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Bauder Total Warm Roof System PLUS - Self Adhered

Name: Bauder Total Warm Roof System PLUS - Self Adhered
Brand: Bauder Ltd
SKU: cw72F9jneXaNGrBRbirXmo

Verified by manufacturer 5 months ago

Bauder Ltd

Third party certifications:

BBA Agrément Certificate
Certificate type
CCPI System
Certificate type
EPD
Certificate type

Two-layer, self-adhered, warm roof bitumen membrane waterproofing system suitable for new build and refurbishment applications, incorporating torch-on bitumen capping sheet.

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BOS

+44 (0)1473 257671 Website

Application

Suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios. For green roof situations, see Bauder Total Green Roof System PLUS (BTGRS PLUS).

Description

Total bitumen warm roof system PLUS, incorporating torch-on bitumen capping sheet with self-adhered bitumen underlayer, insulation and self-adhered bitumen air and vapour control layer (AVCL).

Bauder Total Roof System PLUS (BTRS PLUS) is suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios. For green roof situations, please see Bauder Total Green Roof System PLUS (BTGRS PLUS), which has the option of using a root-resistant capping sheet.

BTRS PLUS system holds fire classification BROOF(t4) for compliance with building regulations under TS 1187 test method 4 for external fire exposure to roofs, stated permutations of build-ups verified by the BBA are listed on our certification. BTRS PLUS is deemed ‘unrestricted’ and suitable for use on any part of a roof.

Plus points:

Two-layer 8.7 mm combined waterproofing.
Atactic polypropylene (APP)/ styrene-butadiene-styrene (SBS) dual modified bitumen 5.2 mm cap sheet with glass-polyester composite reinforcement.
SBS modified elastomeric bitumen, used on the underside, provides flexibility to cope with European climatic extremes of between -40°C to +150°C. Tested to EN 1109 & EN 1110 and stated on the BBA certificate.
APP modified bitumen, used for the upper coating, offers a life expectancy in excess of 35 years according to section 12 of the BBA certificate.
Incorporates self-adhesive membranes.
Safe2Torch detailing design.
Range of guarantee packages to fulfil cover requirements for the project (dependent on system/ product selection). For more information contact Bauder's technical department for a sample guarantee outlining cover level, terms and conditions.

Verified properties:

CCPI Verification 0007700016/1025: This systems CCPI mark provides accuracy of data delivering assurance to specifiers.
BBA Certificate 10/4744.
Fire classification BROOF(t4) to BS EN 13501-5 tested to TS 1187 test 4 for external fire exposure on defined permutations of product build up.
Fire properties – membranes deemed “unrestricted” in certain circumstances as categorised in BBA certificate.
Service life > 35 years as stated in BBA certificate.
EPD Certifications for: Bitumen Membranes, PU Insulation - Aluminium Facing, BauderROCK Insulation, BauderGLAS insulation.

Torch-Free/ Safe to Torch Zone Detailing:

Bauder was the first manufacturer to pledge its support to the Safe2Torch initiative, introduced by the National Federation of Roof Contractors (NRFC) in July 2017. The torch-free detailing designs specifically deliver secure and safe installations in the vicinity of combustible construction materials located on, or connected to, the roof such as timber substrates or upstands; abutments to cladding, roof tiles, slates or thatch; or debris such as dry leaf material that is at risk from ignition.

Torch-free detailing can be integrated into all bituminous waterproofing solutions to give versatile, safe installation techniques for all roof types, site conditions and budgets.

The waterproofing flashing should be turned up by at least 150 mm around features such as rooflights, parapets and service pipes passing through the roof, detail work to upstands, edge details, flashings, etc. The membrane should not be taken up in one piece. Consult manufacturer for further information.

Features and benefits of Torch-Free/ Safe to Torch Zone Detailing:

Complete range of self-adhesive bitumen membranes.
Installation follows industry best practice and conforms to BS 8217: 2005.
4.2 mm thick elastomeric KSO SN, KSO ALP SN and KSO P-SN cap sheets.
Hot air welding of membrane laps in the torch-free zone.
Bauder polyisocyanurate (PIR) insulation bonded with polyurethane (PUR) adhesive in warm roof construction.
Can comply with Building Regulations Approved Document B – Fire Safety.
Manufactured to BS EN 13707: 2004 Reinforced Bitumen Membrane Sheets.
Reduces risk of fire caused by installation.
Practical solution so that installation programme times are achievable.
Robust waterproofing without compromising system longevity.

General information

Color	Grey Guidance for specification option: Mineral finish is Charcoal Grey.
Finish	Mineral
Material	Bitumen Guidance for specification option: Elastomer modified bitumen membrane.
Shape	Square Rectangle
Warranty description	- Manufacturer guidance Guarantee options could include ‘Product’, ‘Product and Workmanship’ and ‘Product, Workmanship and Design’ Guarantees. All guarantees available for this system are subject to the works being carried out in accordance with the Bauder specification and being installed by a Bauder Approved installer. For full details and further information regarding guarantees and alternative systems, contact the local Bauder Representative or technical@bauder.co.uk.

Uniclass	Ss_30_40_30_72 Reinforced bitumen membrane warm roof covering systemsPrimary
CAWS	J41/110 Built-up reinforced bitumen membrane warm deck roof covering J41/10 Reinforced bitumen membrane warm deck roof covering

Specification data - Reinforced bitumen membrane warm roof covering systems

Preparation	-
Horizontal work	Activator-Primer (Canister) APR01 – Black. Guidance for specification option: Synthetic rubber resin-based primer, developed to provide the necessary preparation of substrates prior to the installation of self-adhesive and torch-applied membranes. The spray application offers improved film thickness speed of application (by up to 50% over roller applied products) and quick drying in a matter of minutes. Coverage: Approximately 96 g/m² (300 mm wide spray one coat, 192 g/m² two coats). Two coats may be required for very porous substrates. Application temperature: +5 to +30°C. Drying time (at 10°C): 5–10 minutes. Colour: Black. Recoat time if left exposed: Four hours. Suitable substrates: Oriented strand board (OSB); plywood; timber; concrete; lightweight concrete or cementitious materials; metal; Bauder self-adhesive underlayers; existing asphalt and bitumen membranes; polyisocyanurate (PIR) insulation. Non-suitable substrates: Concrete decks (new & refurb), Mica finished surfaces (e.g. KSD FBS); Laminated paper-foil faced insulation; expanded polystyrene (EPS) or extruded polystyrene (XPS) insulations; for bonding BauderROCK or mineral wool insulation; for bonding BauderGLAS or cellular glass insulation; copper; thermoplastic waterproofing membranes. SA Bonding Primer. Guidance for specification option: For Self-Adhesive membranes to Concrete. Bauder SA Bonding Primer is a synthetic rubber-based primer applied by a roller or brush. Specially formulated to increase the bond strength of Bauder self-adhesive bitumen membranes to a wide range of substrates, including timber, concrete, brick, metal and most plastics. Coverage: Approx. 200-300 g/m² (depending on substrate porosity). Application temperature: +5 to +30°C. Drying time: Approx.30 mins, dependent upon ambient temperature and material porosity. Colour: Black. Recoat time if left exposed: Four hours. Suitable substrates: timber, concrete, brick, metal and most plastics. Manufacturer guidance Contact manufacturer to confirm substrate suitability if required.
Skirtings and vertical work	As 'Horizontal work'.
Air and vapour control layer	-
Type	BauderTEC KSD FBS. Guidance for specification option: Self-adhesive elastomeric bitumen air and vapour control layer (AVCL), with a mica finished upper surface. One side lap features an 80 mm wide glass fleece along the underside, and a 100 mm strip of aluminium foil above. The other side lap has a thermofusible film on the top surface. This arrangement ensures that laps are heat sealed using hot air or gas torch as appropriate to extrude a bitumen bead, thus ensuring waterproofing integrity. Width: 1.08 m. Length: 10 m. Thickness: 2.5 mm. Weight: 2.5 kg/m². Reinforcement: Polyester coated aluminium foil and 200 g/m² glass fleece. Tensile strength: Length and Diagonal ≥ 1000 N/50mm. Cold bending test: -25°C. Elongation at break: Length and Diagonal ≥ 2%. BauderTHERM DS 1 DUO. Guidance for specification option: Self-adhesive elastomeric bitumen air and vapour control layer with patented “DUO” lap technology to ensure thorough sealing of lap joints, even in lower temperatures. The product also features thermally activated bitumen stripes on its top surface to provide the bonding compound for the insulation boards. Width: 1.08 m. Length: 7.5 m. Thickness: 3.5 mm. Weight: 4.5 kg/m². Reinforcement: Polyester coated aluminium foil and 60 g/m² glass fleece. Tensile strength: Length ≥400 N/50mm and Diagonal ≥ 300 N/50mm. Cold bending test: -25°C. Elongation at break: Length and Diagonal ≥ 2%.
Attachment	Self-adhered.
Insulation	-
Type	BauderGLAS Flatboard. Guidance for specification option: Insert required thickness. Can only be used with PU Insulation Adhesive – Tin (with ‘water-overmist’) or PU Insulation Adhesive – Twin cartridge. Cellular glass insulation suitable for projects that require a high level of compressive strength and/ or to be non-combustible. Type: Cellular glass flatboard insulation board. Facing: Glass tissue or unfaced (depending upon system). Density: 100 kg/m³. Board size: Contact manufacturer for options. Thickness (Flatboard): 50 mm, 60 mm, 70 mm, 80 mm, 90 mm, 100 mm, 110 mm, 120 mm, 130 mm, 140 mm, 150 mm, 160 mm, 170 mm, 180 mm, 190 mm, 200 mm (also available in Tapered). Thermal conductivity: 0.036 W/m·K (may vary dependent on thickness specified). Compressive strength: 0.5 N/mm². BauderGLAS Tapered. Guidance for specification option: Insert required thickness. Can only be used with PU Insulation Adhesive – Tin (with ‘water-overmist’) or PU Insulation Adhesive – Twin cartridge. Cellular glass insulation suitable for projects that require a high level of compressive strength and/ or to be non-combustible. Type: Cellular glass tapered insulation board. Facing: Glass tissue or none faced (depending upon system). Density: 100 kg/m³. Board size: Contact manufacturer for options. Thickness (Tapered): 50 mm, 60 mm, 70 mm, 80 mm, 90 mm, 100 mm, 110 mm, 120 mm, 130 mm, 140 mm, 150 mm, 160 mm, 170 mm, 180 mm, 190 mm, 200 mm. Thermal conductivity: 0.036 W/m·K (may vary dependent on thickness specified). Compressive strength: 0.5 N/mm². BauderROCK Flatboard. Guidance for specification option: Insert required thickness. Can only be used with PU Insulation Adhesive – Tin (with ‘water-overmist’) or PU Insulation Adhesive – Twin cartridge or mechanically fixed. Mineral fibre insulation suitable for projects that require a high level of sound reduction and/ or to be non-combustible, and has a zero GWP and ODP rating. Type: Dual density mineral wool flatboard insulation board. Facing: Top: 300 g/m² glass fibre fleece; Bottom: Unfaced. Density: 160 kg/m³. Board size: 1200 x 1000 mm. Board thickness (Flatboard): 60 mm, 85 mm, 105 mm, 115 mm, 150 mm, 185 mm (also available in Tapered). Thermal conductivity: 0.039 W/m·K (may vary dependent on thickness specified). Compressive strength: >0.12 N/mm² (minimum 0.08 N/mm²). BauderROCK Tapered. Guidance for specification option: Insert required thickness. Can only be used with PU Insulation Adhesive – Tin (with ‘water-overmist’) or PU Insulation Adhesive – Twin cartridge or mechanically fixed. Mineral fibre insulation suitable for projects that require a high level of sound reduction and/ or to be non-combustible, and has a zero GWP and ODP rating. Type: Dual density mineral wool tapered insulation board. Facing: Top: 300 g/m² glass fibre fleece; Bottom: Unfaced. Density: 160 kg/m³. Board size: 1200 x 1000 mm. Board thickness (Tapered): 60 mm, 85 mm, 105 mm, 115 mm, 150 mm, 170 mm, 185 mm. Thermal conductivity: 0.039 W/m·K (may vary dependent on thickness specified). Compressive strength: >0.12 N/mm² (minimum 0.08 N/mm²). BauderVIP TE 60 mm Flatboard. Guidance for specification option: Type: Vacuum insulation panel with pyrogenic silica vacuum core, 40 mm. Facing: Top: High density PIR, 17 mm; Bottom: Rubber granulate, 3 mm. Density: 13 kg/m². Standard board sizes: 1000 x 1000 mm and 1000 x 500 mm. Standard board thickness: 60 mm. Thermal conductivity: 0.009 W/m·K. Compressive strength: >0.12 N/mm². BauderVIP TE 80 mm Flatboard. Guidance for specification option: Type: Vacuum insulation panel with pyrogenic silica vacuum core, 60 mm. Facing: Top: High density PIR, 17 mm; Bottom: Rubber granulate, 3 mm. Density: 17 kg/m². Board sizes: 1000 x 1000 mm, 1000 x 500 mm. Board thickness: 80 mm. Thermal Conductivity: 0.009 W/m·K. Compressive strength: >0.12 N/mm². PIR FA G16 foil-faced tapered insulation. Guidance for specification option: Insert required thickness. Type: Rigid closed-cell polyisocyanurate (PIR) roofboard: To BS EN 13165. Facing: Black aluminium foil to both faces. Density: >30 kg/m³. Standard board size: 1200 x 1200 mm. Board thickness: Contact manufacturer for options. Thermal conductivity: 0.022 W/m·K (may vary dependent on thickness specified). Compressive strength: >0.12 N/mm². PIR index: >250 (extremely high dimensional stability). PIR FA-TE Flatboard. Guidance for specification option: Insert required thickness. Type: Rigid closed-cell polyisocyanurate (PIR) roofboard: To BS EN 13165. Facing: Aluminium foil to both faces. Density: >30 kg/m³. Standard board size: 1200 x 600 mm. Board thickness: 30 mm, 40 mm, 50 mm, 60 mm, 80 mm, 100 mm, 120 mm, 140 mm, 160 mm. Thermal conductivity: 0.022 W/m·K (may vary dependent on thickness specified). Compressive strength: >0.12 N/mm². PIR index: >250 (extremely high dimensional stability).
Fixing	PU Insulation Adhesive – Tin. Guidance for specification option: Not for foil to foil applications (e.g. FA-TE to FA-TE). Activator-Primer (Canister) APR01 – Black. Guidance for specification option: For foil to foil applications (e.g. FA-TE to FA-TE). Must be used to bond ridge/valleys on FA G16 Tapered Schemes. PU Insulation Adhesive – Twin cartridge. Guidance for specification option: For foil to foil applications (e.g. FA-TE to FA-TE).
Waterproof covering	-
First layer	-
Type	BauderTEC KSA DUO 35. Guidance for specification option: Elastomer bitumen self-adhesive underlayer with variable technology for lap sealing. The two side laps of the membrane have differing finishes. On one lap there is a self-adhesive finish, whist the opposite lap has a glass fleece. This allows the membrane to be sealed with either a gas torch or hot air welder. Width: 1 m. Length: 7.5 m. Thickness: 3.5 mm. Weight: 4 kg/m². Surface: Top: PE Foil; Bottom: release film (cold self-adhesive bitumen underside). Reinforcement: 200 g/m² glass lattice with glass fleece combination. Cold bending test: Top -25°C; Bottom -30°C. Softening point: >100°C. Tensile strength: Length >1000 N/50mm; transverse >1000 N/50mm. Elongation at break: Length >2%; transverse >2%. Manufacturer guidance To be fully specified separately.
Attachment	Self-adhered.
Top layer	-
Type	BauderKARAT. Guidance for specification option: Polymer bitumen dual formulation torch-on capping sheet. APP plastomeric top and SBS elastomeric bottom. The product features a 300g/m² spunbond polyester/glass composite reinforcement to allow the finished product to cope with structural movement without fracture, and a mineral finish to provide protection against UV degradation. Width: 1 m. Length: 5 m. Thickness: 5.2 mm. Weight: 6 kg/m². Surface: Top: charcoal grey mineral chippings, Bottom: Thermofusible polyethylene. Reinforcement: 300 g/m² Polyester/glass composite. Cold bending test: Top: ≥-25°C, Bottom: ≥-40°C Softening point: Top: ≥150°C, Bottom: ≥120°C Tensile strength: length 1450 (±10%) N/50mm; transverse >1450 (±10%) N/50mm. Elongation at break: length >23% (±3); transverse >23% (±3). Manufacturer guidance Not for use with green roof systems.
Attachment	Self-adhered.
Detail work	-
Flashings	Not required. Bauder GRP Trim. Guidance for specification option: GRP roof edge trim for use with Bauder bituminous roof systems. Available colours of either grey or black and a choice of profiles to suit the requirements of most projects. Bauder GRP Water Check Trim. Guidance for specification option: GRP water check trim to be used on parapets and perimeter kerbs wider than 200 mm – must not be used on its own as a check kerb. Available in black only. Bauder Aluminium Termination Bar. Guidance for specification option: Natural finish aluminium alternative to a lead counterflashing for use at upstand details to give protection to the top edge of the waterproofing. It should be restricted to use on upstands where a chase cannot be cut into the wall. Bauder GRP Termination Bar. Guidance for specification option: Black glass reinforced plastic (GRP) alternative to a lead counterflashing for use at upstand details to give protection to the top edge of the waterproofing. It should be restricted to use on upstands where a chase cannot be cut into the wall.
Skirtings and upstands	Not required. Bauder LiquiFIBRE Detailing Kit. Guidance for specification option: Fast-curing waterproofing resin, containing fibre reinforcement that can be used for detailing awkward shapes or inaccessible areas where using LiquiDETAIL is impractical. PMMA-based resin that requires a catalyst and is solvent, isocyanate and halogen-free. Bauder LiquiDETAIL. Guidance for specification option: Cold liquid applied fast curing waterproofing resin that can be used on upstands and details. PMMA-based resin that requires the addition of catalyst to trigger curing and is solvent, isocyanate and halogen free.
Welted drips	Required. Guidance for specification option: Insert requirements. Not required.
Cover strips	Required. Guidance for specification option: Insert requirements. Not required.
Ancillary items	Required. Guidance for specification option: Insert requirements. Not required.
Surface protection	Not required. Required. Guidance for specification option: BauderGREEN FSM 600 protection mat laid on the completed waterproofing to protect the completed waterproofing from mechanical damage. Must be used with decorative ballast finishes.
System accessories	Not required. Bauder lightning conductors. Guidance for specification option: Lightning conductor clips are a specially designed secure clip that allows for movement. Bauder Lightning conductor – Type 4: Polyvinyl chloride (PVC) coated or bare conductor. Bauder rainwater outlets. Guidance for specification option: Bauder has a range of insulated or stainless-steel rainwater outlets. The insulated outlets can be used for maintaining thermal continuity at drainage points. Suitable for warm, cold and inverted roof construction, the high thermal value of the rigid foam body prevents condensation from forming on the underside of the outlet. Designed for use when connecting to conventional drainage systems, with excellent flow rate performance and is suitable for both new build and refurbishment projects. Outlets are included in the Bauder waterproofing system guarantee as they are integrated components. Flow rate figures (where applicable) are based on BS EN 12056:3:2000, typically taken using a 35mm header of water including leaf grille: Bauder Bitumen Compact Vertical Outlet DN100: Insulated internal outlet, 6.1 L/s. Bauder Bitumen Vertical Outlet DN70: Insulated internal outlet, 7.1 L/s. Bauder Bitumen Vertical Outlet DN150: Insulated internal outlet, 7.2 L/s. Bauder Bitumen Letterbox Parapet Outlet DN 205 including stainless-steel leaf guard, 2.02 L/s. Bauder Bitumen Parapet Outlet DN 100 including stainless-steel leaf guard, 1.06 L/s. Bauder Bitumen Vertical Refurb Outlet DN70, designed to ensure the maximum flow rate of the existing downpipe is not exceeded. Bauder Bitumen Vertical Refurb Outlet DN95, designed to ensure the maximum flow rate of the existing downpipe is not exceeded. Bauder Bitumen Vertical Refurb Outlet DN145, designed to ensure the maximum flow rate of the existing downpipe is not exceeded. BauderSOLAR F XL Photovoltaic Mounting System. Guidance for specification option: Bauder Flat roof PV mounting solution for framed solar modules. The mounting units are secured to the roof using a membrane-to-membrane welding technique. This installation method means that the roof is not compromised by penetrations for fixings nor is it ballasted, which would add additional weight loading to the roof. Specifically designed to be installed on Bauder bituminous or single ply waterproofing systems and provide a lightweight, low risk and quick to install mounting solution for framed solar modules. Bauder rooflights/ glazing/ ventilation. Guidance for specification option: All these glazing products are fully compatible with the roof waterproofing systems. Consult manufacturer for details and insert requirements. BauderDOME Rooflight. Bauder Euroglaze Rooflight. Bauder Special Modular Rooflight. Bauder Continuous Rooflight. Bauder Walk-on Rooflight. Bauder Direct Glazing. Bauder AOV. Bauder Modular Link Glazing. Bauder Structural Rooflight. Bauder Fire Rated Rooflight.

Surfacing layer	Not required. Bauder Supported Paving. Guidance for specification option: A range of pedestal support systems designed to meet the exacting standards of finishing levels demanded when specifying open-jointed paving and decking finishes for hard landscaped intensive rooftops. Bauder Slope Correcting (DPH) Pedestal: fully adjustable pedestal with slope corrector, achieves depths from 17–1070 mm. Bauder Adjustable (PB) Pedestal: adjustable pedestal, achieves depths from 18–955 mm. Bauder Non-Combustible (NC) Pedestal: All metal, non-combustible, with integrated slope corrector, achieves depths from 42–282 mm. Bauder Supported Decking. Guidance for specification option: A range of pedestal support systems designed to meet the exacting standards of finishing levels demanded when specifying open-jointed paving and decking finishes for hard landscaped intensive rooftops. Bauder Slope Correcting (DPH) Pedestal: fully adjustable pedestal with slope corrector and available kit support for joist battens, achieves depths from 17–1070 mm. Bauder Adjustable (PB) Pedestal: adjustable pedestal with available joist holder accessory for decking, achieves depths from 18–955 mm. Bauder Non-Combustible (NC) Pedestal: All metal, non-combustible, with integrated slope corrector and non-combustible Bauder Ali-Rail for decking, achieves depths from 42–282 mm. Ballast (by others). Guidance for specification option: 20–40 mm rounded washed pebbles.