Norwood Group Limited

PROJECT OVERVIEWOrthoplastics is a global leader in the development and manufacture of orthopaedic implants and components, helping surgeons transform lives around the world. This project, the first phase of a fit out programme for a new facility in Bacup, Lancashire, involved the delivery a new cGMP advanced manufacturing area for the production of Ultra High Molecular Weight Polyethylene (UHMWPE) sheets used in the manufacture of orthopaedic implants. The requirement was for a production area that can provide a controlled environment, isolated from the rest of the floorplate, during processing periods, while enabling access by a remote controlled mobile crane to remove the completed UHMWPE sheets when the equipment is non-operational.PROJECT SPECThe new Orthoplastics building is a single storey facility and the size and weight of the UHMWPE equipment required excavation of additional space below ground to accommodate both the machine and the building services required to process materials at up to 2400C. The 1000m2 processing area needs to be a cleanable cGMP compliant environment to avoid the risk of contaminants in materials that will be used in orthopaedic surgery. The partitioning for the perimeter is 11m tall and connected to the ceiling of the existing building shell. To provide the structural stability required for such tall walls, the standard Norwood 100mm Mediline partition thickness has been increased to 200mm. The project also included rapid rise doors for access by the remote control crane that removes the large UHMWPE sheets following the process. The fully demountable double skin bi-panel system enabled a fast and robust installation enabling the project to get back on track quickly following interruption by the pandemic. The panels were prefabricated in-house by Norwood, enabling a fast-track installation programme.Norwood was also designed, manufactured and installed a range of their single and double steel doors in blue.

PROJECT OVERVIEWWorking for a global biopharmaceutical CDMO, we designed, manufactured and installed our fully flush Medline Partition System with integrated services and coving, along with our Metal Pan Ceiling, the Steel Single Door set and bespoke Emergency Dual Escape Panels to create new cGMP compliant biotech cleanrooms.OUR SCOPE OF WORKTo meet the stringent project specification, Norwood provided our wall lining and Mediline panels in various sizes, doors and metal pan ceiling, supplying over 400 sqm of our cleanroom partitions and 240 sqm of ceilings. Our system was utilised to deliver Grade D cleanrooms, including Cold Stores and Storage facilities. 

PROJECT OVERVIEWThe project comprised the design, manufacture, supply and installation of a new 8000m2 footprint of a highly specified Packing Facility. The brief was to provide nine GMP Grade D packing cells, each of which required strict temperature, humidity and pressure control to enable primary packing of pharmaceuticals in a clean environment with no risk of contamination. Each of these Primary Packing cells connects to a common, secondary packing area. OUR SCOPE OF WORK To meet the project specification and environmental requirements, Norwood proposed our 100mm Mediline Partition. Following a rigorous selection process, our solution was a preferred option over four alternative systems. Working closely with the client’s team and the main contractor, we designed and developed bespoke solutions such as Flush Coving, Fire Rated Vision Panels, Bulkheads and Half Height partitioning. Cleanability has been ensured through the hygienic finish of the partition panels and, in particular, by incorporating recessed radiused coving at ceiling to wall joints providing a smooth clean finish throughout the room. Our innovative acoustic ceiling combines hygienic, wipeable, sound absorbing materials and cleanroom grade panels which not only reduce environmental noise levels but also provide cleanable airtight surfaces. Within the open plan secondary area, partial height glazed partitioning was employed. The facility was built with future adaptability in mind and the possibility of increasing the cleanrooms to Grade C, therefore the Norwood Flush Coving was utilised in the spinal corridor and primary cells. Supplying over 7000m2 of ceilings and 6000m2 of partitioning, this was one of Norwood’s largest projects, delivered to an extremely challenging programme. 

PROJECT OVERVIEW We were awarded the prestigious project to provide our cleanroom system for a new Compound Semiconductor Innovation Centre which will provide a collaborative environment for innovation, testing and research. The world-leading Catapult Innovation Centre will drive advances in compound semiconductor technology and applications, enabling the UK to spearhead future technologies, including autonomous vehicles, 5G mobile networks, renewable energy and the Internet of Things (IoT).SCOPE OF WORKOur scope of work encompassed design and installation of our Mediline partitioning solid and glazed systems to create an IS07-classified cleanroom along with a number of laboratory environments, including a photonics lab, a power electronics lab, an advanced packaging suite, an evaluation lab, a radio frequency lab and a high-power lab. We also provided pedestrian doors, our Metal Pan Ceiling and fire rated vision panels.

PROJECT OVERVIEW Jaguar planned a £500m investment for their first in-house engine manufacturing facility. Opened by Her Majesty, it currently produces 400,000 Ingenium petrol and diesel engines a year. Norwood worked with Interserve to deliver this ground-breaking project to the highest standards. The overall project won the Regeneration award at the RICS Awards Grand Final.OUR SCOPE OF WORKThe main challenge was to provide a 120Min fire-rated demountable compartment wall at 11 meters high. Norwood teamed up with Interserve, developing our 200mm Mediline system, which was subjected to excessive laboratory testing to achieve the 120Min Fire Rated certification. In addition to solid partitions, Norwood supplied a 90Min fire-rated 9-meter high glazed partition wall which provided a viewing gallery from the grand reception onto the manufacturing floor.In addition to the fire-rated compartment walls, Norwood provided a self-supporting machine and QC enclosures. The enclosures had to give a clean environment to a GMP standard; therefore, they had their own mechanical equipment, which was all supported by the Norwood enclosure. This was delivered by designing and installing a bespoke PodSolve system which consisted of a hidden ceiling joist system that provided the structural support for the mechanical equipment.Norwood often returns to Jaguar Land Rover providing modifications without business interruption to the build as their product cycle changes.

PROJECT OVERVIEWAs part of an extensive refurbishment scheme to modernise and transform Glasgow Royal Infirmary University Tower, Norwood were specified by architects Armitage Associates in partnership with main contractors Balfour Beatty Scottish and Southern Ltd. NHS Greater Glasgow and Clyde commissioned the £12.5 million project to significantly improve efficiency within the University Tower. SCOPE OF WORK The transformation included creation of the new state-of-the-art laboratory, as well as a plant room and an impressive glazed vertical ‘eyebrow’, which was installed on the north elevation to enable hospital staff spectacular views of the city within dedicated break-out zones. We were involved from an early stage in the design process and successfully developed a unique internal wall lining system which allowed the interior of the building to be upgraded whilst reflecting the features of the building exterior. From the outset Norwood understood the Royal Infirmary’s need to work within exceptional project and budget control whilst utilising a new bespoke system for the client. The system’s intelligent functionality was developed and manufactured specifically for the University Tower and as such perfectly demonstrates the capabilities and adaptability of our partitions. We also provided our steel door sets.

PROJECT OVERVIEWWorking with BES, we have successfully completed a refurbishment of an existing space into new quality assurance (QA) laboratory for a pharmaceutical blue-chip client. The fundamental requirement was to deliver a purpose- designed laboratory, located at the heart of the client’s busy manufacturing site, to run robust microbiological analytical activities for the next 25 years.SCOPE OF WORKTo meet the project requirements, we utilised several products, including 100mm Mediline partitions, metal pan ceilings, walk-on ceilings and various types of doors. Our in-house team became involved at an early stage of the design process. Working closely with the main contractor and end-users, we were able to recommend different products which would benefit the client’s processes and flow of the building. One of the key solutions we offered was Norwood’s automatic hermetically sealing sliding door system with large vision panels. This specifically designed doors not only saved space but also provided users with an open feel of the facility. It is due to this project that Norwood became a member of the Automatic Door Suppliers Association – (ADSA). Not many companies hold an ADSA membership and being associated with ADSA promotes the highest standards in automatic doors and gives Norwood operatives the qualification for certifying their own automatic doors to BS 7036: 1988. We delivered a modern and energy efficient facility, compliant with Good Laboratory Practice (GLP) requirements, within a controlled budget. The laboratory was finished to the highest standards, with a great attention to detail throughout.This project demonstrates that by involving Norwood at the early design stages, we can add real value, advising on the most suitable solutions, tailored to the specific needs of our clients.

PROJECT OVERVIEW Named after Ray Dolby, a PhD alumnus of Cambridge University, former fellow of Pembroke College, inventor and founder of Dolby, the a/v company, the new facility was designed in Revit by nbbj and is being delivered in BIM by Bouygues UK. Co-funded by Dolby, it will create a centre for innovation, bringing together the academic and research capabilities of the university’s physics department with private sector R&D projects.OUR SCOPE WORK Norwood is delivering a £1.9 million package that includes custom-design, manufacture and installation of the £200K, 2.85m high fire-rated glazed wall. The company’s remit also includes a 2500m2 walk-on ceiling with a 100kg/1200mm2 load capacity to enable ease of maintenance. Norwood is also responsible for design, manufacture and installation of a cleanroom partitioning system totalling 4080m2. For this element of the project, the Norwood team designed a bespoke version of the company’s standard 1000mm modular cleanroom partitioning system to meet the required 1200mm specification, and developed a bespoke T-bolt system to enable customisation of the cleanroom facilities for evolving occupier requirements throughout the lifecycle of the building.The fire-rated glazed wall was designed and manufactured by Norwood and independently tested by UKAS-accredited fire safety services specialist, Warringtonfire, to ensure 60-minute fire integrity and insulation . With each glazed panel weighing 200kg, the installation was meticulously orchestrated by Norwood. The installation will showcase the work being carried out in each of the cleanroom spaces as visitors enter the building via the atrium, with blackout blinds installed to enable any commercially sensitive projects to be hidden from view where required.

PROJECT OVERVIEW IQE, the leading supplier of advanced wafer products and material solutions to the semiconductor industry, planned a £100million investment to create a state-of-the-art semiconductor facility over the next ten years. The works were undertaken on the old LG site in Newport, which had stood redundant for twenty years. The new compound semiconductor wafer foundry is set up at the site as part of the Welsh Government’s commitment to creating the world’s first ‘semiconductor cluster.’We were first engaged by the architects Atkins, who was looking for a system that could be installed to expeditated programme but still achieve the GMP standards, including ISO 4 to ISO 7 cleanrooms. Atkins saw the Norwood Mediline partition 60min fire rated system as the perfect solution, allowing the build to be prefabricated and modulated, however still giving their second fix subcontractors full access to the partition void, which included gases and electrical works. We worked closely with Atkins, developing a design that could be installed quickly but maintained a high quality and specification.  During the construction phase, we worked closely with the appointed principal contractors, CMB Engineering. The project was delivered on time and recognised in Wales by winning the Constructing Excellence awards. Norwood’s relationship with CMB Engineering and Atkins has continued to grow, securing several future projects with the team.As part of our scope, we designed, manufactures and installed our Medline solid and glazed partitions, walk on ceiling and fire rated single and double doors.

PROJECT OVERVIEWHaving a strong reputation for developing innovative design-led partitioning solutions, Norwood was given the challenge of creating an acoustically sealed teaching pod areas within the iconic Round House grade II listed building at Derby College. The project was commissioned in consultation with Bowmer & Kirkland and Maber Architects.OUR SCOPE OF WORKWe demonstrated our ability to introduce fully demountable and relocatable teaching pods into a grade II listed building, with the benefits of their obvious stunning visual and acoustic appeal. Whilst the solution emphasises the importance of using a design-led partition solution partner, our on-site manufacturing facilitates allowed delivery of finished materials direct to site, thereby minimising on-site disruption. Furthermore, the incorporation of electrical and mechanical equipment within the partition design was a significant to the overall project finish. We provided our Mediline solid and glazed partitions, PodSolve, doors and walk on ceilings.

PROJECT OVERVIEWThe Sainsbury Centre for Visual Arts was designed by Foster & Partners and commissioned by main contractor Kier Eastern. The brief was to replace 30-year-old partitioning with a system capable of fitting in with a visually aesthetic solution which was in-keeping with the existing architectural style.OUR SCOPE OF WORKThe demands of supplying architectural partitioning solutions within a visual arts centre environment meant that only the highest standards of design and functionality would be acceptable. From the start of the design phase, we worked in partnership with Norman Foster and Kier to create unique modular steel and glass partitions throughout the building. Bespoke doors provided the ultimate finish. Our approach was to ensure that functionality and aesthetics worked together to deliver consistency and innovation throughout the building. Attention to detail was paramount to the success of installing bespoke partitions within the creative surroundings of the Centre.