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FD60 Double Door Flush Frame

Verified by manufacturer 2 months ago

Forza Doors Limited Third party certifications:
  • EPD

    EPD

    Certificate type

A range of 60 minute fire-rated, face finished internal flush doors.

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 +44 (0)1403 711126 Website

Application

For internal use. Suitable for fitting into aluminium, timber or steel frames.

Description

A range of double doors, unequal pairs and matched-over panels, face finished with bespoke handcrafted real wood veneers or commercially available decorative laminates. The product is rated BS 476-22 fire resistant for 60 minutes.


Features and benefits:

  • Approved under IFC Field of Application report PAR/10896/01 for use within aluminium, timber or steel frames utilized in the UK interior fit-out construction industry.
  • Each Forza fire door carries a unique IFCC label that identifies its audit trail of manufacture and affirms its fire characteristics.
  • Vision panels are suitably fitted with glass to provide non-fire, FD60/0, FD60/30, FD60/60 and acoustic performance. Other more project specific styles such as half oval or triangles are also available.
  • A wide range of veneers are available, offering a variety of cuts, grain directions and lay-on matching.
  • Mechanical test to BS EN 1192: (EN 947, EN 948, EN 949, EN 950) Severe Duty (class 4) and DD171:1987: Severe Duty.
  • Cycling tests to BS EN 1191 (classification to EN 12400): Heavy Duty (class 7).

General information

Color

Clear

Beige

Black

Blue

Bronze

Show more

Manufacturer guidance

Face finished with real wood veneers or laminate.

Finish

Lacquered

Guidance for specification option:

Two coats of clear/ tinted lacquer, 20% gloss/ other. Timber frames only.

Primed

Guidance for specification option:

One/ two coats for paint finishing by others. Timber frames only.

Stained

Guidance for specification option:

Finished with two coats of high-solid acid-catalysed lacquer. Timber frames only. Available in a range of colours.

Laminated

Material

Timber

Guidance for specification option:

Three layer wood particleboard high performance door core conforming to BS EN 312-2 (Type P2).

Composition L softwood (Spruce, Pine, Larch) with hardwood (Birch, Chestnut) and sawmill residue/ recycled wood fibre.

Shape

Rectangle

Length

Bespoke

Width

Bespoke

Height

Bespoke

Uniclass

Pr_30_59_24_97 Wood doorsetsPrimary

CAWS

L20/410 Wood doorsets

L20/480 Doorsets

L20/55 Doorsets

Specification data - Wood doorsets

Third party accreditation

IFC Field of Application report PAR/10896/01/ FSC CU-COC-104313, PEFC CU-PEFC-816129.

Guidance for specification option:

  • IFC Certification Ltd: Fire Performance Scheme (product certificate FRTD 497).
  • Control Union Certifications: FSC Forestry stewardship Council (Certificate CU-COC-816129).
  • Control Union Certifications: PEFC Programme endorsement forestry certification (CU-PEFC-816129).
  • Indoor air quality: Door core complies to E1 BS EN 13986: 2004.


Standard

Door assembly fire integrity BS 476-22. Glass safety rating to BS 6206 (BS EN 12600).

Guidance for specification option:

Glass code GFP13: Class B (2B2)

Glass code GFP16/ GFP16MF: Class B (2B2)

Glass code GFS12: Class A (1C1)

Glass code GFP20/ GFP20MF: Class A (1B1)

Glass code GFSP15: Class A (1B1).

Wood in joinery standard

To BS EN 942.

Configuration

B - Double equal leaves.

C - Double unequal leaves.

E - Double equal leaves and overpanel.

Guidance for specification option:

Unavailable in steel frame.

F - Double unequal leaves and overpanel.

Guidance for specification option:

Unavailable in steel frame.

H - Double equal leaves and glazed fan light.

Guidance for specification option:

Unavailable in steel frame.

I - Double unequal leaves and glazed fan light.

Guidance for specification option:

Unavailable in steel frame.

K - Double equal leaves and sidelight(s).

L - Double unequal and sidelight(s).

Doorset size

-

Manufacturer guidance

Insert requirements from drawing/ schedule reference number where appropriate.

Format

Timber internal flush doors.

Performance

-

Fire performance

-

Fire integrity

To BS 476-22, 60 minutes.

Fire insulation

Unrated.

Guidance for specification option:

FCS60/0.

To BS 476-22, 30 minutes.

Guidance for specification option:

FCS60/30.

To BS 476-22, 60 minutes.

Guidance for specification option:

FCS60/60.

Smoke control

To BS 476-31-1.

Reaction to fire

To BS 476-7.

Acoustic performance

Unrated.

Guidance for specification option:

Supplied standard.

To BS EN ISO 140-3:1995, sound reduction index Rw 32 dB.

To BS EN ISO 140-3:1995, sound reduction index Rw 33 dB.

To BS EN ISO 140-3:1995, sound reduction index Rw 35 dB.

To BS EN ISO 140-3:1995, sound reduction index Rw 44 dB maximum.

Strength and durability

To BS EN 1192, Class 4.

To BS EN 1191, Class 7.

Manufacturer guidance

Mechanical test to DD171: 1987 clauses 4.3, 4.4, 4.9, 4.10, 4.11. Severe Duty. Mechanical test to BS EN 1192 (EN947, EN948, EN949, EN950). Severe Duty (class 4). Cycling tests to BS EN 1191 (classification to EN 12400). Heavy Duty (Class 7).

Thermal

-

Manufacturer guidance

U-value available, refer to manufacturer.

Frame

-

Material

Hardwood (minimum density 640 kg/m³).

MDF (minimum density 700 kg/m³).

Stainless steel, grade 304.

Guidance for specification option:

Steel frame by others. 1.5 mm-thick rolled stainless steel, minimum face width excluding stop 28 mm (single acting), minimum face depth 100 mm, minimum stop depth 12 mm.

Stainless steel, grade 316.

Guidance for specification option:

Steel frame by others. 1.5 mm-thick rolled stainless steel, minimum face width excluding stop 28 mm (single acting), minimum face depth 100 mm, minimum stop depth 12 mm.

Mild steel.

Guidance for specification option:

Steel frame by others. 1.5 mm-thick rolled mild steel, minimum face width excluding stop 28 mm (single acting), minimum face depth 100 mm, minimum stop depth 12 mm.

Aluminium.

Guidance for specification option:

Aluminium frame by others. 2 mm-thick aluminium, minimum grade 6063-T6, minimum face width excluding stop 30 mm (single acting), minimum frame depth 85 mm, minimum stop depth 12 mm.

Manufacturer guidance

Timber hardwood or MDF to comply with performance and appearance required. Profile: integral stop/ loose stop/ rebated/ shadow gap. Consult Forza for suitable materials, profiles and dimensions to meet requirements.

Appearance class

J10.

J20.

J30.

J40.

Manufacturer guidance

Timber in accordance with BS EN 942.

Threshold

Non combustible.

Perimeter seals or inserts

-

Manufacturer guidance

In accordance with manufacturer installation instructions and/ or BS8214: 2016.

Finish

Lacquered.

Guidance for specification option:

Two coats of high-solid acid catalyst lacquer, clear/ tinted, 20% gloss.

Stained.

Guidance for specification option:

Colour and finished with two coats high-solid acid-catalyzed lacquer.

Primed.

Guidance for specification option:

One or two coats for paint finishing by others.

Colour

-

Manufacturer guidance

Consult manufacturer and insert requirements.


Installation fasteners

-

Manufacturer guidance

In accordance with Forza Installation Instructions.

Door leaf

-

Thickness

54 mm.

Core

Solid core.

Manufacturer guidance

Three layer wood particleboard core to BS EN 312-2 (Type P2). Composition L softwood (Spruce, Pine, Larch) with hardwood (Birch, Chestnut) and sawmill residue/ recycled wood fibre.

Average bulk density: 630 kg/m³.

Weight (nominal, at 54 mm): 34 kg/m².


Appearance class

J10.

J20.

J30.

J40.

Manufacturer guidance

Veneer in accordance with BS EN 942.

Panel details

Applied bead panel effect moulding or profile.

Guidance for specification option:

Solid hardwood - refer to manufacturer.

Minimum density 640 kg/m³.

Timber quality and moisture content in accordance with BS EN 942.

Perimeter liner and vertical mullions: Minimum depth 79 mm x minimum thickness 32 mm.

Door mullion/ frame and transoms: Minimum depth 79 mm x minimum thickness 44 mm.

Flush bead: Minimum depth (to suit glass) x minimum thickness 37 mm.

Veneer wrap MDF:

Minimum density 700 kg/m³ edge lipped with 4–9 mm hardwood timber.

Moisture content in accordance with BS EN 942.

Perimeter liner/ door and vertical mullions/ transoms: Minimum depth 79 mm x minimum thickness 45 mm.

Flush bead: Minimum depth (to suit glass) x minimum thickness 37 mm.

Facings

Primed.

Factory sprayed.

Timber veneer.

HPL laminate.

Species

American white oak.

European oak.

Ash.

Walnut.

Beech.

Other.

Guidance for specification option:

Insert requirement.

Cut

Crown cut veneer.

Straight cut veneer.

Rift cut veneer.

Quarter cut veneer.

Slip matched cut veneer.

Book matched cut veneer.

Random matched cut veneer.

Manufacturer guidance

Contact manufacturer for samples.

Lippings

Veneered, concealed to match face.

Veneered, to contrast face.

Laminate, concealed.

Laminate, exposed.

Perimeter seals

Fire.

Smoke.

Acoustic.

Manufacturer guidance

Factory fitted to leaf(s)/ frame, PVC cased intumescent/ smoke/ acoustic seals. Manufacturer’s choice to meet fire and smoke control and sound insulation as specified in applicable test report or assessment. (Combined seals permitted).

Intumescent size: for timber and aluminium frame 1 no. 20 x 4 mm, for steel frame 1 no. 20 x 6 mm.

Intumescent position: central and exposed leaf/ frame, central and concealed leaf.

Finish

Lacquered.

Factory stain.

Limed wash.

Manufacturer guidance

Variety of cuts, grain directions and layon matching available.

Consult manufacturer for further details.

Glazing

-

Type

Clear fire glass.

Wired fire glass.

Vistamatic style.

Flush cassette.

Other.

Guidance for specification option:

Consult manufacturer and insert requirements.

Manufacturer guidance

Vistamatic style or flush cassette available. Consult manufacturer for other styles.

Manifestation

Approved Document M1/M2 section 3.10h (DDA).

Beading

-

Type

Cloak (Hockey stick) - chamfered.

Flush (Quirk).

Concealed one side.

Other proprietary.

Manufacturer guidance

Standard beads are cloak ‘hockey stick’ and flush ‘quirk’ styles but project specific designs can be manufactured as required. All beads are chosen to complement the face veneer or laminate and are suitably either lacquered, painted or primed for paint. Steel or aluminium cover beads are also available for certain vision panel designs.

Material

Hardwood.

Steel.

Fixing

Factory fitted.

Door accessories

-

Manufacturer guidance

Refer to 'Forza Hardware Suitability & Installation Guide' for all options.

Planted stops

-

Wood species

Hardwood (minimum density 640 kg/m³).

MDF (minimum density 700 kg/m³).

Appearance class

J10.

J20.

J30.

J40.

Manufacturer guidance

In accordance with BS EN 942.

Finish

Primed.

Lacquered.

Stained.

Factory sprayed.

Colour

-

Manufacturer guidance

Consult manufacturer and insert requirements.


Hardware

-

Manufacturer guidance

As schedule and in accordance with Forza Hardware Suitability & Installation Guide.


Architraves

-

Material

Hardwood.

Guidance for specification option:

Minimum density 640 kg/m³.

MDF.

Wood appearance class

To BS EN 942, Class J10.

To BS EN 942, Class J20.

To BS EN 942, Class J30.

To BS EN 942, Class J40.

Finish

Primed.

Lacquered.

Stained.

Factory sprayed.

Accessories

-

Manufacturer guidance

Refer to 'Forza Hardware Suitability & Installation Guide' for all options.

Sustainability data

Country of product manufacture

United Kingdom

Embodied carbon

A1-A3 (production stage) as defined in BS EN 15804

6.27 kg CO₂ eq/m²

Third party certifications

BIM objects

BOS

NBS BIM Object Standard

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform Compatible Version
Revit
 -

1

IFC
 -

1

Third party certifications

EPD

FD60 Flush Solid Core Timber Door 2040x926x54mm

Literature

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes

The Forza FD60 Fire Certificate

The Forza FD60 Fire Certificate

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