Kalzip Acoustic Deck Roof System – 0.18 U-Value

Kalzip Acoustic Deck Roof System – 0.18 U-Value

Kalzip Ltd Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

Metal profiled acoustic deck roof system, with a thermal transmittance (U-Value) of 0.18 W/m²K.

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Application

For roof and wall applications.

Description

Metal profiled acoustic deck roof system, with a thermal transmittance (U-Value) of 0.18 W/m²K.

All work undertaken should be fully in accordance with Kalzip standard recommendations and by Kalzip approved welding contractors. Site welding must be carried out fully in accordance with Approved Welding Procedure Specification ASW/TIG/001 Rev ‘B’ 1997 as defined in BS EN ISO 9606-2 for material gauges between 0.8–3 mm thickness. Site welding operatives must be certified to BS EN ISO 9606-2 standard for material gauges between 0.8–3 mm thickness. The weld test procedure shall be in accordance with BS EN ISO 15614-2: 2005.

Kalzip sheets to be installed as per cladding manufacturer's instructions, British Board of Agrément Certification No. 98/3481 and Institute fur Bautechnic Zulassungbescheid N R 14.1-181.

Features and benefits:

  • Perforated decking helps to improve the acoustic conditions within a building by helping to optimise reverberation times.
  • The deck system is a variation of the standard liner system. A higher structural grade of steel is used to allow the clip rails to be positioned away from the main steelwork.
  • Quick installation.
  • Suitable for a wide range of applications.

Application:

For roof and wall applications.

General information

Features

To enhance acoustic requirements, ease of installation

Finish

Many options available

Material

Kalzip profile: Aluminium alloy to BS EN AW 3004 (AlMn1Mg1), 0.2% proof stress (Rp0.2): 185 N/mm² (minimum). Ultimate tensile strength (Rm): 220 N/mm² (minimum)

Deck profile: Galvanized steel to BS EN 1014, grade S220GD+Z with designation 275 coating

Thermal insulation: Mineral wool insulation, manufactured in accordance with BS EN 13162

Profile fillers: Black closed cell cross-linked polyethylene with a minimum density of 30 kg/m³

Shape

To suit project requirements

Size

To suit project requirements

WarrantyDescription

Standard ten years

Uniclass 2015

Ss_30_40_65_50 Metal profiled sheet self-supporting roof covering systemsPrimary

CAWS

H31/10 Metal

H31/120 Metal

Specification data - Metal profiled sheet self-supporting roof covering systems

Product Reference

Kalzip Acoustic Deck Roof System – 0.18 U-Value

Liner sheets

-

Material

Kalzip Structural Decking Sheet KSD100 Web Perforated; Internal finish _Interior white liner 15 micron coating

Primary fasteners

5.5 mm diameter carbon steel self-drilling fasteners (SD-8-T15-5.5x25). One fastener(s) to be installed in every valley at each sheet support

End and side laps

Standard side lap arrangement

Vapour control layer

-

Material

Kalzip VCL Clear - Reinforced virgin polyethylene with 530 MNs/g vapour resistivity

Sealing

Seal with one row of sealant tape, not less than 50 mm

Acoustic insulation

Kalzip Acoustic Rockfibre Slab (Tissue faced optional) - Manufactured with ECOSE™ Technology

Thermal insulation

Kalzip Insulation Quilt Type 1 - Manufactured with ECOSE™ Technology

External sheets

-

Material

Aluminium Standing Seam 65/400

Primary fasteners

6 mm diameter stainless steel torque controlled fasteners (SDK3-S-377-6.0x45). Two fasteners per E-clip, positioned diagonally opposite in the holes of the base of the clip

End and side laps

Mechanically seamed over head of support clips with a Kalzip 'zipping' machine

System accessories

Not required

Extruded aluminium alloy (EN AW-6061) gable end hooks

Extruded aluminium alloy (EN AW-6063) drip angle 40 x 20 mm

Extruded aluminium alloy (EN AW-6063) flat bar 22 x 6 mm

Extruded aluminium alloy (EN AW-6063) gable end channel

Extruded aluminium alloy (EN AW-6063) tolerance gable clip extrusion

Fabricated aluminium alloy (EN AW-3004) flashings

Material and finish as per cladding sheets or as per project requirements - consult manufacturer for details.

Fabricated aluminium alloy (EN AW-3004) ridge closures (KZ 65/400)

Fabricated welded soaker units

Material and finish as per cladding sheets or as per project requirements - consult manufacturer for details.

Kalzip profile eaves fillers (KZ 65/400)

Kalzip profile ridge fillers (KZ 65/400)

Thermal transmittance (U-Value)

0.18 W/m²K

Pitch

1.5° (minimum)

Sub-purlins

Minimum one fastener(s) at each top-hat/ deck crown connection, alternating each side/ both sides

Profile fillers:

-

Type

Kalzip profiled fillers

Thickness

30 mm minimum. Consult manufacturer and insert requirements.

Finish

Aluminium, AluPlusPatina

Aluminium, natural stucco embossed

Aluminium, with a PVDF paint coating

Aluminium, with an HPC paint coating

AluPlusZinc

Copper

Stainless steel

Standard product features

Colour:

To suit project requirements.

Features:

To enhance acoustic requirements, ease of installation.

Finish:

Many options available.

Material:

  • Kalzip profile: Aluminium alloy to BS EN AW 3004 (AlMn1Mg1), 0.2% proof stress (Rp0.2): 185 N/mm² (minimum). Ultimate tensile strength (Rm): 220 N/mm² (minimum).
  • Deck profile: Galvanized steel to BS EN 1014, grade S220GD+Z with designation 275 coating.
  • Thermal insulation: Mineral wool insulation, manufactured in accordance with BS EN 13162.
  • Profile fillers: Black closed cell cross-linked polyethylene with a minimum density of 30 kg/m³.

Shape:

To suit project requirements.

Size:

To suit project requirements.

Warranty description:

Standard ten years.

Recycled content:

100% recycled aluminium top sheet.

Recyclability:

Excellent.

Embodied carbon:

Refer to EPD certificate.

Red Listed materials:

None.

Country of origin:

Germany.

Environmental information

Embodied carbon

Refer to EPD certificate

Recyclability

Excellent

Recycled content

100% recycled aluminium top sheet

Literature

Kalzip systems

Kalzip systems

Third party certifications

  • 98/3481

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