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Sikadur®-41+ - Three-part Patching And Repair Mortar

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Sika Limited

Three-component thixotropic epoxy concrete repair and structural strengthening mortar.

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Application

Used for:

  • Structural concrete repair (Principle 3, Method 3.1 of EN 1504-9). Repair of spalling and damaged concrete in buildings, bridges, infrastructure and superstructure works.
  • Structural strengthening (Principle 4, Method 4.4 of EN 1504-9). Increasing the bearing capacity of the concrete structure by adding mortar.

For use as a repair mortar on the following substrates:

  • Concrete.
  • Natural stone.
  • Ceramics.
  • Fibre cement.
  • Mortar.
  • Brick masonry.
  • Steel.
  • Iron.
  • Wood.

For use repairing and reprofiling:

  • Filling cavities and voids.
  • Vertical and overhead application.
  • Reprofiling corners and edges.

For use filling and sealing:

  • Joint arrises.
  • Crack arrises.
  • Non-structural static cracks.

Description

Sikadur®-41+ is a thixotropic, three-part patching and repair mortar, based on a combination of epoxy resins and special fillers, designed for use at temperatures between 10°C and 30°C.

Features and benefits:

  • Easy to mix and apply.
  • Very low VOC (GEV EMICODE EC1PLUS).
  • Very good adhesion to many construction materials.
  • Suitable for structural concrete repair, class R4 according to EN 1504-3:2005 (structural and non-structural repair).
  • Hardens without shrinkage.
  • Different coloured components for mixing control.
  • Thixotropic: non-sag in vertical and overhead applications.
  • High initial and final mechanical strength.
  • Good resistance to abrasion.
  • Good resistance to chemicals.
  • Application up to 60 mm thickness in one layer.

Approvals/ standards:

  • CE marking and declaration of performance based on EN 1504-3: Products and systems for the protection and repair of concrete structures — Structural and non-structural repair.

General information

Color

Grey

Material

Epoxy resin

Other

Guidance for specification option:

Special fillers.

Shape

Formless

Length

Bespoke

Width

Bespoke

Height

Bespoke

Uniclass

Pr_20_31_53_15 Concrete repair mortarsPrimary

CAWS

C42/310 Repair mortar

Specification data - Concrete repair mortars

Classification data

Standard

To EN 1504-3.

Mortar type

Epoxy resin-based.

Guidance for specification option:

With selected fillers and quartz sand.

Performance requirement class

R4.

Reaction to fire

To EN 13501-1: Class C-s2, d0, Class Bfl-s1.

Colour

Concrete grey.

Guidance for specification option:

Mixed colour; components are white, grey and sand.

Density

2.0 kg/L ±0.1 kg/L (mixed resin at 21°C).

Compressive strength

To EN 1504-3, Class R4.
To EN 12190, 100 MPa.

Guidance for specification option:

Consult manufacturer's literature for details to EN 196-1.

Flexural strength

To EN ISO 178, 36 N/mm² (cured for 7 days at 23°C).

Guidance for specification option:

See manufacturer's literature for values based on other curing times and temperatures.

Tensile strength

To EN ISO 527-2, 20 N/mm² (cured for 7 days at 23°C).

Guidance for specification option:

See manufacturer's literature for values based on other curing times and temperatures.

Modulus of elasticity

To EN ISO 527-2 (tensile), 16 000 N/mm² (cured for 14 days at +23°C).

Elongation at break

To EN ISO 527-2, 0.2% ±0.1% (cured for 7 days at +23°C).

Adhesion strength

Tensile, to EN 12188; EN 1542:
Cured for 7 days at +20°C, concrete dry substrate: >4 MPa.
Cured for 7 days at +20°C, concrete matt damp substrate: >2.5 MPa.

Shrinkage

3.2 MPa (restrained shrinkage/ expansion).

Glass transition temperature

To EN 12614, +60°C.

Sustainability data

Material

Epoxy resin
Other

Guidance for specification option:

Special fillers.

Literature

Sikadur-41+

Sikadur-41+

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