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Insulated Roller Shutter

Verified by manufacturer 4 months ago

Bolton Gate Company Third party certifications:
  • Constructionline Gold

    Constructionline Gold

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  • ISO 9001 Quality Management

    Certificate type

  • dhf certificate

    dhf certificate

    Certificate type

Thermally insulating and sound reducing roller shutter.

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+44 (0)1204 871001 Website

Application

The Insulated Door system is perfectly suited for a wide range of applications such as Loading Bay doors, Factory entrances, Boiler and Turbine Halls; Recording or TV Studios but also, due to its aesthetic appearance, it is equally suited for office entrances or storage areas or even domestic garage doors.

 

Performance Characteristics:

Resistance to Wind Load – Class 5

Thermal Resistance – 1.1W /(m²K) at centre / 3.2W/(m²K) at quirks

Sound Reduction – 18dB Rw (BS EN ISO 10140-2:2010 – Measurements of Airborne Sound Insulation)

 

Key Attributes:

High wind load capability

Provides both thermal and acoustic insulation.

Bespoke construction ensuring its suitability for a wide range of applications.

The assurance of quality British manufacture.

 

Description

Bolton Gate Company’s Insulated Rolling Shutter offers the benefit of a multipurpose solution when there is a requirements for sound or thermal insulation, high security or even weather resistance. The combined attributes can easily assist in compliance with the environment demands that are increasing relevant today.

 

A wide range of options including drive systems, operating controls and also various finishes effectively allow our Clients to specify a bespoke, high quality, yet cost effective solution to sit their needs.

 

The Insulated Rolling Shutters doors have been used extensively on projects both in the UK and worldwide where their integral strength and robust design assures continued reliability and trouble free operation and optimum design life.

 

Operation

Tubular Motor

· To suit 230-volt nominal, 1 phase supply.

· External safety brake.

· Low level keyswitch

 

Direct Drive Motor

· To suit 400-volt nominal, 3 phase supply

· Integrated safety brake.

· Open, close, stop push buttons within low level control panel.

 

Manual overrides are provided for use in event of power failure.

 

Curtain

The shutter curtain is constructed using continuously interlocked 95mm deep galvanised steel foam bonded insulated laths secured by endlocks.

 

Bottom Rail

An extruded aluminium bottom rail is provided complete with rubber weather seal.

 

Side Guides

Vertical side guides are formed from rolled galvanised steel in a double rebate profile and fitted with twin brush strips. Full height angles are provided for mounting the structure.

 

Roller

The roller is constructed from seamless steel tube of adequate diameter to resist deflection and held in bearings attached to the endplates.

 

Endplates

Formed using prime painted mild steel of thickness to suit the respective opening size.

 

Casings

A galvanised steel coil casing and motor casing are provided as standard to close off the operating mechanism and complete the aesthetic appearance of the door. On the tubular motor system, the coil casing is a more compact chamfered design.

 

Finish

Galvanised steel is the default finish but please refer to Options below for alternatives.

 

Maximum Sizes

Tubular Motor option: 6m wide x 3m high

Direct Drive option: 10m wide x 10m high

(Please contact our sales team there is a requirement beyond these dimensions).

 

Weight

Varies with opening size dependent on lath/barrel/casing requirements but approximately 45kgs/m².

 

Options

· Polyester powder coat finish.

· Plastisol finish to curtain, remaining components with a polyester powder coat finish.

· Grade 304 or 316 stainless steel.

· Double glazed vision panels.

· Additional electrical controls e.g.: -

- Keyswitches

- Radio controls

- Radar / loop detectors / photocells.

- Timer closing.

 




General information

Color

Beige

Black

Blue

Bronze

Brown

Show more

Finish

Galvanized

Powder-coated

Material

Steel

Guidance for specification option:

Carbon steel.

Shape

Square

Rectangle

Length

Bespoke

Width

Bespoke

Guidance for specification option:

These doors are bespoke, manufactured to suit the project requirements subject to the following maximum sizes: -


Tubular Motor option: 6000mm wide x 3000mm high

Direct Drive Motor option: 10000mm wide x 10000mm high

Height

Bespoke

Guidance for specification option:

These doors are bespoke, manufactured to suit the project requirements subject to the following maximum sizes: -


Tubular Motor option: 6000mm wide x 3000mm high

Direct Drive Motor option: 10000mm wide x 10000mm high

Warranty description

One year

Uniclass

Pr_30_59_84_73 Roller shuttersPrimary

CAWS

L20/610 Roller shutters/ curtains

Product range

Thermal

Specification data - Roller shutters

Standard

To BS EN ISO 10140-2:2010.

Guidance for specification option:

Measurements of Airborne Sound Insulation.

Opening sizes

Insert requirements.

Guidance for specification option:

Available up to 10 x 10 m as standard (clear width x clear height), significantly greater sizes available.

Format

Thermally insulating and sound reducing.

Arrangement

Vertical, face-fitted across opening.

Vertical, fitted into reveal.

Performance

-

Resistance to wind load

To BS EN 12424, class 5.

Acoustic performance

18 dB Rw.

Thermal resistance

1.1 W/m²K.

Guidance for specification option:

(3.2 W/m²K at quirks).

Shutter curtain

-

Lath material

Galvanized steel.

Guidance for specification option:

The shutter curtain is constructed using continuously interlocked 95 mm deep galvanized steel foam bonded insulated laths secured by end locks.


Profile

95 mm flat.

Guidance for specification option:

95 mm deep.

Finish and colour

Galvanized.

Guidance for specification option:

Standard.

Polyester powder coated.

Guidance for specification option:

Insert requirement.

Frame and guides

-

Material

Carbon steel.

Finish

Galvanized.

Guidance for specification option:

Standard.

Polyester powder-coated.

Colour

Choice of RAL/ plastisol colours.

Guidance for specification option:

Insert RAL colour requirement, or type 'Not applicable' for Galvanized.

Operation

-

Mode

Automatic.

Guidance for specification option:

Electrical via a 400 V nominal, three-phase, direct drive geared motor with integrated safety brake.

Control

Low level control panel.

Guidance for specification option:

Low level control panel with constant pressure open/ close/ stop push-buttons mounted adjacent to the shutter.

Hardware

Control Panel with open/ close/ stop push buttons.

Accessories

Not required.

Building management system (BMS) linkage.

Card reader.

Double-glazed vision panels.

Light curtain.

Photocells.

Radar.

Status indicator.

Timer delay closure.

Weight

45 kg/m².

Guidance for specification option:

Approximately.

Motor

Tubular motor.

Guidance for specification option:

  • To suit 230-volt nominal, 1 phase supply.
  • External safety brake.
  • Low level keyswitch.

Direct drive motor.

Guidance for specification option:

  • 400-volt nominal, 3 phase supply
  • Integrated safety brake.
  • Open / Close / Stop push button integrated in low level control panel

Size:

Bespoke.

Guidance for specification option:

Bespoke; consult manufacturer for details and insert requirements.

Maximum sizes:

  • Tube Motor Operation: Up to 6,000 mm clear width x 3,000 mm clear height.
  • Direct Drive Operation: Up to 10,000 mm clear width x 10,000 mm clear height.


Please discuss with Bolton gate sales team if there is a requirement beyond these sizes.

Manufacturer guidance

Manufactured to suit Client opening sizes.

End plates

Prime painted mild steel.

Guidance for specification option:

Thickness to suit the respective opening size and provided with angles for fixing to the structure.

Rail

Extruded aluminium bottom rail.

Guidance for specification option:

Provided with a rubber weatherstrip.

Manufacturer guidance

Bottom rail.

Casing

Galvanized steel coil.

Guidance for specification option:

Casing and motor casing are provided as standard to close off the operating mechanism and complete the aesthetic appearance of the door. On the tubular motor system, the casing is a more compact chamfered design.

Frame/ Guides

Vertical guides, galvanized steel.

Guidance for specification option:

Vertical guides are formed from rolled galvanized steel in a double rebate profile and fitted with twin brush strips. Full height angles are provided for mounting to the structure.

Sustainability data

Contains Red List materials

No

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

Material

Steel

Guidance for specification option:

Carbon steel.

Manufacturing plant location

Recyclability

95%

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

0 %

Expected Life

25 year

BIM objects

BOS

NBS BIM Object Standard

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform Compatible Version
Revit
-

1

IFC
-

1

Third party certifications

Constructionline Gold

Constructionline Gold

Constructionline Gold

ISO 9001 Quality Management

ISO 9001 Quality Management

Certificate of Management System Registration - ISO 9001:2015

dhf certificate

dhf certificate

DHF Membership

Literature

Insulated Roller Shutter - Thermally Insulating and Sound Reducing Roller Shutter

Insulated Roller Shutter - Thermally Insulating and Sound Reducing Roller Shutter

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