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PermaRock Mineral Fibre EWI System with Dry Dash

Verified by manufacturer 2 months ago

PermaRock Products Ltd Third party certifications:
  • BRE Certificate

    BRE Certificate

    Certificate type

Non-combustible, high-performance mineral fibre external wall insulation system with a PermaRock Dry Dash finish.

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Application

PermaRock mineral fibre (EWI) systems are suitable for use above damp-proof course (DPC) level on buildings of dense or no-fines concrete, brickwork, blockwork, or suitably sheathed light steel frame or timber frame buildings, in any geographical location including those classified as having very severe exposure to wind-driven rain.


Suitable for residential and non-residential building types where the highest levels of fire safety and non-combustibility are required.


PermaRock systems are only for installation by PermaRock registered installers.

Description

High-performance mineral fibre external wall insulation (EWI) system comprising of non-combustible Euroclass A1 insulation, reinforced base coat and Dry Dash (pebbledash) finish. The system achieves Euroclass A2-s1,d0 (EN 13501-1: 2007+A1: 2009).


PermaRock Mineral Fibre external wall insulation (EWI) systems are fire-safe, high-performance thermal insulation systems suitable for application to any building including relevant buildings as defined in the Building Regulations. Systems are suitable for use at any height and in proximity to any boundary.


PermaRock mineral fibre (EWI) systems can be applied onto walls of dense or no-fines concrete, brickwork, blockwork, or suitably sheathed light steel frame or timber frame construction, in any geographical location including those classified as having very severe exposure to wind-driven rain.


PermaRock Dry Dash provides a tough, durable, long-lasting and cost-effective finish for use with PermaRock EWI and PermaRend and PermaRock exterior render systems.

 

PermaRock Dry Dash comprises pre-washed and screened Dashing Aggregates which incorporate different types and colours of stones that are blended together and applied onto a specially formulated, self-coloured, polymer-enriched mineral-cement dash receiver, PermaRock Dashing Mortar (DM), which provides enhanced performance over traditional sand/cement renders.


PermaRock Dashing Mortar is a factory-batched, pre-coloured, dry-powder premix which requires mixing with water on site. It is available in a range of standard colours; Grey, White, Yellow, Cream, Red and Pink. For other colours please contact PermaRock.


Features and benefits:

  • Suitable for all 'Relevant Buildings' as defined in the Building Regulations, including residential buildings with a storey height above 11 m.
  • Excellent fire performance: Non-combustible (Class A1) mineral (stone) fibre insulation - Fire breaks are not required.
  • A2-s1,d0 reaction to fire classification (EN 13501-1: 2007+A1: 2009).
  • No restrictions on proximity to boundaries.
  • Adhesively bonded and mechanically fixed insulation.
  • High resistance to wind loads.
  • Mechanically anchored reinforcement layer: Provides enhanced resistance to wind loading and additional structural stability in a fire.
  • High impact resistance.
  • Low embodied energy.
  • Thermal conductivity: 0.036–0.039 W/m·K (depending on insulation specified).
  • BRE Global Certificate No.158/12.
  • Any of the comprehensive range of graded dashing stones can be used with any shade of PermaRock Dashing Mortar to achieve an attractive ‘pebble dash’ finish.
  • Ecopoints score of 0.10 (m²) - 'Excellent' rating.
  • Acoustic benefit over other insulant types.
  • Has a working design life of in excess of 30 years.
  • No restriction on brick slip colour. Here.


Design considerations:

  • U-value calculations can be carried out for each project to determine the thickness of insulation required to achieve particular thermal performance requirements.
  • For high-rise buildings, a wind load assessment should be carried out by a suitably qualified structural engineer and the results should be provided to PermaRock to enable an optimised fixing arrangement to be provided.
  • Contact us to discuss your proposed design to enable us to assist you in specifying the correct system and component parts.
  • Further information can be obtained from our Technical Hub


Beads and trims:

  • A full range of beads, trims, profiles and seals is available to enable the system to be interfaced with other building elements.

General information

Color

Cream

Grey

Guidance for specification option:

Moorland.

Ivory

Pink

Red

Guidance for specification option:

Auburn, Burnt Red, Firebrick.

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Manufacturer guidance

Other colours to special order (minimum order quantities may apply). Dashing Mortar Colour only.

Finish

Dry dash

Textured

Coarse

Material

Mineral fibre

Cementitious

Stone wool

Stonewool

Mineral wool

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Length

Bespoke

Width

Bespoke

Height

Bespoke

Warranty description

Ten year

Uniclass

Ss_25_45_72_28 External wall insulation systemsPrimary

CAWS

M21/20 External wall insulation system . . . . . .

M21/210 External wall insulation system

Specification data - External wall insulation systems

Preparation

Not required.

PermaRock Fungicidal Wash.

Guidance for specification option:

Use to treat walls affected by algae, mould etc.

PermaRock Dubbing-out Compound.

Guidance for specification option:

To fill uneven substrates.

Manufacturer guidance

Consult manufacturer for details of preparation to suit project substrates.

Insulation

-

Material

Mineral fibre (stone wool).

Guidance for specification option:

Standard dimensions: 1200 x 600 mm.


PermaRock Mineral Fibre Insulation DD (Dual Density):

  • Class A1 (BS EN 13501-1: 2007 + A1: 2009) non-combustible thermal insulation boards. Manufactured to EN 13162 and Chlorofluorocarbon (CFC)/ hydrochlorofluorocarbon (HCFC) free.
  • Declared thermal conductivity (λ90/90) Lambda: 0.036 W/m·K.
  • Zero Ozone Depletion Potential (zODP) with a Global Warming Potential (GWP) of zero.


PermaRock Mineral Fibre Insulation HD:

  • Class A1 (BS EN 13501-1) non-combustible insulation.
  • Manufactured to EN 13162 and CFC/ HCFC free.
  • Lambda (30 mm, 40 mm): 0.038 W/m·K; Lambda (>40 mm): 0.039 W/m·K.


Thickness:

  • If required thickness is unknown, consult manufacturer for U-value calculations.
  • PermaRock Mineral Fibre DD (Dual Density): 50–250 mm in 10 mm increments.
  • PermaRock Mineral Fibre HD: 30 or 40 mm, for reveals etc.

Adhesive

PermaRock Adhesive.

Guidance for specification option:

  • A polymer-modified cement-based compound for bonding thermal insulation boards to new or existing concrete, brickwork or blockwork substrates as part of PermaRock External Wall Insulation (EWI) systems.

PermaRock Lamella Adhesive.

Guidance for specification option:

  • A polymer-modified cement-based compound for bonding thermal insulation boards to suitable mineral sheathing boards, CLT, or SIP substrates as part of PermaRock External Wall Insulation (EWI) systems.

Additional mechanical fixings

PermaRock Mechanical Fixings.

Manufacturer guidance

Insulation board fixings are required in addition to adhesive bonding. The type, length and number of fixings in each insulation board is dependent on the substrate type, insulation thickness and exposure conditions. Fixings should be used in combination with adhesive bonding of the insulation boards. Contact PermaRock for further information.

Fire barriers and stops

-

Material

Not required.

Beads and trims

-

Manufacturer guidance

For 'Relevant Buildings' with a storey height above 11 m, non-combustible beads and trims are required.

Movement joints

-

Form with

PermaRock movement joint profiles.

Guidance for specification option:

Live construction movement joints should be brought through the system using a PermaRock movement joint profile suitable for the joint position and degree of movement.

Sealant

Silicone construction joint sealants on suitable backing rod or tape.

Guidance for specification option:

Sealant shall only be used in combination with a suitable backing rod or tape.

Render carrier or reinforcement

-

Material

PermaRock Bedding Mortar and PermaRock Reinforcing Mesh.

Guidance for specification option:

  • Alkali-resistant coated, multi-strand glass fibre reinforcing mesh for incorporation into a PermaRock basecoat render (PermaRock Bedding Mortar) to create a reinforced basecoat layer which confers mechanical resistance and dimensional stability to the system.

PermaRock Bedding Mortar and PermaRock Armoured Mesh.

Guidance for specification option:

  • Heavy-duty alkali-resistant coated, multi-strand glass fibre reinforcing mesh for incorporation into a PermaRock basecoat (PermaRock Bedding Mortar) render to create a higher strength reinforced basecoat layer which confers a higher level of mechanical resistance to the system.
  • Typically used in areas where a higher level of resistance to impact is desirable (e.g. cycle stores, bin stores, walls adjacent to public access areas, entranceways, etc.).

Manufacturer guidance

  • A high-performance, polymer-modified, cement-based reinforcement layer render supplied as a mineral dry powder pre-mix, requiring only the addition of water and mixing on site.
  • Used in combination with PermaRock Reinforcing Mesh and/or PermaRock Armoured Mesh to create reinforcement layers over PermaRock Mineral Fibre Insulation.

Mesh size

-

Manufacturer guidance

Not applicable.

Fixings

Reinforcement-layer fixings.

Manufacturer guidance

  • Provide additional resistance against wind (suction) loads.
  • Provide additional stability in the event of a fire.
  • Required for 60 year system lifetime.
  • Corrosion resistant and non-combustible.
  • Number and type of fixings dependent on wind loading.
  • Reinforcement layer fixings are required on buildings over 2 storeys in height.

Render

-

Application

Intermediate coat.

Material

PermaRock Dashing Mortar.

Decorative finish

PermaRock Dry dash aggregate (dashing stones).

Guidance for specification option:

  • Also known as dashing stones or pebble dashing. Traditional decorative rendering technique that provides a tough, durable, long lasting, cost-effective and almost maintenance-free finish to exterior wall surfaces.
  • Based on Dashing Mortar (DM), a specially formulated, self-coloured, polymer enriched mineral-cement offering enhanced performance over traditional sand/ cement renders into which pre-washed and screened Dashing Aggregates/ Stones are cast during the application process.
  • Weathering resistance: Excellent.
  • Durability: Excellent.

Colour

-

Manufacturer guidance

PermaRock Dry dash aggregate (dashing stones):

  • Colour fastness: Excellent.
  • Colour: PermaRock Dashing Mortar: Available in grey, white, yellow, cream, red and pink as standard. Other shades can be made to special order and subject to minimum order quantities.
  • Colour: PermaRock Dashing Stones: 32 standard blends of natural aggregate stones, specially selected and blended for dry dashing, are available for use in combination with PermaRock Dashing Mortars. Other colour combinations can be manufactured, subject to minimum order quantity, or can be blended on site by the installer.
  • Consult manufacturer and insert requirements.

System accessories

Windowsill extensions.

Window sealing strips (APU beads).

Mounting blocks for external fixtures and fittings.

Sealing tapes.

Sealants.

Movement joints tapes and profiles.

Render stop beads.

Starter tracks.

Corner reinforcements beads.

Drip edge beads.

System completion

-

Manufacturer guidance

  • Specify movement joint trims, etc. or refer to detail drawings.
  • Specify areas for additional reinforcement mesh e.g. at locations prone to greater risk or intensity of impact, etc.
  • Provide details features to quoins, door/ window heads and raised feature bands or margins around doors/ windows etc., or refer to drawings.
  • Provide details of colour changes, panelization/ faux joints, etc., or refer to detail drawings.

Substrate

New or existing brickwork / blockwork masonry.

Concrete (in-situ or precast, dense or no-fines).

SFS (Steel frame with sheathing board).

Timber frame with sheathing board.

Cross laminated timber (CLT).

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Sustainability data

Contains Red List materials

No

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

Embodied carbon

A1-A3 (production stage) as defined in BS EN 15804

5.92 kg CO₂ eq/m²

Recyclability

Waste insulation can be returned to manufacturer for recycling

Third party certifications

BRE Certificate

BRE Certificate

BRE: Certificate: Global Certification 158/12

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