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Rust - Powder Coating

Verified by manufacturer 7 days ago

Powdertech (Corby) Ltd Third party certifications:
  • ISO 9001 Quality Management

    Certificate type

  • QA Certificate

    QA Certificate

    Certificate type

  • EPD

    EPD

    Certificate type

Rust finishes are derived from the Inspiration Collection and the Evolution Collection. They have texture and visual contrast throughout the range

Jump to:
BOS
+44 (0)1536 400890 Website

Application

  • Base material. Mild steel, galvanized steel or aluminium.
  • Material form. Solid, perforated, expanded or fabricated.
  • Application. Solar control; curtain wall; facade; cladding; capping; trims; soffit and associated components; balconies; balustrade and handrail. Architectural, retail, commercial and residential.

Description

Rust finishes are derived from the Landscape Collection and the Evolution Collection. They are formulated from standard or super-durable polyester resin systems to achieve excellent exterior durability, colour and gloss retention for architectural applications. Rust finishes provide the appearance of the patina of rust or Corten with the benefit of no run-off and staining of surrounding material. The finish can be applied to aluminium, mild steel, galvanized steel and most metal substrates. When used in combination with chrome-free pre-treatment Rust finishes are long-lasting and hard-wearing.


Features and benefits:

  • Resistance to boiling water, no blistering and no loss of adhesion.
  • Cylindrical mandrel bending, tested to ISO 1519, 5 mm mandrel, no cracking or detachment.
  • Colour stability
  • No run-off or staining or surrounding material.

General information

Color

-

Finish

Smooth

Textured

Guidance for specification option:

Fine or coarse.

Material

Polyester

Manufacturer guidance

Powder coating material is a thin layer of pigmented polyester applied to a base metal.

Shape

Formless

Warranty description

25 year

Guidance for specification option:

For C2 and C3 environments: 25-year warranty for gloss, colour and adhesion.

For C4, C5I or C5M environments: Guarantees are conditional on project location, environmental conditions and pre-contract approval.

Uniclass

Pr_35_31_68_66 Powder coatingsPrimary
Pr_35_31_22_55 Multicoloured finish spatter coatings
Pr_35_31_22_54 Multicoloured coatings

CAWS

R10/321 Combined fascia, soffit and gutter

R10/13 Combined fascia, soffit and gutter

L35/420 Carbon steel components

L35/410 Aluminium components

L30/560 Proprietary balustrades

L30/550 Purpose-made balustrades

L30/55 Proprietary balustrades

L30/50 Purpose-made balustrades

L10/650 Metal louvres

L10/560 Glazed screen system

L10/550 Glazed metal screens

L10/54 Louvres

L10/51 Glazed screen system

H92/130 Major non-standard components

H31/120 Metal

H20/10 Sheet cladding

H31/10 Metal

H43/10 Metal insulating sandwich panel

H11/130 Sun screens

H11/137 Windows/ opening lights

H11/140 Louvres

H11/135 Doors

H11/145 Integrated access equipment

H13/115 Structural glass assembly

H20/150 Sheet cladding (attached to metal support systems)

H20/155 Sheet cladding (attached to timber battens)

H92/120 Rainscreen cladding

H92/830 Powder coating

Z31/120 Powder coating materials

H11/830 Powder-coating

H43/120 Metal insulating sandwich panel

Specification data - Powder coatings

Standard

To BS EN 12206-1 and ISO 13438.

Powder formulation

Superdurable.

Gloss level

<10%.

Guidance for specification option:

 At 60ᵒ (texture).

Film thickness

>60 µm.

Adhesion

Rating 0.

Guidance for specification option:

Dry adhesion cross hatch (ISO 2409) Rating 0, no coating detachment, wet adhesion (ISO 2409) after 1 hour pressure cooker rating 0, no detachment.

Sulphur dioxide resistance

24 cycles no infiltration.

Guidance for specification option:

Exceeding 1mm from the scribe, no change in colour or blistering in excess of 2(S2) to ISO 4628-2.

Constant humidity resistance

1000 hours.

Guidance for specification option:

To ISO 6272-2, <1mm scribe creep. No blistering in excess of 2(S2) to ISO 4628-2.

Impact resistance

No cracking or detachment.

Guidance for specification option:

Tested to ISO 6272-2, Reverse Impact test.

Erichsen cupping

No cracking or detachment.

Guidance for specification option:

Tested to ISO 1520 minimum 5 mm indent.

Permeability

No blistering or coating detachment.

Scratch resistance

E2 Pass.

Guidance for specification option:

To BS 3900.

Pre-treatment

Aluminium: Titanium-zirconium (TiZr) non-chrome six-stage pre-treatment.

Galvanized steel: Silane (oxsilan) non-chrome eight-stage pre-treatment.

Not required/ other.

Guidance for specification option:

Consult manufacturer for details for surfaces other than aluminium or galvanized steel.

Application method

Corona discharge system.

Guidance for specification option:

Powder application.

Fire rating (to BS EN 13501)

A2-s1, d0.

Sustainability data

Contains Red List materials

No

Country of material origin

Europe

Country of product manufacture

Europe

Embodied carbon

A1-A3 (production stage) as defined in BS EN 15804

5.24 kg CO₂ eq/kg

Manufacturer guidance

LCA: A1-A3. 3.29 to 5.06 Kg CO2 eq/kg. Contact Powdertech for more information.

Recyclability

Does not affect the recyclability of the base material

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

0 %

EPD

BIM objects

BOS

NBS BIM Object Standard

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform Compatible Version
Revit
-

1

IFC
-

1

Third party certifications

ISO 9001 Quality Management

ISO 9001 Quality Management

Quality Management System

QA Certificate

QA Certificate

Axalta Applicator Approval

EPD

EPD

EPD guide

QA Certificate

QA Certificate

Interpon Approved Applicator

QA Certificate

QA Certificate

Interpon Approved Applicator

QA Certificate

QA Certificate

Sherwin Williams Approved Applicator 30.

QA Certificate

QA Certificate

Sherwin Williams Approved Applicator 40

Literature

Rust data sheet

Rust data sheet

ISO 9001 certificate

ISO 9001 certificate

Interpon Approved Applicator

Interpon Approved Applicator

Data sheet

Data sheet

Case studies

Baltic Triangle façade, Liverpool

Baltic Triangle façade, Liverpool

Rust finish façade Gerrards Cross

Rust finish façade Gerrards Cross

Rusty Barn roof

Rusty Barn roof

Powdertech finishes 'duo' at Bournemouth University

Powdertech finishes 'duo' at Bournemouth University

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