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QuadCore Curved Wall Panel

Verified by manufacturer 4 months ago

45 mm Core Thickness

Kingspan Insulated Panels Variant:
Third party certifications:
  • FM Approved

    FM Approved

    Certificate type

Secret-fix wall panel with distinctive rolling profile.

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Application

Horizontal and vertical applications.

Description

Environmental:

  • Kingspan Insulated Panels produced in the UK and Ireland are certified to BES 6001 (Framework Standard for the Responsible Sourcing of Construction Products) ‘Good’. QuadCore® Insulated Panel systems have Environmental Product Declarations in accordance with the requirements of EN 15804 + A2: 2019. 
  • Facilities located in Kingscourt, Holywell and Sherburn generate renewable energy onsite which contributes to that sites energy mix.
  • Kingspan Insulated Panels procure steel that is made from 15 – 25% recycled content. Kingspan insulated panels directly contribute to BREEAM® / LEED® credits. Recycled content calculations are available for all QuadCore products via technical services.
  • To access the EPD for QuadCore Curved Wall Panel, please click here (https://www.epdhub.com/).


Kingspan QuadCore:

  • QuadCore is a self-blended, micro cell structured, insulation core unique to Kingspan that delivers the highest performance of any closed cell insulation core across four factors: fire, thermal, environmental & longevity.
  • The QuadCore insulation used in QuadCore Curved Wall Panels has a thermal conductivity value of 0.018 W/m.K.


Quality and Durability:

Kingspan insulated panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with:

  • BS EN ISO 14001 panels are manufactured under Environmental Management System Certification.
  • BS EN ISO 9001 standard, ensuring long term reliability and service life.
  • BS EN ISO 50001 Energy Management System Certification.
  • BS EN ISO 45001 Occupational Health and Safety Certification.
  • BS EN ISO 37301 Compliance Management Systems
  • CE marked to BS EN 14509: 2013.


Certification and Testing:

Reaction to Fire:

QuadCore Curved Wall Panel is classified B-s1,d0, when tested on the internal face of the product, according to the European Reaction to Fire classification system (Euroclasses) EN 13501-1:2018 under the certified name AWP Product Family when using the following internal liners: 

  • CLEANsafe 15, CLEANsafe 25, CLEANsafe 55, CLEANsafe 120 and AQUAsafe 55.


Please contact Kingspan Tech-eXchange for information relating to the external face.


Insurer Approvals:

QuadCore Curved Wall Panels are tested to: 

  • FM 4880 approval standard for class 1 fire rating of building panels or interior finish materials for thicknesses 45–140 mm and panel widths of 1000 mm.
  • FM 4881 approval standard for class 1 exterior wall systems for thicknesses 45–140 mm and panel widths of 1000 mm.
  • FM 4882 approval standard for class 1 interior wall and ceiling materials or systems for smoke sensitive occupancies for thicknesses 45–140 mm and panel widths of 1000 mm.


FM approvals are subject to the following certified names:

  • For 1000 mm widths: KS1000CW.


Insurer approvals are large scale testing regimes that provide objective third-party testing, which is underpinned by quarterly, bi-annual and annual factory surveillance audits (depending on the region) to verify compliance. 


Insurer approvals are subject to panel thickness, cover width, orientation, method of assembly, steel coating and manufacturing facility. Please contact Kingspan Tech-eXchange for further information.


Fire Resistance:

Fire resistance classifications are subject to panel thickness, orientation, method of assembly, and steel coating. Please contact Kingspan Tech-eXchange for project specific details.


Kingspan Tech-eXchange:

Kingspan Tech-eXchange is our dedicated team supporting you during the conception, design and installation of your project using our building envelope solutions, Kingspan Tech-eXchange supports our customers using the latest modelling and design software packages.


QuadCore® Assured System Warranty:


  • 25 years insurance backed thermal performance.
  • 25 years insurance backed fire performance .
  • 25 years structural performance.
  • 25 years environmental performance.
  • Up to 30 years coating performance.
  • 25 years warranty on system accessories*.

 

*Please contact Kingspan Tech-eXchange or refer to the ‘Quadcore Assured’ brochure for a list of accessories covered by Kingspan.


Kingspan Planet Passionate:

Planet Passionate is Kingspan’s ambitious 10-year global sustainability programme which aims to impact three big global issues:

  • Climate change.
  • Circularity.
  • Protection of our natural world.

By setting ourselves challenging targets in the areas of energy, carbon, circularity and water, we aim to make significant advances in the sustainability of both our business operations and our products.

General information

Material

Steel

Length

Bespoke

Width

1000 mm

Height

83 mm

92 mm

98 mm

108 mm

112 mm

Show more

Manufacturer guidance

Overall thickness.

Warranty description

25 year

Guidance for specification option:

  • Insurance backed thermal performance.
  • Insurance backed fire performance .
  • Structural performance.
  • Environmental performance.

30 year

Guidance for specification option:

Up to 30 year coating performance.

Manufacturer guidance

QuadCore Assured Panel Warranty.

Uniclass

Pr_25_71_14_22 Carbon steel insulating sandwich panelsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Product range

Insulated panels / Wall panels

Specification data - Carbon steel insulating sandwich panels

Standard

-

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Panels

Self-supporting double skin metal faced insulating panels. Factory made products.

Panel construction

-

Panel external face

-

Material

Steel.

Grade

DX54D.

Profile

Rolling.

Panel internal face

-

Material

Steel.

Grade

S220GD.

Profile

Ribbed.

Core insulation

QuadCore, 45 mm.

Manufacturer guidance

QuadCore Curved Wall Panel is manufactured with a HCFC, CFC and HFC free QuadCore insulation core.

Panel dimensions

-

Length

-

Manufacturer guidance

Standard lengths: 1.8-14.5 m.

Longer lengths (non-standard): 14.5-19.2 m.

Shorter lengths (non-standard): Below 1.8 m.


Note: Additional costs and transport restrictions may apply for non-standard lengths. All lengths may change for export (outside of the UK & Ireland).

Cover width

1000 mm.

Thickness

83 mm.

Joint type

-

Side or vertical

Male and female connections.

Guidance for specification option:

Factory applied weather seal set in rebate.

Please contact Kingspan Tech-eXchange for further information.

End or horizontal

Butt joint.

Guidance for specification option:

Mechanically fixed top hat section extrusion and cover.

Kingspan AWP filler and non-setting gun-grade site applied at the end of each panel where flashings pass over the joint. Bridging seal across panel joint in line with AWP filler and internal air seal to be non-setting gun-grade. VJ2 EPDM bubble gasket applied to vertical support at joint location.


Mechanically fixed fin feature flashing.

Air seal gun-grade sealant to male joint. Shim applied to gap between panel and fin. Expandable foam tape in line with factory applied joint seal. Internal air seal to be non-setting gun-grade. VJ3 EPDM bubble gasket applied to vertical support at joint location.

Taper

-

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Finish as delivered

-

Outer skin

-

Material

PUR.

Guidance for specification option:

Kingspan Spectrum: Consists of a coated semigloss finish with slight granular effect.

Thickness

55 μm.

Colour

Pearl.

Citrine.

Moonstone.

Basalt.

Adventura.

Onyx.

Zircon.

Kyanite.

Lazuli.

Iolite.

Carnelia.

Jet.

Greenrock.

Silver.

Obsidian.

Greyrock.

Topaz.

Opal.

Beigestone.

Goldstone.

Manufacturer guidance

  • Pearl (RAL 9010).
  • Citrine (RAL 1015).
  • Moonstone (RAL 7035).
  • Basalt (RAL 7012).
  • Adventura (RAL 7000).
  • Onyx (RAL 7016).
  • Zircon (RAL 5014).
  • Kyanite (RAL 5010).
  • Lazuli (RAL 5002).
  • Lolite (RAL 5011).
  • Carnelia (RAL 3009).
  • Jet (RAL 9005).
  • Greenrock (RAL 6003).
  • Silver (RAL 9006).
  • Obsidian (RAL 9007).
  • Greyrock (KC 100).
  • Topaz (KC 200).
  • Opal (KC 400).
  • Beigestone (RAL 1035).
  • Goldstone (RAL 2013).

Inner skin

-

Material

SP.

Guidance for specification option:

CLEANsafe 15: The coating has been developed for use as the internal lining of insulated panels. Standard colour is “bright white” with an easily cleaned surface.

PVC(F).

Guidance for specification option:

CLEANsafe 120: The coating has been developed for use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required, and the panels are to be cleaned down on a regular basis.

PUR.

Guidance for specification option:

AQUAsafe 55: The coating has been developed for use as the internal lining of insulated panels for swimming pools and other high humidity internal environments.

Thickness

15 μm.

Guidance for specification option:

CLEANsafe 15.

120 μm.

Guidance for specification option:

CLEANsafe 120.

55 μm.

Guidance for specification option:

AQUAsafe 55.

Colour

Bright white.

Integral accessories

Self-drilling, self-tapping stainless steel primary fasteners with non-ferrous EPDM backed washer.

Stainless steel secondary fasteners with non-ferrous EPDM backed washer.

Butyl tape sealants.

Non-setting butyl sealant.

Silicone sealant.

Expandable foam tape.

Top hat.

Top hat insert.

VJ2 EPDM bubble gasket.

Fin feature flashing.

Scalloped flashing.

VJ3 EPDM bubble gasket.

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Special features

-

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Fire performance

-

Reaction to fire

-

Core

-

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Panel external face

-

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Panel internal face

To BS EN 13501–1, Class B-s1, d0.

Guidance for specification option:

Please contact Kingspan Tech-eXchange for further information.

Fire resistance

-

Manufacturer guidance

Fire resistance classifications are subject to panel thickness, orientation, method of assembly, and steel coating. Please contact Kingspan Tech-eXchange for project specific details.

U-value

0.39 W/m²·K.

Manufacturer guidance

QuadCore Curved Wall Panel has a Thermal Transmittance (U-Value), calculated using the method required by the Building Regulations Part L2 (England & Wales), Building Standards Section 6 (Scotland), Part L (Republic of Ireland) and Part F2 (Northern Ireland).

Weight

11.1 kg/m².

Sustainability data

Material

Steel

Third party certifications

FM Approved

FM Approved

FM Report PR464489

Literature

Colours & Coatings Brochure

Colours & Coatings Brochure

QuadCore® Curved Wall Panel Datasheet

QuadCore® Curved Wall Panel Datasheet

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