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Aluminium Rail and Pedestal System for Decking

Verified by manufacturer 3 months ago

Wallbarn Ltd

Adjustable pedestal and aluminium rail joist system for supporting decking.

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+44 (0)20 8916 2222 Website

Application

For use with Mega Balance, MegaPad and MiniPad Support Pads.

Description

Adjustable pedestal and aluminium rail joist system for supporting decking.

Includes integrated clip and locking mechanism for fixing the aluminium joist into adjustable height Minipads or Megapads. Deck boards are fixed to the rail/ joist.


Features and benefits:

  • Includes aluminium box detailed rail, 20, 25 or 50 mm high (all 60 mm wide).
  • Aluminium single I beam rail with seamless wing nut connection pieces also available, 50mm, 75mm or 100mm high (all 60 mm wide).
  • Rail length 2, 2.5 or 3.6m long as standard, with longer, non-standard lengths available on request.
  • Pedestal headpiece clips are installed on the headpiece of the pedestal.
  • Fully integrated, mechanical-fixing-free substructure.
  • Greatly enhances lateral stability.
  • Allows pedestals to be placed at larger centres whilst maintaining weight tolerance.
  • Ultra-low height threshold for decking; 30 mm from the floor to the underside of the deck board.
  • Very high weight tolerance: 1560 kg, with a break point of 2057 kg.


Rail:

Aluminium I beam or double box profiled rail with upper and lower horizontal ledges to fit into headpiece clips.


Rail sizes:

  • 20 mm x 60 mm x 2000 mm (2 mm thick).
  • 25 mm x 60 mm x 2500 mm (2 mm thick) double box detail.
  • 50 mm x 60 mm x 2500 mm (3 mm thick) double box detail.
  • 50 mm x 60 mm x 3600 mm (3 mm thick) I beam detail.
  • 75 mm x 60 mm x 3600 mm (3 mm thick) I beam detail.
  • 100 mm x 60 mm x 3600 mm (3 mm thick) I beam detail.
  • Alternative rail lengths available as non-standard products.


Pedestal head diameter:

150 mm.


Pedestal base plate diameter:

  • Megapads: 200 mm.
  • Minipads: 150 mm.


Pedestal to integrated rail clip height:

5 mm.


Pedestal to integrated rail clip width:

60 mm.


Pedestal loading:

  • Minipad: 683 kg.
  • Megapad: 1560 kg.


Maximum span between pedestals:

  • 20 and 25 mm profile: 600 x 600 mm.
  • 50 mm profile: 900 x 1200 mm.

General information

Finish

Textured

Material

Aluminium rail, steel or plastic pedestal, aluminium porcelain or cement fibre deckboard

Aluminium

Uniclass

Pr_20_85_47_22 Decking and paving pedestalsPrimary

CAWS

J21/467 Support system for precast concrete paving slabs

J21/85 Precast concrete paving slabs

J31/370 Precast concrete paving slabs

J31/375 Paving tiles

J31/377 Support system for paving slabs or tiles

J41/467 Support system for precast concrete paving slabs

J41/90 Precast concrete paving slabs

J42/467 Support system for precast concrete paving slabs

Q37/460 Support pedestals

Q55/110 Deck

Q55/395 Support pedestals

Product range

Pedestals

Specification data - Decking and paving pedestals

Pedestal type

Adjustable.

Grade

Manufacturer's standard.

Dependent on head specified:

  • Minipad: 683 kg.
  • Megapad: 1560 kg.

Material

Aluminium.

Adjustment

10–20 mm.

10–25 mm.

22–30 mm.

28–40 mm.

35–50 mm.

50–75 mm.

75–120 mm.

115–220 mm.

215–320 mm.

315–420 mm.

415–520 mm.

515–620 mm.

615–720 mm.

715–820 mm.

815–920 mm.

915–1020 mm.

Accessories

Multiple slope correctors can be combined for larger falls.

Not required.

Slope corrector, 1%.

Slope corrector, 2%.

Slope corrector, 3%.

Rails

Rail support system.

  • All rails are aluminium 6063T6 to BS EN 755-9.
  • Fire rating: Class A1 to BS EN 13501-1: 2018.
  • Rails have four shelves/ lips at each corner to allow for a secure fitting into compatible pedestal pads.
  • Surface decking can be mechanically fixed to the rail into the ribbed groove which can hold a screw fixing effectively.
  • 100% recyclable.
  • High weight tolerance; consult manufacturer for details.
  • 15-year warranty.

 

Longer rail lengths available as non-standard; consult manufacturer for details.

Aluminium ledged profile rails, 20 x 60 x 2000 mm.

2 mm-thick aluminium with single box detail. Makes ultra-low decking systems possible.

Maximum span (centres): 600 mm. Matching noggins can be included between (perpendicular to) rails especially in ultra-low systems.

Aluminium ledged profile rails, 25 x 60 x 2500 mm.

2 mm-thick aluminium with double box detail.

Maximum span (centres): 600 mm. Matching noggins can be included between (perpendicular to) rails.

Aluminium ledged profile rails, 50 x 60 x 2500 mm.

3 mm-thick aluminium with double box detail.

Maximum recommended span (centres): 900 mm. Matching noggins can be included between (perpendicular to) rails.

Consult manufacturer if larger spans are required.

Environmental information

Contains Red List materials

No

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

Recyclability

100%

Recycled content

50 %

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