Aluminium Kalzip Standing Seam - Liner/Deck Roof System - Standing Seam Roofing and Cladding
Verified by manufacturer 11 days ago
0.20 W/m²K U-Value System (50/333, 50/429, 50/444)
0.20 W/m²K U-Value System (50/333, 50/429, 50/444)
BBA Agrément Certificate
Certificate type
ISO 9001 Quality Management
Certificate type
EPD
Certificate type
Kalzip standing seam system comprising of aluminium outer skin, E-clips and tophats with lightweight non-combustible insulation, vapour control layer and an inner trapezoidal liner sheet over purlins.
Application
Aluminium Standing Seam system for roof and wall applications.
Description
Kalzip standing seam and metal liner roof system, with a thermal transmittance (U-value) designed to suit the project requirements.
The Kalzip liner roof system is ideal where speed of installation on a project is of utmost importance. A non-fragile walkable Kalzip liner sheet can be quickly installed to provide a weather cover to allow other trades to work below. The remainder of the roofing components can then be installed without affecting the critical path of the construction program.
The Kalzip standing seam roof sheets are supported directly off the roof purlins via the support clips/ halters (aluminium clips or E clips) so therefore act independently of the Kalzip liner sheet.
When lightweight quilt type insulation is used, the external loads (wind suction, snow, access etc.) are transferred direct to the support purlins and not the liner sheet.
Kalzip liners are available as standard in high grade steel or aluminium. Standard finishes include a galvanized, or white enamel finish to suit the internal application. A full range of alternative colours and coatings is also available on request.
All work undertaken should be fully in accordance with Kalzip standard recommendations and by Kalzip approved contractors.
Kalzip sheets to be installed as per cladding manufacturer's instructions.
Features and benefits:
- The Kalzip liner roof system has the outer Kalzip standing seam roof sheet and the internal Kalzip liner trapezoidal profiled liner sheet laid in the same direction across roof purlins, acting as the primary support. Typical purlin centres would be approximately 1.4–1.8 m.
- A non-fragile walkable Kalzip liner sheet can be quickly installed to provide a weather cover for those working below. The remainder of the roofing components can then be installed without affecting the critical path of the construction programme.
- Suitable for a wide range of applications.
For detailed information on load/ span capability, U-values and acoustic variations of the Kalzip liner roof system please contact the Kalzip Technical Team.
General information
Color | Bronze Gold Copper Other Guidance for specification option: Available in natural and pre-weathered aluminium, zinc, various bronze and gold patinas, copper, stainless steel and coated to any RAL or BS colour. Refer to product literature for details. Manufacturer guidanceVarious colour options available refer to product literature. |
Finish | Galvanized Textured Anti-graffiti Anodized Coated Manufacturer guidanceVarious finish options available refer to product literature. |
Material | Aluminium Copper Stainless steel Zinc Steel |
Shape | Other Guidance for specification option: Flexible form and shape. |
Length | Bespoke |
Width | Bespoke |
Height | Bespoke |
Warranty description | Other Guidance for specification option: Various warranty periods are available, consult manufacturer. 15 year 20 year 25 year 30 year |
Uniclass | |
CAWS | H31/10 Metal H31/120 Metal |
Product range |
Specification data - Metal profiled sheet self-supporting roof covering systems
Liner sheets | |
Material | Kalzip Trapezoidal liner sheet in galvanised steel to BS EN 10326. 0.7 mm (Nominal) with Enamel White coating.Guidance for specification option: For internal use. Kalzip Trapezoidal liner sheet in aluminium 0.9 mm Stucco Embossed.Manufacturer guidanceSee also Bearing width below. |
Primary fasteners | 5.5 mm diameter carbon steel self-drilling fasteners (SD-3-T15-5.5x25). |
End and side laps | Side laps to be stitched at maximum 400 mm centres with 4.8 mm diameter carbon steel self-drilling stitching fasteners (SL2-T-4.8x20). |
Air and vapour control layer | |
Material | Kalzip VCL Clear - Reinforced virgin polyethylene with 530 MNs/g vapour resistivity.Guidance for specification option: Continuity:
Repairs:
|
Sealing | Seal with one row of sealant tape, not less than 50 mm. |
Spacers | Support clips, steel reinforced polyamide Kalzip E-clips type E160 fixed to 30 mm deep steel tophats channels. |
Thermal insulation | Kalzip Plus40 Insulation, 205 mm.Guidance for specification option: Manufactured with ECOSE™ technology. Finalized insulation thickness dependant on support clip frequency - subject to calculation by Kalzip. |
Firestops | To accurately match sheet profile. Adhesive recommended by profile filler manufacturer. |
External sheets | |
Material | Kalzip Standing Seam 50/333.Kalzip Standing Seam 50/429.Kalzip Standing Seam 50/444.Manufacturer guidanceSpecify Finish separately below. |
Primary fasteners | 6 mm diameter stainless steel torque controlled fasteners (SDK3-S-377-6.0x45). |
Secondary fixings | Steel tophats to be secured to steel saddles at purlin positions. |
End and side laps | Sheets to be supplied in continuous lengths and mechanically seamed to support clips with Kalzip zipping machine. |
Fascia | |
Material | Cappings, closure pieces, flashings, trims, gutters, fillers, spacers, tapes, sealants, fixings, etc, where not specified, to be types recommended by the cladding manufacturer. |
Fasteners | Type(s), size(s), material(s) and finish(es) as specified, or in the absence of such specification, as recommended for the purpose by the cladding manufacturer. |
Soffit | |
Material | Soffits, where not specified, to be recommended by the cladding manufacturer. |
Support | Frequency of soffit supports determined by project engineer. |
Gutters | |
Material | Gutters to be sourced through the Kalzip approved installer. |
Support | Frequency of gutter supports determined by project engineer. |
System accessories | Extruded aluminium alloy (EN AW-6061) gable end hooks. |
Thermal transmittance (U-Value) | 0.20 W/m²K. |
Bearing width | 58 mm (minimum). |
Type | Kalzip profiled fillers - Closed cell cross-linked polyethylene with a minimum density of 30 kg/m³. |
Thickness | Guidance for specification option: 30 mm minimum. Locate where shown on drawings and wherever necessary to close off corrugation cavities from the outside and inside of the building. Ensuring a tight fit, leaving no gaps. |
Finish | Aluminium, AluPlusPatina. Aluminium, natural stucco embossed. Aluminium, with a PVDF paint coating. Aluminium, with an HPC paint coating. AluPlusZinc. Manufacturer guidanceExternal sheets finish only. |
Shape | Guidance for specification option: Insert requirements to suit project requirements. |
Dimensions | Guidance for specification option: Insert requirements to suit project requirements. |
Third-party certification | British Board of Agrément Certification No. 98/3481. |
Movement joints | Leave space between sheets to coincide with structural movement joints. Fix weathertight movement joint cover to sheets on one side only. Movement joint cover detail to be as per Kalzip Ltd recommended detail KZ-0-MISC-K-8-006. |
Fixing method | Fixing sheets generally: |
Installation | Kalzip sheets to be installed by mechanically seaming sheets to support clips with Kalzip zipping machine. |
Solar system | Not required. Kalzip DICONAL mounting system mechanically fixed to Kalzip standing seam profiles without penetrating the roofing material. Fixing method to comply with the manufacturer’s recommendations, ensuring the integrity of the roofing system and compatibility with project-specific requirements. Guidance for specification option: Please contact Kalzip Technical for layout and component breakdown. |
Sustainability data
Contains Red List materials | No |
Country of material origin | Germany |
Country of product manufacture | United Kingdom |
Manufacturing plant location | |
Material | Aluminium Copper Stainless steel Zinc Steel |
Embodied carbonA1-A3 (production stage) as defined in BS EN 15804 | 9.61 kg CO₂ eq/kg Manufacturer guidanceRefer to EPD certificate. |
Recyclability | Excellent |
Recycled contentAs defined in clause 7.8 of BS EN ISO 14021 | 100 % Guidance for specification option: Recycled aluminium top sheet. |
Expected Life | 40 year |
Third party certifications
Third party certifications
Literature
Kalzip systems
Kalzip case studies
98/3481 Kalzip secret fix roof systems
Case studies
Kelvin Hall, Glasgow
South Bristol Skills Academy
SSE Hydro Arena, Glasgow
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