Pedestrian Safety Barrier (Single Bumper) - PAS 13 Tested Polymer Safety Barrier

The Single Bumper Pedestrian Safety Barrier is a PAS 13 tested polymer barrier designed to provide effective separation between pedestrians and material handling equipment (MHE) in warehouse, logistics and industrial environments.

Manufactured from flexible high-density polyethylene (HDPE) with mild steel base plates, the barrier combines a pedestrian safety rail with a single bumper impact rail to provide both clear pedestrian segregation and low-level vehicle impact protection.

When struck by moving equipment, the barrier deflects under impact and reforms to shape. This controlled deflection helps absorb collision energy and reduces damage to floors, anchor points and surrounding infrastructure when compared with rigid steel barrier systems.

The elevated pedestrian rail configuration clearly defines safe pedestrian walkways, while the bumper rail provides impact resistance against forklifts, pallet trucks and other material handling equipment operating within busy warehouse environments.

The system is designed for facilities where pedestrian routes and vehicle traffic operate in close proximity, helping businesses implement safer warehouse traffic management systems aligned with PAS 13 guidance.

High visibility Safety Yellow barrier sections combined with contrasting colour options improve operator awareness and clearly define protected pedestrian zones within operational environments.

Features and Benefits

• Manufactured from flexible high-density polyethylene (HDPE) with mild steel base plates.
• PAS 13 tested and independently verified by TÜV Nord.
• Single bumper rail provides low-level impact protection against moving MHE.
• Barrier deflects under impact and reforms to shape, helping reduce structural damage to floors and anchor points.
• Minimal floor damage during impact events helps reduce long-term maintenance costs.
• Designed to provide effective separation between pedestrians and material handling equipment (MHE).
• High visibility colour scheme clearly highlights pedestrian walkways and protected working areas.
• Quick and easy installation with all fixings supplied.
• Suitable for use in ambient, chilled and freezer environments.
• Non-toxic and fade-resistant polymer construction.
• Fully recyclable materials.
• Durable polymer construction provides long-term performance in demanding industrial environments.

Impact Performance and Testing

The Single Bumper Pedestrian Safety Barrier has been independently tested and certified by TÜV Nord in accordance with PAS 13.

Testing demonstrated the barrier absorbed:

• 11 kJ impact energy at 90°
• 22 kJ impact energy at 45°

These results are equivalent to a 3,500 kg forklift travelling at 5.7 mph, with measured barrier deflection of 224 mm when installed on a concrete substrate.

This controlled deflection allows the barrier to absorb vehicle impact energy while helping minimise damage to floors, anchors and surrounding infrastructure.

Compared with rigid steel barriers, the flexible polymer construction reduces the transfer of impact forces into the concrete slab and anchor system.

Material and Construction

The barrier system is manufactured from:

• High-density polyethylene (HDPE)
• Mild steel base plates

HDPE polymer provides durability, flexibility and high visibility, making it particularly suitable for demanding warehouse and industrial environments.

Unlike painted steel barriers, polymer systems require minimal maintenance and are resistant to corrosion, moisture and general environmental wear.

The materials are fully recyclable and non-toxic, making the barrier suitable for use in environments where hygiene and durability are essential.

The barrier can be installed in:

• Warehouse environments
• Industrial manufacturing facilities
• Food production facilities
• Cold storage warehouses
• Temperature-controlled logistics centres

The barrier system is suitable for use in ambient, chilled and freezer environments, maintaining structural integrity and visibility in temperature-controlled facilities.

Barrier Configuration

• Single bumper impact rail configuration
• Elevated pedestrian safety rail system
• Standard post height: 1150 mm
• Footplate width: 300 mm
• Centre posts incorporated for barrier runs exceeding 3 metres
• Surface mounted using Hilti HSA4 floor anchors
• The single bumper configuration provides effective low-level vehicle protection while maintaining a clear pedestrian segregation system.
• This design helps maximise available floor space while maintaining safe separation between pedestrians and vehicle operating zones.

Visibility and Pedestrian Safety

Finished in Safety Yellow with Grey or Blue rail options, the barrier provides strong visual contrast within warehouse and industrial environments.

This high visibility configuration improves barrier recognition for forklift operators and helps clearly define safe pedestrian routes within busy operational facilities.

Clearly defined pedestrian walkways support safer movement of personnel throughout warehouses, distribution centres and manufacturing environments.

Integration Within Warehouse Traffic Management

When incorporated into warehouse traffic management systems aligned with PAS 13 guidance, the Single Bumper Pedestrian Safety Barrier supports:

• Segregation of pedestrians from vehicle operating zones
• Clearly defined pedestrian walkways
• Protection of operational infrastructure
• Safer navigation for forklift and MHE operators
• Defined warehouse traffic routes

These features support safer operational layouts within facilities where pedestrian and vehicle interaction occurs.

Typical Applications

The Single Bumper Pedestrian Safety Barrier is commonly specified within:

• Warehouse pedestrian walkways
• Distribution centre picking routes
• Industrial manufacturing facilities
• Food production environments
• Cold storage warehouses
• Logistics and fulfilment centres
• Cross-docking facilities
• Internal factory traffic corridors

The barrier provides a durable and highly visible solution for improving pedestrian safety in environments where forklifts and personnel operate within shared working spaces.

Summary

The Single Bumper Pedestrian Safety Barrier provides a durable and flexible polymer solution for pedestrian segregation and low-level impact protection within warehouse and industrial environments.

Its PAS 13 tested performance, high visibility HDPE construction and controlled deflection characteristics deliver reliable protection while supporting safer pedestrian movement within busy operational facilities.