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Kalzip Acoustic Deck Roof System

Verified by manufacturer 8 days ago

Kalzip Ltd Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

  • ISO 14001 Environmental Management Systems

    Certificate type

  • ISO 45001 Health and Safety Management

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

  • EPD

    EPD

    Certificate type

  • European Technical Approval (ETA)

    European Technical Approval (ETA)

    Certificate type

Metal profiled acoustic deck roof system, with a thermal transmittance (U-Value) of 0.18 W/m²K.

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Application

For roof and wall applications.

Description

Metal profiled acoustic deck roof system, with a thermal transmittance (U-Value) of 0.18 W/m²K. NB various U Value options are available refer to Kalzip for clarification


All work undertaken should be fully in accordance with Kalzip standard recommendations and by Kalzip approved welding contractors. Site welding must be carried out fully in accordance with Approved Welding Procedure Specification ASW/TIG/001 Rev ‘B’ 1997 as defined in BS EN ISO 9606-2 for material gauges between 0.8–3 mm thickness. Site welding operatives must be certified to BS EN ISO 9606-2 standard for material gauges between 0.8–3 mm thickness. The weld test procedure shall be in accordance with BS EN ISO 15614-2: 2005.


Kalzip sheets to be installed as per cladding manufacturer's instructions.


Features and benefits:

  • Perforated decking helps to improve the acoustic conditions within a building by helping to optimise reverberation times.
  • The deck system is a variation of the standard liner system. A higher structural grade of steel is used to allow the clip rails to be positioned away from the main steelwork.
  • Quick installation.
  • Suitable for a wide range of applications.

General information

Color

Other

Guidance for specification option:

Various colour options available; speak to Kalzip or visit the Kalzip website.

Beige

Black

Brown

Blue

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Manufacturer guidance

Various colour options available refer to product literature.

Finish

Anti-graffiti

Coated

Copper

PVdF

Embossed

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Manufacturer guidance

Various finish options available refer to product literature.

Material

Aluminium

Guidance for specification option:

Painted aluminum options are available as well; speak to Kalzip or visit the website.

Stainless steel

Copper

Zinc

Shape

Other

Guidance for specification option:

Flexible shape and form options.


Length

Bespoke

Width

Bespoke

Height

Bespoke

Warranty description

Ten year

15 year

20 year

25 year

30 year

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Uniclass

Ss_30_40_65_50 Metal profiled sheet self-supporting roof covering systemsPrimary

CAWS

H31/10 Metal

H31/120 Metal

Product range

Standing Seam

Specification data - Metal profiled sheet self-supporting roof covering systems

Liner sheets

-

Material

Kalzip Structural Decking Sheet KSD100 Web Perforated.

Primary fasteners

5.5 mm diameter carbon steel self-drilling fasteners.

Guidance for specification option:

(SD-8-T15-5.5x25).

One fastener(s) to be installed in every valley at each sheet support.

End and side laps

Standard side lap arrangement.

Air and vapour control layer

-

Material

Kalzip VCL Clear - Reinforced virgin polyethylene with 530 MNs/g vapour resistivity.

Sealing

Seal with one row of sealant tape, not less than 50 mm.

Acoustic insulation

Kalzip Acoustic Rockfibre Slab.

Guidance for specification option:

 (Tissue faced optional). Manufactured with ECOSE™ Technology.

Thermal insulation

Kalzip Insulation Quilt Type 1.

Guidance for specification option:

Manufactured with ECOSE™ Technology.

External sheets

-

Material

Aluminium Standing Seam 65/400.

Primary fasteners

6 mm diameter stainless steel torque controlled fasteners (SDK3-S-377-6.0x45). Two fasteners per E-clip, positioned diagonally opposite in the holes of the base of the clip.

End and side laps

Mechanically seamed over head of support clips with a Kalzip 'zipping' machine.

System accessories

Not required.

Extruded aluminium alloy (EN AW-6061) gable end hooks.

Extruded aluminium alloy (EN AW-6063) drip angle 40 x 20 mm.

Extruded aluminium alloy (EN AW-6063) flat bar 22 x 6 mm.

Extruded aluminium alloy (EN AW-6063) gable end channel.

Extruded aluminium alloy (EN AW-6063) tolerance gable clip extrusion.

Fabricated aluminium alloy (EN AW-3004) flashings.

Guidance for specification option:

Material and finish as per cladding sheets or as per project requirements - consult manufacturer for details.

Fabricated aluminium alloy (EN AW-3004) ridge closures (KZ 65/400).

Fabricated welded soaker units.

Guidance for specification option:

Material and finish as per cladding sheets or as per project requirements - consult manufacturer for details.

Kalzip profile eaves fillers (KZ 65/400).

Kalzip profile ridge fillers (KZ 65/400)..

Thermal transmittance (U-Value)

0.18 W/m²K.

Pitch

1.5° (minimum).

Finish

Aluminium, AluPlusPatina.

Aluminium, natural stucco embossed.

Aluminium, with a PVDF paint coating.

Aluminium, with an HPC paint coating.

AluPlusZinc.

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Sub-purlins

Minimum one fastener(s) at each top-hat/ deck crown connection, alternating each side/ both sides.

Thermal insulation

Mineral wool insulation, manufactured in accordance with BS EN 13162.

Profile fillers

Black closed cell cross-linked polyethylene with a minimum density of 30 kg/m³.

Thickness

30 mm (minimum).

Guidance for specification option:

 Consult manufacturer and insert requirements.

Third-party certification

British Board of Agrément Certification No. 98/3481 and Institute fur Bautechnic Zulassungbescheid N R 14.1-181.

Dimensions

-

Manufacturer guidance

To suit project requirements.

Sustainability data

Contains Red List materials

No

Country of material origin

Germany

Country of product manufacture

United Kingdom

Embodied carbon

A1-A3 (production stage) as defined in BS EN 15804

9.61 kg CO₂ eq/m²

Manufacturer guidance

Refer to EPD certificate.

Recyclability

Excellent

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

100 %

Guidance for specification option:

 Recycled aluminium top sheet.

EPD

Third party certifications

BBA Agrément Certificate

BBA Agrément Certificate

Kalzip 98/3481 Single Skin System Product Sheet 3

BBA Agrément Certificate

BBA Agrément Certificate

Kalzip BBA 98 3481 Deck Roof System Product Sheet 2

ISO 14001 Environmental Management Systems

ISO 14001 Environmental Management Systems

Kalzip ISO 14001

ISO 45001 Health and Safety Management

ISO 45001 Health and Safety Management

Kalzip ISO 45001

ISO 9001 Quality Management

ISO 9001 Quality Management

Kalzip ISO 9001

EPD

EPD

Kalzip Standing Seam EPD

European Technical Approval (ETA)

European Technical Approval (ETA)

Kalzip ETA

Literature

Kalzip systems

Kalzip systems

Case studies

Kelvin Hall, Glasgow

Kelvin Hall, Glasgow

SSE Hydro Arena, Glasgow

SSE Hydro Arena, Glasgow

South Bristol Skills Academy

South Bristol Skills Academy

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