Portland Square. CIE, who were commissioned to provide the kitchens, chose GEC Anderson to supply and fit the stainless steel worktops. GEC Anderson were the natural choice for CIE as they had worked many times with them in the past. The detailing specified by CIE included upstands (edge 10) to all wall junctions, combined with a plain edge (7) to exposed edges. The large worktop coverage made access and installation into the tight mews homes quite challenging. The unique features of each kitchen, including columns and cutouts also made the accuracy in the measuring of the worktops very critical. Supply and installation of the worktops was handled by GEC Anderson.

ASF were approached to manufacture and supply our Stowe pattern post and rail for a roof garden project on Great Portland Street in London.This meant a number of the posts had to be adapted to have a side mounted baseplate which would then fix directly to the steelworks of the building. A new pattern was created that hosted a very heavy duty baseplate. As standard and manufactured in our 100% recycled grade 250 Cast iron, ASF posts in isolation will meet and exceed the 3kN loading requirement (the highest requirement for any standard railing product), but we made these ones in SG420/12 ductile iron for even more strength. The posts were supplied with stainless steel rails that were pre bent and supplied so they could be easily fixed on site using internal connectors

This microbrewery needed floor drainage that could be custom made to fit around their brewing equipment, and manage high flow rates and even higher temperatures. Long-lasting quality was key for this fast paced, pedestrian heavy environment.BLÜCHER facilitated the design of an L shaped channel in grade 304 stainless steel, complete with a mesh grating. This bespoke channel allows ease of access to all the brewing tanks within the area, without comprising on flow rate or heat resistance.The installation of the custom L shaped channel has met the unique requirements of the customer. With its ability to handle high flow rates, withstand high temperatures, fit seamlessly into the brewing setup and endure pedestrian traffic, the brewery is now fully prepared to withstand day-to-day brewing operations.

The land owners of Seadune contacted us as they were having planning using regarding the foundation design on their new house that they were looking to build. The site in question was very close to the coast and they were effectively building on the beach. As such the planners required the building to have foundations that would allow the building to be dismantled and moved away from the sea in the event of major coastal erosion.As FastSlab is constructed using galvanised steel screw piles it is perfect to be used in coastal areas. Each section is also bolted together and as such can be unbolted. This allowed us to build into the design a way of unhooking all the elements and to be able to re-position them further away from the initial location should the need arise.Seadunes ground floor area of this project is 120m2 and the whole system was installed in just 5 days.

Britannia Wharf is a structure consisting of 52 stunning canal-side apartments. This development consisted of the demolition of a 5 storey office building and the construction of an all-wooden private high-end luxury apartments constructed on a large expanse of greenery. With the inclusion of four penthouse apartments on the fourth floor, the entire structure of the building was designed with timber frame overlooking the remarkable wildlife corridor of the reclaimed historic Basingstoke Canal.Cellecta’s DECKfon Batten 70 was specified by ADN Planning as they have been rigorously tested and are robust detail complaint for steel, concrete and timber separating floor applications. The battens consist of a layer of recycled, low resonance, open cell, flexible polyurethane foam bonded to an FSC/PEFC certified timber batten.Consero London was awarded this 6,000m² contract to construct this development in the centre of Woking, London.

South Lawns Hotel is an iconic hotel located on a Green Belt site. An additional 25 bedroom extension was constructed for this development, set on a brick plinth, clad in dark boarding, to emulate agricultural York boarding, with a low-profile aluminium roof. The design and materials proposed minimised its visual impact on views across the Forest landscape nearby and contrasted with the white render of the existing building.Cellecta’s DECKfon Batten 70 was specified by Boyle and Summers as they have been rigorously tested and are robust detail complaint for steel, concrete and timber separating floor applications. The battens consist of a layer of recycled, low resonance, open cell, flexible polyurethane foam bonded to an FSC/PEFC certified timber batten.Tuakana was awarded this 1,050m² contract for this development in Milford-on-sea.

The Dovecote Barns are a multi award winning eco self catering accommodation that offer 'comfort without compromise'. And there was no compromising when it came to choosing the joinery company to make the doors and window for their newly renovated 'Grand Barn' or the hardware for the doors and windows.As a leading manufacturer of wooden windows and doors, and a keen eye for detail, R&E Falkingham Joinery York were the chosen joinery company to manufacture and supply the doors and windows for the renovation project. And we're very pleased to say our Opera Door Handles and Opera Window Handles were selected as the perfect hardware complement to finish off the doors and windows.As part of the BLU range of 316 Marine Grade Stainless Steel door and window hardware, the Opera door and window handles are guaranteed to last for the lifetime of the door or window they're fitted to.

Behind the raw brick, almost-untouched exterior of a former warehouse in Redfern, Sydney, a once-cavernous space now holds a four-bedroom family home. To that brick exterior, only a few new windows have been added into existing openings, while inside, what Project Architect Ian Moore calls the structure’s ‘adaptive reuse’ has also been carried out with a gentle touch.Inside, materials and furnishings are about comfort and low maintenance – attributes echoed by the architect’s chosen d line ironmongery: “I always use the Knud Holscher Collection,” says Moore. “The design is completely timeless – it’s functional, beautifully proportioned, very comfortable to use and the solid stainless steel gives it a gravitas that’s so often missing in products of this type.”

Take a read of our case study where our team manufactured and installed laminate lockers at Alexandra Park in Oldham. The specification of 55 two-compartment solid-grade laminate lockers was 1775mm high, 296mm wide, and 500mm deep. Along with 2 two-compartments with measurements at 1775mm high, 296mm wide, and 300mm deep. Additionally, 3 one-compartment laminate lockers with specifications of 900mm high, 296mm wide, and 500mm deep.The body of the laminate lockers was powder coated in the shade ‘Ice’ which is our standard shade for the mild steel body. Whereas the laminate doors were in a range of colours, ‘Red, Yellow Piper, Orange Crayon and Mountain Grey’ by Abet Laminate. These are excellent shades as it creates an uplifting atmosphere due to the bright colours whilst being in an environment of nature.

“ When the government unveiled its changes to Part L 2013 building regulations Barratts analysed a range of sustainable solutions in order to comply with the mandatory minimum fabric performance standard (Target Fabric Energy Efficiency, TFEE). The Hi-therm lintel has proved to offer a cost effective option as part of a suite of specification upgrades. ”Michael FinnGroup Design & Technical DirectorBarratt HomesHi-therm SolutionFull technical support and site-specific Psi value calculations provided.Hi-therm significantly reduces the thermal bridging through window & door head junctions to achieve class leading values.Hi-therm lintels are single piece and fitted in the same method as a standard steel lintel, so require no special arrangements on-site.

In partnership with Inspired washrooms, Franke Water Systems UK have provided stainless steel hand sanitiser dispensers to Didsbury Road School, Stockport to encourage hand hygiene when the pupils return. Franke Water Systems were thrilled to provide Dart Valley branded AC00-050 free standing sanitiser dispensers for the entrance of the school before children returned on. The DVS branded touch-free hand sanitiser station is a floor standing dispenser with a premium stand. Manufactured from quality materials, this dispenser is perfect for environments with high footfall such as schools, universities, and other education facilities. The sturdy touch-free design comes with a large sanitiser tank and is battery operated, offering a touch-free, easy to install and low maintenance solution.  

Keeping key workers' possessions secure and orderly Following specification approval, LinkLockers supplied andinstalled:• 500 single-door time share lockers operated using a tokenacquired via wall-mounted dispenser located at the entry tothe facility.• 2,000 personal possession lockers, secured by padlocks.• To prevent the risk of material accumulating, sloping topswere incorporated on locker runs.• The lockers also featured a unique ActiveCoat® protectivefinish as standard, to help reduce the risks associatedwith bacterial cross-contamination from surfaces with highcontact frequency, such as lockers. ActiveCoat®, testedextensively in trials, has been proven to work in hospitalenvironments by reducing levels of bacteria by an averageof 99.9%.A Whittan solution, designed, manufactured andinstalled using LinkLockers mild steel lockers.

800 square meters of Black Webnet creating an innovative Webnet Green Wall ,providing shade and year-round temperature control for this contemporary office building.The innovative design features our Webnet stainless steel mesh system suspended from roof supports to create a strong, secure and long-life structure for plants to climb up. Planters at first floor level encircle the building to provide low level greening, as well as a base for the climbers.Bringing nature to this urban landscape, the green wall not only makes the office look spectacular, but also provides a habitat for wildlife and significantly improves the building’s carbon footprint. The shade and evaporative cooling of the plants also help to cool the building in summer and insulate it in winter, helping to improve thermal efficiency and save energy costs.

Project DetailProject: RAF WaddingtonLocation: Lincoln, UKProduct: TS.9206 High usage heavy duty architectural door closerProject DescriptionHousing electrical control equipment securely, the heavy duty doors of the substation are fitted with TS 9206 heavy duty door closers.Steel door sets and heavy duty door closers go hand in hand for the RAF Waddington. The TS 9206 Door Closers was a perfect choice due to the below factors:Mechanism has immense torque and control to combat the exposed locationHeavy duty to control the large size and weight of doors requiredVersatile for multiple door typesWhen it comes to quality, robust construction, and iconic surroundings – Rutland have the perfect door closer every time.

Radii’s elegant double glazed Parallel 50 (45dB RW) and Parallel 100 (50dB RW) partitions with single glazed pivoting doors was used for Marsh McLennan’s office fronts, meeting rooms and larger ‘project rooms’ along with retro-fit room booking and aluminium faced tech units.Parallel 100 was also utilised with pocket sliding doors for the Level 6 conference rooms, while 4490mm high Parallel 100 extended screens were installed to the East Thames Room on Level 6 and conference rooms. This required structural steel work to support both the weight of the glass above the transom and the hanging weight of a folding wall below by others. Linear 59 (39dB Rw) with bi-parting sliding doors was used on small meeting hubs on Level 6.

The ProjectThe Salisbury Stainless Project features multiple banks of high-quality brushed stainless steel mailboxes manufactured using 316L grade material.The banks of mailboxes were designed to suit specific requirements set out by the project architect that would ensure the product would fit into the installed support frame.Mailboxes feature both horizontal and vertical orientations in the Salisbury Stainless Project, offering solutions that both maximised the amount of mail stored and minimised the space used in a location with a limited amount of room.All mailboxes used in this project have been individually engraved to offer an easy-to-distinguish identification marker for each product so users can quickly find their own mailbox.This project also utilises a storage shelf built under the mailboxes, offering an area to place parcels. 

Located on St Mary’s Street, Cardiff, Hodge House is a beautifully renovated Grade II listed eight-storey building. Originally constructed in 1915 on the site of Cardiff’s original Victorian Town Hall, the building was home to the Welsh Co-Operative for many years.Architect Stride Treglown led the refurbishment of this historic building, converting it into 110,000 sq. ft of modern office space. Working in partnership with Paramount Interiors, they specified Allgood’s Modric and Holt ranges throughout. The development, winner of ‘Workplace Design of the Year’ and shortlisted for ‘Development of the Year’ at the Insider Wales Property Awards 2020, has had its interior transformed to suit the next generation of occupiers while showcasing the stunning original features including exposed decorative cast-iron columns and riveted steel structures from the 1930s.Our Modric and Holt ranges matched this design intent. The oak Holt range was chosen to complement the historic features, while the clean functional aesthetic of our Modric range perfectly complemented the industrial chic of the interior spaces.Helen Bartlett, Design Director at Paramount Interiors, commented:“Allgood’s willingness to consult with us and provide expert insight into how best to meet the specification at the design stage was welcome, and ensured the brief was met to the highest possible standards. The chosen products provide a finish of premium quality and we look forward to working with them again in the future.”Allgood’s Modric range is made from solid grade 316 stainless steel and encompasses the full suite of door furniture, including the variety of handles fitted on Hodge House. All products have been engineered to last a lifetime and come with a 25-year warranty for total peace of mind.Holt, designed by architect Alex Mowat, is a Nordic-inspired range of super-circular door and bathroom products made from European oak. Holt lever handles are fitted throughout Hodge House.

Cornwall County Council was responsible for upgrading and renovating an existing stairway to Blue Buoy Beach at Porthleven. A specification and sample were given to the Council, who approached three different fabricators/installers, all of whom came to PcP for an engineered safety solution on treads/landings.Insteel Industries is one of the largest architectural fabricators in the county of Cornwall. Insteel successfully won the contract to supply and install, In looking for the right partner who could offer loading criteria and technical information that complied with the relevant standards.Project criteriaThe Blue Buoy stairway project specification initially requested stainless steel and open-mesh with an alternative for a “Heel-proof version with a 20mm gap and a durbar plate for a slip-resistant surface.The SolutionPcP proposed a galvanised alternative instead of stainless steel but 140 microns and anti-slip nosing for a slip-resistant surface. The proposed solution was cost-effective, safe, durable and matching budget criteria.PcP proposed the 05m nosing as it has a much better slip-resistant on the front edge. In addition, PcP suggested a 33/8 mm pattern would be more suitable for heels than a 20mm gap.Insteel Industry forwarded a drawing/specification sheet to Cornwall Council, who then accepted the 33/8 mm pattern. However, there were concerns that we couldn’t offer 140 microns with our 2/3mm bars.PcP provided a sample that was Shotblast before galvanising with six localised readings of coating thicknesses. Insteel Industries presented the product sample to the council architect for final approval.The resultThe stairways are suitable for access with all types of footwear and pets also to access the beach. The 05m nosing on the treads comply with the slip-resistance recommendations of Bs7976 which are a superior alternative to the durbar plate initially specified. Shotblasting offered an increase in the thickness of galvanizing treatment and enhanced corrosion resistance, providing a more durable product. Perforated rear riser allows water to pass through when storms and high waves hit the staircase.

This is the new bespoke cycle hub Falco recently designed, manufactured, supplied and installed this spring for Kenley Station in south Croydon. Making use of the flagship FalcoHub design, the new cycle hub has been fitted with the tried and tested FalcoLevel-Eco two-tier cycle rack, providing commuters with up to 16 secure cycle parking spaces.The bespoke 6.5m x 4.2m cycle hub has been fitted with an electric sliding door, a secure access system, LED lighting, a FalcoFix 2.0 cycle repair station, bespoke branding graphics and a cladding combination of sustainable hardwood slats coupled with powder coated galvanised steel in a ‘Moss Green’ RAL colour.The cycle hub also provides secure accommodation for up to four cargo bikes, e-cargo bikes, adaptive bikes, recumbent bikes, tandems, tricycles, oversized and upright cycles or bike trailers.In addition to the cycle hub, Falco also provided a bespoke solution to store the clients refuse units.Rail passengers using pedal power can apply at the ticket office for a free security fob to gain entrance to the facility now.The images attached show the new cycle hub addition, installed next to platform 2, off Station Road.The whole shelter is a bespoke contemporary design of the classic Falco Cycle Hub shelter, which features clean lines through the glass cladding and supported by stainless steel glass clamps. The steelwork is hot dip galvanised to BS EN ISO 1461 and also meets UK structural design laws with EN 1090 accreditation. Rainwater is collected via innovative integral gutters as part of the roof system and a bespoke bund ensure that the cycle hub is weather proof.For more information regarding the cycle hub scheme at Kenley Station or any other product from our cycle parking and shelter portfolio, please contact our helpful sales team on 01538 380080.

The self-build project is situated in the small coastal village of Borth and stands prominent on the cliff overlooking three miles of gently shelving golden sand. The private dwelling offers a breath-taking vantage point for the homeowners achieved by Keystones carefully considered bespoke bow lintel design for a 13.7m curved span panoramic living room window on the upper floor.ChallengeKeystone’s technical team appreciates the importance of personalisation and were tasked with turning the clients dream vision for the family home into a reality. The unique structure would require a continuous irregular lintel to accommodate the variations of internal and external curves above each opening for the perimeter of the living room.The lintel was designed to incorporate the distinct feature window which will add interest to the room and soften the space where light would enter.SolutionKeystone’s technical engineer was tasked with creating a structural steel solution capable of accommodating the curved structure and unusual loading conditions – tailor made to suit the lifestyle requirements of the client.The engineer worked closely with the client to develop the lintel for the complex curved opening and provided comprehensive technical support from design through to installation. This included a site visit to ensure all measurements were accurate with minimal tolerance. For buildability and logistical purposes, the 13.7m bespoke bow lintel was delivered as five separate components and fixed together on site.The innovative and intelligent design fitted and aligned perfectly with the contours of the building and achieved the desired continual curved opening bringing a sense of flow and energy to the room. Keystone lintels also provide special lintels in stainless steel to prevent corrosion in buildings that are subjected to aggressive environmental conditions, typically in coastal locations within 500m of the shoreline.Testimonial“I was unsure if the vision I had for this project was even possible, but Keystone’s team of engineers offered a creative and effective solution, ensuring an incredibly personalised touch to the building.”Lee JenkinsSelf-builder

This reimagined building in Fitzrovia, which puts people, wellness, and sustainability first, is another project we are particularly proud of and here’s why.The Met Building is 12 storeys high and one of a few such examples in London’s West End. Its design was inspired by one of New York’s landmark buildings, Lever House, one of Manhattan’s leading examples, which inspired decades of US corporate architecture.While the building’s interiors are crafted to appeal to corporates and creatives, the Tower has been designed to put people first, offering breathtaking views across London, and focusing on efficiency and productivity.The whole roof terrace of the Met Building’s Podium was built over the top of the existing roof and on a huge network of steels that are designed to direct the load away from the roof below.The system used on the roof terrace is our TerraSmart® Rail Paving System finished in our Porcelain Paving Range. This system features super-strong, 100% recyclable aluminium joists, overlapping to create a lattice framework that delivers maximum support for the porcelain paving above. In addition to complementing the overall aesthetics of the entire project, the system is fully non-combustible (Class A1 fire-rated) and, as such, in perfect harmony with the focus on the wellness and safety of all the building’s occupants. The porcelain pavers were inspired by nature and feature the performance of high-quality ceramics and environmentally conscious manufacturing that aligns with the project’s focus on sustainability.And to top it all, the entire solution installed is backed by our RYNO® IGNO® 30-year system warranty and 60-year design life.In total, the RYNO® TerraSmart® Rail Paving System was installed on 3 terraces at the Met Building, all built on the existing steel frame, and the planters that add to the outdoor experience have been integrated into the design and placed directly on top of the RYNO paving system.We are proud to have collaborated very closely with Vert Projects (the Main Contractor) and The Landscape Partnership (the Landscape Architect) in delivering this great design.

DescriptionLocal Smet Supported Partner, a seasoned Lidl Contractor, McCallion Group machine applied the LIDL External Render System onto Poroton blocks externally using as Base Coat: Bauprotec 850 M – Lightweight Lime Cement Render, and as Key Coat: Change of substrate concrete/steel pillar/Poroton block or mass concrete and insulated plinths: Bauprotec RHS Multi-Purpose Render.The internal Render System specification onto Poroton blockwork consists of a base of Coat: Bauprotec 850 M, Lightweight Lime Cement Render, sponge floated in warehouse areas, and skim finished in sales areas. Key Coat: Change of substrate concrete/steel pillar/Poroton block: Bauprotec RHS is used.The Irish LIDL render spec, available from SMET consists of:Bauprotec 850 M is a factory-produced Lightweight Lime Cement Render, specially designed for machine or hand application produced to EN 998-1: 2010 and is CE Marked.Bauprotec RHS is a CE Marked, factory-produced highly polymer-modified render specially designed for hand and machine application produced to EN 998-1: 2010.The special render properties; lightweight, low thermal conductivity, high yield, and the Smet Supported Partner superior technical backup, are key factors in choosing SMET.SMET is committed to delivering consistently superior quality, German-made Render Systems to Lidl Plastering and rendering/plastering contractors across the UK and ROI.  If you’d like to speak to us about your Lidl job – contact SMET.All LIDL spec SMET Render System products are available directly from Smet Building Products Ltd, which ensures the contractor has a superior level of technical backup in the machine application of the LIDL specification.Related DownloadsTDS CASEA Bauprotec 850 M – Lightweight Lime Cement RenderTDS CASEA Bauprotec RHS – Multi-Purpose Render

1,200SQM OF SOTECH’S OPTIMA FC SYSTEM IN 2MM CORTEN A HAS BEEN USED IN THE COMPLETION OF A BRAND-NEW PURPOSE-BUILT CENTRE FOR SPECIALIST RESEARCH IN DIGITAL RAILWAY ENGINEERING AT THE UNIVERSITY OF BIRMINGHAM.Clad in the distinguished steel Corten material, which weathers over a period of 6-36 months, the material was selected as a direct nod to the rail industry, with the Corten providing the same visual impact as railway lines and track signalling.Designed by Associated Architects, the Corten material has fully weathered, linking perfectly to the Engineering disciplines the University will deliver.The building represents the first phase of construction work for a £46.5m School of Engineering development at the University of Birmingham. Procured through the Constructing West Midlands framework, the 3,000m2 facility offers a variety of contemporary and flexible design and research spaces that act as an incubator for innovation, strengthening teaching and building research partnerships.Open offices, meeting rooms, seminar rooms and event spaces will enable industry partners to come and work directly with University experts and researchers.TESTIMONIALSJamie Smith, Estimator at Sotech said: “The façade was expertly installed by Alucraft Ltd with the finish quality testament to the hard work put in to complete this project”.Warren Jukes, director at Associated Architects, was quoted on the UKRRIN web site as saying: “The completion of the UKRRIN facility is an important milestone within the wider School of Engineering project. We are thrilled with the distinct identity achieved using weathered steel, which epitomises the industrial nature of the railway industry in a contemporary and refined style – juxtaposing yet complimenting the buff brick of the School of Engineering and traditional styles of the iconic red brick buildings on campus.Nick Gibb, deputy managing director for the Midlands at Willmott Dixon, added: “Despite completing the final stages of the project during the Covid-19 pandemic, our teams optimised industry-leading safety and social distancing measures, which meant we were able to remain on-site during the pandemic and ultimately deliver this phase of the project on time.”

1,200SQM OF SOTECH’S OPTIMA FC SYSTEM IN 2MM CORTEN A HAS BEEN USED IN THE COMPLETION OF A BRAND-NEW PURPOSE-BUILT CENTRE FOR SPECIALIST RESEARCH IN DIGITAL RAILWAY ENGINEERING AT THE UNIVERSITY OF BIRMINGHAM.Clad in the distinguished steel Corten material, which weathers over a period of 6-36 months, the material was selected as a direct nod to the rail industry, with the Corten providing the same visual impact as railway lines and track signalling.Designed by Associated Architects, the Corten material has fully weathered, linking perfectly to the Engineering disciplines the University will deliver.The building represents the first phase of construction work for a £46.5m School of Engineering development at the University of Birmingham. Procured through the Constructing West Midlands framework, the 3,000m2 facility offers a variety of contemporary and flexible design and research spaces that act as an incubator for innovation, strengthening teaching and building research partnerships.Open offices, meeting rooms, seminar rooms and event spaces will enable industry partners to come and work directly with University experts and researchers.TESTIMONIALSJamie Smith, Estimator at Sotech said: “The façade was expertly installed by Alucraft Ltd with the finish quality testament to the hard work put in to complete this project”.Warren Jukes, director at Associated Architects, was quoted on the UKRRIN web site as saying: “The completion of the UKRRIN facility is an important milestone within the wider School of Engineering project. We are thrilled with the distinct identity achieved using weathered steel, which epitomises the industrial nature of the railway industry in a contemporary and refined style – juxtaposing yet complimenting the buff brick of the School of Engineering and traditional styles of the iconic red brick buildings on campus.Nick Gibb, deputy managing director for the Midlands at Willmott Dixon, added: “Despite completing the final stages of the project during the Covid-19 pandemic, our teams optimised industry-leading safety and social distancing measures, which meant we were able to remain on-site during the pandemic and ultimately deliver this phase of the project on time.”

Client: Grove Developments/Arora HotelsContract value: £362kProducts used:  0.74kN loading stainless steel with glass balustrade to stairs1.5kN loading structural glass balustrade to link bridgesThe dual-brand Crowne Plaza and Holiday Inn Express, which operates under Arora Hotels, is located at Heathrow Terminal 4 and opened in 2018. It consists of 300 rooms as well as business and meeting facilities. The building is directly connected to Heathrow’s Terminal 4 via an air bridge and also offers convenient access to the London Underground, Heathrow Express train service and nearby major motorway routes. We were instructed to supply and install more than 600 metres of balustrades, as well as over 300 metres of wall fixed handrails during the hotel’s construction phase. The balustrades used for the project were 1.5kn structural glass balustrades to bridges and 0.74kN loading stainless steel with glass balustrade to stairs. We provided approximately 300 metres of structural glass balustrades to the hotel’s link bridges. At the design stage of the project, we were advised that the bridges could deflect by 25mm, so our balustrade design had to accommodate this. The solution was simple but very effective – we left a 5mm gap in between each five-metre length of track, which was not noticeable when walking along the bridges but allowed for adequate movement in the structure with no damage to the balustrades or the finishes, and no compromise to the overall look. In addition, we adapted our handrail system to provide protection to the walls where guests wheel trollies and luggage into the hotel. By fixing handrails along the flooring close to the walls, it provided a functional yet attractive solution to avoid any marks or scratches that luggage might create.The overall result was a mix of balustrades to the hotel’s stairs and link bridges, plus handrail finishes to the high-traffic areas of the premises that all fit in with the building’s modern and clean design. 

Project detailsAfter 30 years of manufacturing, a tumbler room floor at Alinabal Inc.’s facility had begun to seriously deteriorate. The company uses a heavy duty soap to wash and deburr steel parts in their industrial tumblers, then pours the liquid out onto the flooring beneath and rinses it into a trough.Over time, harsh chemicals in the soap began to eat away at the floor. Even to the point that they had begun to expose the aggregate in the concrete! Worried about continued water leakage as well as further contamination to the floor, Alinabal Inc. began to look for a solution.Alinabal Inc. knew that this project would require a unique product, as they were looking for something that would achieve minimal downtime during the repair. They were also in need of a product that would be able to withstand wet conditions regularly, since this area was still to be used for washing and deburring steel parts in the future.In addition to these qualities, Alinabal Inc. wished to use a self-levelling product with minimal floor prep. Having used our products in the past, Alinabal Inc. again turned to our expert sales team for suggestions.Our solutionAlinabal Inc. asked our technical advisors what the best product for the job was. They were recommended and used Flowtop®.Flowtop® is ready for foot traffic in 6 hours. In this case, it drastically cut the downtime during repairs with its quick curing properties, and because it is 3 times stronger than standard concrete, it is also able to withstand the rinsing process that the floor would be subject to post repair.The self-levelling characteristics of Flowtop® were just what Alinabal Inc. was looking for, and as a bonus, it created a slip resistant finish for enhanced employee safety!Through the use of Flowtop®, Alinabal, Inc. was able to obtain a newly finished floor, and return to daily operations in a timely fashion. Employees could again efficiently squeegee water into the disposal trough, and the floor itself was no longer in danger of contamination from

OverviewJaguar Land Rover (JLR) is the UK’s largest car manufacturer, built around two iconic British car brands: Land Rover, the world’s leading manufacturer of premium all-wheel-drive vehicles; and Jaguar, one of the world’s premier luxury sports saloon and sports car marques.With the two brands being brought together & established as one company in 2008 by the Tata Group, the brand is not only known by consumers as a creator of luxury cars but they are also considered in the trade as a reborn company of thriving creativity and one who isn’t afraid to tear up the rule book.They were the first car manufacture to cut their third party costs by producing their own steel and in 2014 the Jaguar XR was the first vehicle in the world to use aluminium alloy grade RC5754, which contained up to 75% recycled aluminium. The much lighter body gives a far superior fuel economy and in turn reduces fuel emissions. PartnershipHaving successfully tendered for 4 new sites across the UK, HAG Ltd. specified various fire protection & security products, to not only meet the current fire & safety regulations but also to aesthetically enhance their surroundings.Several major UK construction firms were chosen to complete the new sites, however HAG Ltd. were one of a limited number of contractors that were specified on all sites.This is testament to the excellent reputation that HAG Ltd. has across the UK within the construction industry, being first choice to assist with the completion of these land mark buildings. The ProjectHAG Ltd. worked alongside market leading construction firms such as Midas Construction and MCS Group at new sites in Bristol, Northampton, Brighton & Guildford, fitting fire shutters, fire curtains & steel doors.HAG’s fire protection doors, shutters & fire curtains offer an exceptionally high standard of specification, performance and protection and are fire tested & compliant to the latest standard BS EN 16034:2014 & CE Marked to BS EN 13241-1:2003. HAG were one of the first UK companies to have their entire range tested & verified to these high standards, when the latest Government legislation changed in November 2019.JLR’s impressive new land mark buildings, often follow the Duel Arch concept, bringing together both brands, spacious showrooms, office space, significant outside & roof top parking. For example the new Guy Salmon facility in Bristol, which opened in January 2021, is vast at 72,000 sq-ft and boasts capacity for more than 400 vehicles. This development alone within the JLR brand, cost £12.3m, and it is therefore understandable that not only is it essential to meet all fire & security regulations, that also their significant investment & stock level needs the highest level of protection.The HAG steel door range includes external fire & security doors, which provide excellent fire protection & the highest level of security. These can be fitted to all external access points of the building and are used to ensure security is maintained. Our insurance certified steel doors have triple point sash locks with high security cylinders and are anti-protected to reduce risk of key copying. HAG can supply an alternative high security multi point panic hardware for fire escape situations. Our in house power coating finishes are available in a wide range of colours, which offered JLR complete control over their design and how our products were going to compliment their surroundings.‘As the Jaguar Land Rover range has evolved and grown since our Jaguar and Land Rover showrooms were established in Bristol, our sales and aftersales experience needed to evolve with them. What we’ve created with this new landmark building in Bristol is a luxurious space for our customers not just to use, but to enjoy. We now have the space and facilities to showcase the entire spectrum of the Jaguar Land Rover range, shining the brightest possible light on these great vehicles to our customers in Bristol and beyond.’Simon CraneHead of Business, Guy Salmon Bristol HAG Ltd. offer maintenance & service contracts, as well as a 24 hour repair service. Repair and service is an essential element of HAG’s portfolio, with the company offering a unique and bespoke maintenance and repair programme tailored for each individual client.

Merchant Square was the largest Grade A office development ever to be undertaken in Belfast at the time of completion. Aluprof systems were used to help transform an existing office block with a completely new building envelope. The building has been entirely let to PwC and is their biggest office space outside of London with 3,000 employees.The external envelope was completed using Aluprof's MB-SE75 unitised curtain wall facade system and was then specified in an anodised finish, which then contrasts with the external Corten steel used in a vertical column emphasis to meet the architects design. With the rise in use of unitised curtain wall systems for medium sized projects, this option is becoming a real alternative to a traditional curtain wall solution, especially as costs are becoming more competitive. Unitised systems can also offer up to a 50% reduction in installation periods which can offer significant savings on the project programme.

Project: Broxbourne Business CentreDate: 2022 Background:·        APL were engaged with the architect early in the project design and specification process·        APL worked closely with the architect and powder-coating manufacturers to select the correct colour shade for the perforated areas·        APL’s design team assisted with detailing the challenging interfaces between different cladding types·        APL provided all structural calculations Systems:·        550m² of APL SnapLoc™ traditional standing seam system in steel with a RAL 7016 PUF coating ·        700m² of APL AP18HR-Airwall™ perforated sinusoidal profile with an APL Oxide3 PPC coating ·        APL Tritherm™ GALV sub-framing to SFS substructure for APL SnapLoc™ areas·        APL AluE™ Tritherm aluminium sub-framing for AP18HR-Airwall™ areas·        All flashings, fixings and accessories  Building Location:·        Broxbourne

BLÜCHER UK were pleased to supply some bespoke channels and shower drains for a brand new leisure centre opening in the New Year.With a big range of activities and services available, including swimming pools, showers, saunas, steam rooms and communal areas, the installed drainage system needed to be robust, efficient, and visually aesthetic.Offering a contemporary timeless design, with an exceptional flow rate, BLÜCHER channels were the best option. Minimal downtime and maintenance were required by the customer due to the high usage of the leisure centre, with a further focus on retaining a hygienic atmosphere.Working alongside contractors ISG and GHBS, BLÜCHERs stainless steel drainage solution has provided Knaresborough Leisure Centre with a fully functional drainage system, ensuring they can meet the demands of their customers while preserving a safe and hygienic environment.

The East Slope Student Village is a development of 32 buildings of three to six storey flats and three to four storey town houses accommodating 2,113 beds for students at the University of Sussex. Demolition of existing buildings commenced for the redevelopment of a lightweight steel frame mixed-use facility which includes a kitchen, student hub and retail space. Due to the steep slope of the site, a 30,000m³ of bulk excavation was required and buildings were arranged in linear blocks. The BREEAM Excellent rated development was designed to blend with the existing Sir Basil Spence campus and includes grassland as an environmental impact measure.Cellecta’s ScreedBoard 28 was specified by Pascall+Watson due to its excellent impact and airborne acoustic performance. ScreedBoard was recognised in the housebuilder awards and took home the winner’s award for ‘best internal/interior product’.Balfour Beatty was awarded this 30,000m² contract for this student accommodation in Sussex.

Arable farmer Ivan Banister talked to various agricultural building companies for advice before using local contractors to construct both parts of the new grain store. The first part of the new building was constructed with the secondary expansion undertaken and completed in time for the harvest. Eternit Profile 6 roofing sheets were selected for the project and installed by MJ Barrett.The roof was the most important consideration for Ivan and it was vital that the roofing material used on the store would resist the pressure from temperature and weather without cracking. Any problems in the roof and subsequent leakage would cause serious damage to harvested crops.Condensation had also proved a problem in older, steel roofed storage facilities at Warden Farms and the vapour permeable nature of Eternit fibre cement roofing sheets helps to minimise moisture levels within the new storage building.