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ROOFBOX® M Bespoke - Roof Service Penetrations Unit

Verified by manufacturer 13 days ago

Nicholson STS Ltd Third party certifications:

  • ISO 9001 Quality Management

    Certificate type

Bespoke modular riser-weathering cabinet to suit specific size requirement.

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Application

  • Insulated housing for mounting over a roof opening, with provisions for the weathering of ducts, pipes and cables as they exit a riser onto a roof.
  • Can be ordered with various base options to allow integration with most roof constructions, including cold, inverted and green roofs.

Description

Bespoke modular riser-weathering cabinet to suit specific size requirement.


Features and benefits:

  • Insulated aluminium construction provides enhanced thermal performance and helps to prevent condensation.
  • Polyester powder-coating (PPC) provides a durable finish.
  • Modular frame and panel system with removable lid allows easy access for the installation of services such as cables, pipes and ducts through the cabinet.
  • Engineered flashings provided to MEP services to ensure an effective and durable seal.
  • Can be retrofitted to existing kerb upstands and around existing services - allows flexible program sequencing.
  • Additional weathering hoods available for weathering multiple service penetrations as they pass through the side of the cabinet.
  • Supplied in kit form, easy to handle and suitable for fast assembly on site.
  • Compatible with the ROOFBOX® K modular kerb upstand system, which are available in a range of heights (to be specified separately). Alternatively, ROOFBOX® cabinets can be provided to suit site-formed kerbs.
  • Part of a range of cabinets in various standard and bespoke configurations (specified separately).
  • Ten-year product warranty as standard. An enhanced 20-year guarantee against leaks is also available for UK projects, subject to a successful warranty application at design stage and a post-installation inspection.

General information

Color

Grey

Other

Guidance for specification option:

Insert reqirement.

Finish

Powder-coated

Material

Aluminium

Polyisocyanurate (PIR)

Manufacturer guidance

  • Frame components: 3.0 mm-thick 5251 grade aluminium as standard (3.0 mm-thick galvanized carbon steel may be required for longer spans; consult manufacturer for details).
  • Frame bolting: A2 stainless steel M10 bolts, nuts and washers.
  • Apron flashing: 1.0 mm-thick 5251 grade aluminium.
  • Vertical panels: 2.0 mm-thick 5251 grade aluminium, 50 mm-thick foil faced insulation, thermal transmittance 0.41 W/m²K.
  • Roof closure panels: 3.0 mm-thick 5251 grade aluminium; 50 mm-thick foil faced insulation. Thermal transmittance: 0.41 W/m²K.
  • Insulation in panels: 50 mm-thick foil faced polyisocyanurate (PIR) insulation 0.022 W/m·K providing an overall U-value of 0.41 W/m²K. Fire performance: Class 1 (BS 476, Part 7), Euroclass F (BS EN 13501-1). Further insulation options are available to provide enhanced U-values and fire ratings; consult manufacturer's technical department for further information.
  • Compressible foam seal: Impregnated polyurethane (PUR) flexible foam tape with fire resistant polymeric impregnant.
  • Flashings: 2.0 mm-thick 1050 grade aluminium.
  • Panel and flashing fixing screws: A2 stainless steel with self-drilling tip, ultra-low-profile head with T25 drive, aluminium/ ethylene propylene diene monomer (EPDM) bonded sealing washers.


Length

Bespoke

Width

Bespoke

Height

Bespoke

Warranty description

20 year

Guidance for specification option:

Subject to a successful warranty application at design stage and a post-installation inspection.

Uniclass

Pr_80_77_28_74 Roof penetration boxesPrimary

CAWS

Q37/130 Extensive green roof

Q37/120 Simple intensive green roof

Q37/110 Intensive green roof

J41/135 Single-layer reinforced bitumen membrane cold deck roof covering

J41/130 Built-up reinforced bitumen membrane cold deck roof covering

J41/125 Single-layer reinforced bitumen membrane inverted roof covering

J41/120 Built-up reinforced bitumen membrane inverted roof covering

J41/12 Reinforced bitumen membrane cold deck roof covering

J31/130 Inverted roof coating

J31/110 Cold deck roof coating

J31/12 Inverted roof coating

J31/5 Cold deck roof coating

Specification data - Roof penetration boxes

Material

5251 grade aluminium.

Guidance for specification option:

  • Frame components: 3.0 mm-thick aluminium.
  • Frame bolting: A2 stainless steel M10 bolts, nuts and washers.
  • Vertical panels: 2.0 mm-thick aluminium
  • Roof closure panels: 3.0 mm-thick aluminium.
  • Compressible foam seal: Impregnated polyurethane (PUR) flexible foam tape with fire resistant polymeric impregnant.
  • Flashings: 2.0 mm-thick 1050 grade aluminium.
  • Panel and flashing fixing screws: A2 stainless steel with self-drilling tip, ultra-low-profile head with T25 drive, aluminium/ ethylene propylene diene monomer (EPDM) bonded sealing washers.

Manufacturer guidance

See Insulation property for further details.

Insulation

50 mm-thick foil faced polyisocyanurate (PIR).

Guidance for specification option:

  • Included in vertical and roof closure panels.
  • 0.022 W/m·K providing an overall U-value of 0.41 W/m²K.
  • Fire performance: Class 1 (BS 476, Part 7), Euroclass F (BS EN 13501-1).

Manufacturer guidance

Further insulation options are available to provide enhanced U-values and fire ratings; consult manufacturer's technical department for further information.

Factory finish

-

Coating

Polyester powder-coated.

Colour

RAL 7047.

Guidance for specification option:

Standard.

RAL, bespoke.

Guidance for specification option:

Insert requirement.

Film thickness (minimum)

Manufacturer's standard.

Configuration

-

Manufacturer guidance

Include information on the configuration of the box, e.g. side entry, louvres, opening lid, side access panels, etc.

Refer to drawings or proprietary reference, where appropriate.


Weathering accessories specified separately as required.


Where the standard configurations in the Roofbox M range are not suitable, a bespoke solution can be manufactured to suit larger or different size or shaped riser openings and in taller heights. These roof cabinets can also be configured to interface with parapet walls, corners and lift overruns. Contact manufacturer with detailed riser opening requirements.

When mounted on a concrete kerb upstand, an aluminium skirt flashing detail can be utilized at the base of the unit, to weather over the insulation on the face of a concrete kerb.

Dimensions

-

Roof opening

-

Manufacturer guidance

Insert requirements.

Services requirements

-

Manufacturer guidance

Insert requirements.

Integral kerb

Roofbox K Bespoke.

Guidance for specification option:

Specified separately.

Site formed.

Cabinet

-

Manufacturer guidance

Insert requirements.

Accessories

None.

Generic.

Guidance for specification option:

Service flashings and weathering items to suit MEP arrangements. Insert requirements.

Flashings.

Guidance for specification option:

Insert requirements.

  • Universal flashing kit available for square and rectangular ducts.
  • Universal flashing kit available for square and rectangular ducts.

Ventilation louvre(s).

Guidance for specification option:

Insert requirements.

  • Available in a range of sizes; consult manufacturer's literature for details, and for maximum allowable louvre dimensions for each cabinet.
  • Polyester powder-coated and colour matched to the cabinet unless specified otherwise (RAL 7047 as standard).

Weathering hood(s).

Guidance for specification option:

Insert requirements.

Polyester powder-coated to RAL 7047 as standard, and can be colour matched to the cabinet.

  • H30: Internal width: 300 mm.
  • H40: Internal width: 400 mm.
  • H70: Internal width: 700 mm.
  • H90: Internal width: 900 mm.

Access panel(s).

Guidance for specification option:

Insert requirements.

  • Available in a range of sizes; consult manufacturer's literature for details.
  • Polyester powder-coated to RAL 7047 as standard, and can be colour matched to the cabinet.

Verification

-

Submittals

-

Manufacturer guidance

See generic guidance and insert requirements.

Timing

-

Manufacturer guidance

See generic guidance and insert requirements.

Standards

To BS 476, Part 7, BS EN 13501-1.

Fire classification

Euroclass F.

Sustainability data

Contains Red List materials

No

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

Material

Aluminium

Polyisocyanurate (PIR)

Manufacturer guidance

  • Frame components: 3.0 mm-thick 5251 grade aluminium as standard (3.0 mm-thick galvanized carbon steel may be required for longer spans; consult manufacturer for details).
  • Frame bolting: A2 stainless steel M10 bolts, nuts and washers.
  • Apron flashing: 1.0 mm-thick 5251 grade aluminium.
  • Vertical panels: 2.0 mm-thick 5251 grade aluminium, 50 mm-thick foil faced insulation, thermal transmittance 0.41 W/m²K.
  • Roof closure panels: 3.0 mm-thick 5251 grade aluminium; 50 mm-thick foil faced insulation. Thermal transmittance: 0.41 W/m²K.
  • Insulation in panels: 50 mm-thick foil faced polyisocyanurate (PIR) insulation 0.022 W/m·K providing an overall U-value of 0.41 W/m²K. Fire performance: Class 1 (BS 476, Part 7), Euroclass F (BS EN 13501-1). Further insulation options are available to provide enhanced U-values and fire ratings; consult manufacturer's technical department for further information.
  • Compressible foam seal: Impregnated polyurethane (PUR) flexible foam tape with fire resistant polymeric impregnant.
  • Flashings: 2.0 mm-thick 1050 grade aluminium.
  • Panel and flashing fixing screws: A2 stainless steel with self-drilling tip, ultra-low-profile head with T25 drive, aluminium/ ethylene propylene diene monomer (EPDM) bonded sealing washers.


Recyclability

Recyclable at end of life

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

50 %

Expected Life

30 year

BIM objects

BOS

NBS BIM Object Standard

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform Compatible Version
Revit
 -

1

IFC
 -

1

Third party certifications

ISO 9001 Quality Management

ISO 9001 Quality Management

Citation

Literature

ROOFBOX System Manual

ROOFBOX System Manual

ROOFBOX Standard and modular roof cabinets

ROOFBOX Standard and modular roof cabinets

Why use the ROOFBOX system?

Why use the ROOFBOX system?

Case studies

ROOFBOX™ - University accommodation

ROOFBOX™ - University accommodation

ROOFBOX™ - Royal Albert Dock

ROOFBOX™ - Royal Albert Dock

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