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AluK 77ID Fully Rebated Door System - Aluminium Door

Verified by manufacturer 1 month ago

AluK (GB) Ltd Third party certifications:
  • Axalta Approved Architectural Applicator Certificate

    Certificate type

  • BM Trada

    BM Trada

    Certificate type

  • QA Certificate

    QA Certificate

    Certificate type

  • BS EN 12206:2021

    BS EN 12206:2021

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

  • Qualicoat approval

    Qualicoat approval

    Certificate type

  • Secured By Design

    Secured By Design

    Certificate type

Fully rebated, high-performance aluminium door system.

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Application


  • Suitable for high and low-rise buildings for use in both new build and refurbishment developments.

Description

The 77ID fully rebated door system is AluK's highest performance door. This system integrates minimal sightlines into the 77 window systems and is suitable for use in both high and low-rise buildings. The system has been specifically designed to meet the most demanding UK performance requirements in terms of thermals, weathering and security.


77ID offers future ready thermal performance through the latest industry technologies of high-performance polyamides, insulated centre seals, profile foam insertions and class leading weather performance via multiple seals including central gasket which also improves acoustic performance.


Features and benefits:

  • Highest levels of thermal performance.
  • Multi chamber low lambda polyamide thermal breaks insulated composite centre seals and profile foam inserts.
  • Integrates with AluK curtain wall and 77 series window systems.
  • Dedicated groove for factory mounting of membranes ensuring air, wind and water performance.
  • 77 mm minimal frame depth.
  • High performance low threshold solution.
  • Fully rebated flush sash profile design for uninterrupted sleek finish.
  • Wide variety of configurations.
  • Three hinge methods to choose from face mounted, slim barrel and fully concealed.
  • Modular locking arrangement both handle or key driven locks.
  • Incorporates the AluK Novaue handle design range for suited windows and doors.
  • Customisable in almost every possible single or dual colour polyester powder coating, textured or anodized finish available.
  • Enhanced PAS24 security tested solutions.
  • Fully integrates into AluK's curtain wall and 77 window systems.

General information

Color

-

Manufacturer guidance

Insert requirements.

  • Available in single or dual colour options.
  • Various polyester powder coated RAL colours available including Anodic (anodised look) and various anodised colours available.

Please contact the AluK project team for more information on the full scope of colour ranges available

Finish

Anodized

Powder-coated

Coated

Matt

Mill

Show more

Material

Aluminium

Glass

Shape

Rectangle

Length

Bespoke

Manufacturer guidance

Depth.

Width

Bespoke

Manufacturer guidance

Max 1250mm wide per leaf

Height

Bespoke

Manufacturer guidance

Maximum 3100mm per leaf

Warranty description

Ten year

Guidance for specification option:

Up to 10 year AluK system warranty available upon request. Subject to terms and conditions. For more information please contact the AluK project team.

Uniclass

Pr_30_59_24_02 Aluminium doorsetsPrimary

CAWS

H11/135 Doors

L20/480 Doorsets

L20/55 Doorsets

Product range

Commercial Doors

Specification data - Aluminium doorsets

Configuration

Single leaf, open in, full frame.

Single leaf, open in, low threshold.

Open in, single leaf, fixed light.

Double leaf, open in, full frame.

Double leaf, open in, low threshold.

Single leaf, open out, full frame.

Single leaf, open out, low threshold.

Single leaf, open out, fixed light.

Double leaf, open out, full frame.

Double leaf, open out, low threshold.

Doorset size

Guidance for specification option:

Insert requirements.

  • Maximum size (width x height): 1250 x 3100 mm.
  • Minimum size (width x height): 650 x 1860 mm.

Performance

-

Fire resistance

-

Integrity

Not available.

Insulation

Not available.

Radiation

Not available.

Thermal

1.2 W/m²K (double glazing).
0.8 W/m²K (triple glazing).

Intruder resistance

-

Minimum requirement

To PAS 24.
Secured by Design certification.

Bullet resistance

Not available.

Explosion resistance

-

Blast duration

Not available.

Pressure mode

Not available.

Overpressure (maximum)

Not available.

Rebound pressure (maximum)

Not available.

Frame

-

Material

Aluminium.

Threshold

Low threshold.

Rebated threshold.

Perimeter seals or inserts

Fully rebated.

Finish

-

Coating

Anodized.

Powder-coated.

Guidance for specification option:

  • Single and dual polyester powder coating colour available.
  • Insert requirements.

Texture

-

Manufacturer guidance

Consult manufacturer for details and insert requirements.

Colour

-

Manufacturer guidance

Insert requirements.

  • Available in single or dual colour options.
  • Various polyester powder coated RAL colours available including Anodic (anodized look) and various anodized colours available.

Please contact the AluK project team for more information on the full scope of colour ranges available.

Installation fasteners

-

Manufacturer guidance

Consult manufacturer for details and insert requirements.

Frame accessories

Face mounted hinges.

Slim barrel hinges.

Fully concealed hinges.

Door leaf

-

Thickness

77 mm.

Panel details

Glazed.

Aluminium insulated panel.

Other.

Guidance for specification option:

Consult manufacturer and insert requirements.

Material

Aluminium.

Lippings

Unlipped.

Perimeter seals

Fully rebated.

Glazing

-

Type

24–50 mm thick glazing.

Beading

-

Type

Square.

Material

Aluminium.

Fixing

Clip in.

Finish

-

Coating

Anodized.

Powder-coated.

Coated.

Matt.

Mill.

Metallic.

Pre-treated.

Painted.

Satin.

Semi-gloss.

Gloss.

Texture

-

Manufacturer guidance

Consult manufacturer for details and insert requirements.

External colour

-

Manufacturer guidance

Insert requirements.

  • Available in single or dual colour options.
  • Various polyester powder coated RAL colours available including Anodic (anodized look) and various anodized colours available.

Please contact the AluK project team for more information on the full scope of colour ranges available.

Internal colour

As External.

Other.

Guidance for specification option:

Insert requirements.

  • Available in single or dual colour options.
  • Various polyester powder coated RAL colours available including Anodic (anodized look) and various anodized colours available.
  • Please contact the AluK project team for more information on the full scope of colour ranges available.

Film thickness (minimum)

60 microns (minimum average).

Hardware

AluK IW groove multipoint locking mechanism.

Accessories

Not required.

AluK Novaue handle.

Guidance for specification option:

Insert requirements.

Execution

-

Manufacturer guidance

The AluK door system shall be fabricated and installed by AluK authorised fabricators only, in complete accordance with the information and guidance released by AluK (GB) Ltd.

Locking

Single locking.

Multi-point locking.

Panel weight

160 kg.

Manufacturer guidance

Maximum weight.

Air permeability

Class 4 (600 Pa).

Watertightness

Class 9A (600 Pa).

Wind resistance

Class C5 (2000 Pa).

Sustainability data

Contains Red List materials

No

Country of product manufacture

United Kingdom

Embodied carbon

A1-A3 (production stage) as defined in BS EN 15804

2.0 kg CO₂ eq/kg

Self declared

Guidance for specification option:

This is the best performing embodied carbon performance value based upon the aluminium billet only and is available upon request. Please contact the AluK project team for further information and availability.

 

A maximum of value of 6.0 and an average

of 4.5 is currently offered as standard, this is system and section choice

dependent.

Recyclability

95

Guidance for specification option:

Up to 95% of the aluminium content only of the window system is recyclable

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

80 %

Guidance for specification option:

This is the best performing recycled content of the aluminium billet only and has limited availability upon request. Please contact the AluK project team for further information and availability.

Third party certifications

Axalta Approved Architectural Applicator Certificate

Axalta Approved Architectural Applicator Certificate

Alesta® Powder Coatings

BM Trada

BM Trada

BM Trada Q-Mark Enhanced Security Door

QA Certificate

QA Certificate

Council for Aluminium in Building Certificate 2024

BS EN 12206:2021

BS EN 12206:2021

Interpon Powder Coatings Applicator

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001: 2015 Quality Management Systems Certificate

Qualicoat approval

Qualicoat approval

Qualicoat Seaside Applicator Certification

Secured By Design

Secured By Design

Secured By Design License

Literature

77ID Door System Datasheet

77ID Door System Datasheet

AluK Colour Collection

AluK Colour Collection

AluK Specification Guide

AluK Specification Guide

Case studies

West End Gate, London

West End Gate, London

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