QuadCore™ Trapezoidal Roof Panel
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Application

Suitable for roof applications above 4° after deflection.

Description

Through-fix, trapezoidal profiled, QuadCore™ insulated roofing panel system.


Features and benefits:

  • Panels are immune to attack from mould, fungi, mildew and vermin.
  • No urea-formaldehyde is used in the construction.
  • Panels are not deleterious
  • An air leakage rate of 3 m³/hr/m² at 50 Pa or less can be achieved when the full building envelope is constructed using Kingspan panels.
  • Cover width: 1000 mm.


Approvals:

  • CE marked to BS EN 14509: 2013.

- Fire:

  • Reaction to fire classification according to BS EN 13501–1:2007+A1:2009; B-s1,d0.
  • LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for LPCB approval and is certified to LPS 1181 Grade EXT-B.
  • F.AA rated to BS 476 Part 3: 2004.
  • Certified BROOF(T4) to BS EN 13501-5.
  • Fire resistant specifications also available - please contact the Kingspan Insulated Panels technical team for further information.


Purlins, side rails and platforms supports:

  • Framed roof structure to be specified separately to include the following as required:
  • Multibeam purlins.
  • Multibeam eaves beams.
  • Cold-formed cleader angles.
  • Purlin cantilevers.
  • Cladding junctions.
  • Multichannel platform supports.
  • Multichannel trimmers.
  • Rafter stays (RNA/ RNB).


Warranties:

  • Maintenance and inspection free external coating: 40 years. Manufacturer’s external coating warranty to be available on project completion and be fully transferrable for future changes of building ownership.
  • Thermal performance: 40 years.
  • Structural performance: 40 years.

General information

Material

Steel

Shape

Rectangular

Size

1000 x 181 mm

WarrantyDescription

40 years

Warranties:

  • Maintenance and inspection free external coating: 40 years. Manufacturer’s external coating warranty to be available on project completion and be fully transferrable for future changes of building ownership.
  • Thermal performance: 40 years.
  • Structural performance: 40 years.

Uniclass 2015

Ss_30_40_55_54 Metal insulating sandwich panel roof systemsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Specification data - Metal insulating sandwich panel roof systems Enhanced data

Roof pitch (degrees)

Insert requirement; minimum 4° or more after deflection.

-

Roofing panels

-

Panel type

External and internal colour/ finish to be specified below.


Profile: Trapezoidal.

Cover width: 1000 mm.

Single figure weighted sound reduction index (Rw): 24 dB.


External facing:

  • Material: Metallic protected steel to BS EN 10346: 2009.
  • Thickness: 0.5 mm, nominal.
  • Fixing: Stitch to external face of panels at maximum 450 mm centres using secondary fasteners.
  • Sealing: Single line of 9 x 3 mm butyl rubber tape, Class A, ref: NFRC TB36, site applied between flashing and panel.

Internal facing:

  • Material: Metallic protected steel to BS EN 10346: 2009.
  • Thickness: 0.4 mm.
  • Fixing: Stitch to internal face of panels at maximum 450 mm centres using secondary fasteners.
  • Sealing: Single line of SGV 20, 20 x 9 mm PVC foam tape (premier sealants) or similar, site applied between flashing and panel. End laps to be air sealed with film-backed butyl tape/ PremSeal SWRPIO or similar, or gun grade sealant.

Core insulation:

HCFC-, CFC-, HFC-free LPCB certificated QuadCore hybrid insulation core.

Thermal transmittance (U-value):

Calculated using the method required by the Building Regulations Part L2A (England & Wales) and Building (Scotland) Regulations Section 6: 0.15 W/m²K.

KS1000 RW Insulated Roof Panel – QuadCore™, 0.12 W/m²K.

Core thickness: 150 mm; overall thickness: 181 mm.

Panel fasteners

Primary fasteners:

  • Type: As specified below. Washer: Non-ferrous, 19 mm diameter.
  • Number/ location: Each panel fixed to each support using not less than three fastenings. Fix through every valley of profile, as recommended by cladding manufacturer.


Secondary fasteners: 

  • Type: Stitching screws with bonded washers; non-ferrous; 14 mm diameter washer; heads as primary.
  • Number/ location: Each panel fixed to each support using not less than three fastenings. Fix through every valley of profile, as recommended by cladding manufacturer.

High threaded stainless steel screws with bonded washers; coloured plastic heads.

Insert number/ location details for primary and secondary fasteners.

High threaded stainless steel screws with bonded washers; painted heads.

Insert number/ location details for primary and secondary fasteners.

High threaded, anti-corrosion-coated carbon steel screws with bonded washers; coloured plastic heads.

Insert number/ location details for primary and secondary fasteners.

High threaded, anti-corrosion-coated carbon steel screws with bonded washers; painted heads.

Insert number/ location details for primary and secondary fasteners.

Side laps sealing

Single line factory applied weather seal (FAWS) on underside of panel side-lap.

End laps sealing

150 mm; Sealant: Triple line of factory applied weather seals (FAWS) on underside of panel cut-back.

Panel joints

-

Horizontal

Required.

Consult manufacturer and insert requirements.

Vertical

Required.

Consult manufacturer and insert requirements.

Continuity thermal insulation

Kingspan LPCB or FM Approved PIR board insulation to be installed in certain details to ensure thermal continuity.

Fill any gaps with fire-rated canister insulation.

Consult with manufacturer for further details.

Cavity barriers

Kingspan LPCB or FM Approved PIR board insulation to be installed in certain details to ensure thermal continuity.

Fill any gaps with fire-rated canister insulation.

Consult with manufacturer for further details.

Cavity closers

Kingspan LPCB or FM Approved PIR board insulation to be installed in certain details to ensure thermal continuity.

Fill any gaps with fire-rated canister insulation.

Consult with manufacturer for further details.

Fascia

-

Material

As roofing panel.

As design.

Insert requirements.

Support

Consult manufacturer and insert requirements.

Fasteners

Consult manufacturer and insert requirements.

Jointing

Consult manufacturer and insert requirements.

Soffit

-

Material

As roofing panel.

As design.

Insert requirements.

Support

Consult manufacturer and insert requirements.

Fasteners

Consult manufacturer and insert requirements.

Jointing

Consult manufacturer and insert requirements.

Gutters

-

Gutter types

Kingspan External Highline.

Kingspan Insulated Membrane Lined.

Support

Consult manufacturer and insert requirements.

Fasteners

Consult manufacturer and insert requirements.

Jointing

Consult manufacturer and insert requirements.

Accessories

Consult manufacturer and insert requirements.

System accessories

None.

Kingspan Energy - solar photovoltaics.

Rooftop Solar PV can be installed onto insulated roof panels - consult manufacturer for details.

Product Reference

KS1000 RW Insulated Roof Panel System – QuadCore™

Design

Insert drawing reference or similar.

Panel length:

  • Standard lengths: 1.8–12 m, or insert drawing reference.
  • Non-standard lengths of 12–29.3 m or <1.8 m are available on request; consult manufacturer for details.

Fabrications

Flashings.

Specialist.

Consult manufacturer and insert requirements.

Rooflights

Rooflights are to be specified fully elsewhere - see Kingspan Light + Air or consult manufacturer for details.

Not required.

KS1000 DLTR.

Day-Lite trapezoidal rooflight; to be specified separately.

Kingspan Arcade Rooflight.

Vaulted rooflight; to be specified separately.

Kingspan Arcade Plus Rooflight.

Vaulted rooflight; to be specified separately.

Kingspan Classic Skylight Dome.

Domed rooflight; to be specified separately.

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Personal fall protection

Safepro 2.

To be specified separately.

Saferidge.

To be specified separately.

Safeside.

To be specified separately.

Safetraxx.

To be specified separately.

Profile filler

Not required.

Premseal M25.

Standard.

Other.

To suit KS1000 RW profile; insert requirements

Digital objects

Platform Compatible Version Certified to
IFC
-

2

2.1
Revit
-

2

2.1
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