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Five Star Structural Concrete® V/O - Concrete Repair Material

Verified by manufacturer 3 months ago

Five Star Products Third party certifications:
  • ISO 9001 Quality Management

    Certificate type

A high early strength, single component concrete repair material for vertical and overhead structural repairs.

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Application

  • Rapid repair of reinforced concrete structures, load bearing walls, soffits.
  • Rapid repairs during operational shutdowns.
  • Marine and hydraulic structure repairs.

Description

A high early strength, single component, permanent concrete repair material for vertical and overhead structural repairs. The product produces a repair which is dimensionally stable, develops an integral bond to existing concrete, and restores structural integrity within hours of placement. It provides increased corrosion protection to steel reinforced structures with migrating corrosion inhibitor technology and very low chloride ion permeability. Moisture sensitive coatings can be applied in 4 to 24 hours. The product meets the performance requirements of EN 1504-3 (Class R4) and complies with UK Specification for Highway Works Volume 1.


Features and benefits:

  • Can be troweled vertically or overhead.
  • Contains migrating corrosion inhibitors.
  • Very low chloride ion permeability.
  • High 3-hour strength gains.
  • Moisture sensitive coatings can be applied in 4 to 24 hours.
  • One product for thin and thick placement.
  • Excellent freeze-thaw resistance.
  • Outstanding corrosion resistance for protection and rehabilitation. 

General information

Color

Grey

Finish

Cement

Material

Cementitious

Shape

Other

Warranty description

Other

Uniclass

Pr_20_31_53_15 Concrete repair mortarsPrimary
Pr_20_31_16_37 High strength concrete
Pr_20_31_16_80 Small-area repair concretes

CAWS

E10/181 Proprietary high strength concrete

C42/335 Proprietary concrete for small area repairs

Specification data - Concrete repair mortars

Standard

To BS EN 1504-3.

Mortar type

Blended cement-based.

Performance requirement class

R4.

CompressiveStrength

20 MPa (3 hours), 25 MPa (1 days), 40 MPa (7 days), 50 MPa (28 days).

Chloride Ion content

<0.01%.

Bond strength

≥2 MPa.

Modulus of elasticity

26 GPa.

Thermal compatibility

≥2 MPa.

Carbonation resistance

dk ≤ concrete control (Class R4).

Fire classification

Euroclass A1.

Working time

15 minutes at 20°C.

Sustainability data

Contains Red List materials

No

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

Material

Cementitious

Third party certifications

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001:2015

Literature

DECLARATION OF PERFORMANCE STRUCTURAL CONCRETE V/O

DECLARATION OF PERFORMANCE STRUCTURAL CONCRETE V/O

TDS STRUCTURAL CONCRETE® V/O

TDS STRUCTURAL CONCRETE® V/O

Case studies

SOLUTIONS | Cairns Regional Council Vertical Expansion Stormflow Joints Replacement Project

SOLUTIONS | Cairns Regional Council Vertical Expansion Stormflow Joints Replacement Project

SOLUTIONS | THUMS Island: Grissom Waterfall Rehab

SOLUTIONS | THUMS Island: Grissom Waterfall Rehab

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Five Star® Repair Concrete - Concrete Repair Material

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