Innovare Offsite Limited

Project: Abbey View Primary Academy Client:Buckinghamshire County Council Contractor: Morgan Sindall Architect: GSS Architecture Value: £6.6m:Location:South East GIFA: 1,756 m²NEED The benefits of offsite construction were realized when Morgan Sindall teamed up with Innovaré to create a high-quality, airtight, and energy-efficient building for Abbey View Primary Academy. The academy offers a first-class education facility for 420 students and 52 pre-school places, designed to grow with the population. The first phase includes a two-storey building with teaching spaces, an assembly room, sports hall, and dining hall, providing 210 primary and 26 pre-school places. The second phase links to future residential development. SOLUTION The design uses Innovaré’s SIPS, Insulated Panel System, forming a complete dry structure. This system outperforms traditional methods, accelerates delivery, reduces waste, and improves sustainability. It meets ambitious construction targets by shortening schedules and enhancing building performance. OUTCOME Early collaboration ensured the design met client requirements. Regular meetings established a robust delivery schedule, with M&E services integrated into the panel manufacture to avoid onsite clashes. The advanced offsite timber technology maximized efficiency and quality, delivering Abbey View on time and budget in 42 weeks, snag-free. The structural frame, including roof, walls, and floors, was completed in nine weeks. The i-SIP System’s enhanced performance will reduce maintenance and energy costs over the building’s lifetime.Sarah Valentine, Principal said: “The construction team has been a brilliant source of inspiration for our students. Their work experience placements at Abbey View Primary Academy have been extremely rewarding and enabled them to gain valuable experience with an outstanding team. We’d like to thank them for their enthusiasm and for giving so freely of their time and knowledge while supporting and encouraging our students.”

Project:Aspire School Client: Kent County Council Contractor: BAM Construction Architect: Bond Bryan Value: £9m Location: Sittingbourne GIFA: 3,250m²  Need The Aspire School is a special, free school in Sittingbourne for children aged from 4 to 11 years. It was founded with an ambition to transform the opportunities of many young people with special education needs. The primary school was created to help meet the growing need for additional provision for children in Kent with a diagnosis of Autistic Spectrum Condition (ASC) and severe speech and language difficulties (SSLD). Solution The design was developed using BIM Level 2 – in close collaboration by the architects and Grove Park Academies Trust – following an in-depth review of a number of SEN schools and their facilities. The aim was to achieve the most important objective: to create an environment that both inspires young people, and provides the ideal backdrop to nurture lifelong learning experiences for the children who learn there. Going beyond design excellence and embedding a holistic understanding of how buildings can enhance the day-to-day life of their users, as well as focusing on sustainable and environmentally-responsive design, was at the heart of this project. The Aspire School has been designed specifically around the needs of the children that will be attending, and it will provide an outstanding educational setting. Careful consideration has been given to all aspects of the design process to help promote engagement, wellbeing and achievement. Outcome The goal is that Aspire School will not only be an outstanding provision for the young people that attend the school but, in the future, it will also be a leading school for children with ASC and SSLD. Long-term, the school hopes to develop links and provide expert support to other schools and the wider community.

Project:Broxbourne SchoolClient:Chase New HomesContractor:Mid GroupArchitect:Bond BryanValue:£28mLocation: Broxbourne, HertfordshireGIFA: 9,633 m²Completion: 2020NEEDNew school projects require high building performance and quick delivery. Broxbourne School, replacing a sold secondary school site, also includes a community sports and music centre. Offsite methods deliver airtight, thermally efficient buildings quickly, as demonstrated by Broxbourne School, thanks to the close partnership of the architect, developer, and contractors.SOLUTIONMid Group, Innovaré, and Bond Bryan, having collaborated on multiple projects, efficiently deployed offsite methods, including the Innovaré SIP System. Structural SIP walls were used for teaching wings and as an airtight wrap around the steel frame of larger spaces, with brick slip facades by Aquarian Cladding Systems. The design focused on optimal classroom conditions and suitable materials for each structure part.OUTCOME Precise project planning meant that the Innovaré installation teams were onsite for just 15 weeks The buildings feature exceptional thermal efficiency (U value of 0.2w/m²K) and airtightness (5m³/m²/h), surpassing DfE targets, reducing energy demand, and lowering operational carbon. Extensive use of structural timber reduced embodied and sequestered carbon. The project’s success resulted from close partnership, leveraging prior knowledge and resolving issues early

Project:Circular Twin Client:Scape Contractor: Morgan Sindall Architects:HLM, Lungfish Architects Engineers:Cundall Location: Hypothetical Location GIFA:Baseline 2FE The Circular Twin is an innovative Research and Development (R&D) process which proves how the early alliance of designers, clients, contractors and the supply chain leads to a significant reduction in Whole Life Carbon. Asking the question… "What can be achieved when carbon is the prime driver of decision making, ahead of CAPEX?"Selected as the superstructure of choice Innovaré are delighted to have supported Scapes Circular Twin Initiative through it’s i-FAST panelised superstructure solution.As part of an industry-wide collaborative initiative, teams from Morgan Sindall Construction, SCAPE, HLM Architects, Cundall and Lungfish Architects worked together to innovate a new process for designing and delivering construction projects, where reducing whole life carbon is the primary objective. By applying lessons learned from past projects, challenging existing assumptions and utilising vertical collaboration with the whole supply chain, there are some exciting learnings to share.The project was an 18-month journey, which began in an unexpected way in March 2020, on the cusp of the first UK lockdown. Not only did the team find new ways to approach carbon reduction in the construction design and delivery processes, but also new ways of working collaboratively as a group. Online brainstorming and research sessions became the norm, which further contributed to the success of the project for the team – finding new ways of working in more ways than one!

Groundbreaking fire testing by Innovaré Offsite at the world’s only 5m fully loaded test facility in Dubai has taken sustainability, and its timber based structural insulated panel systems (SIPs), to new heights. This industry first for timber-based structural solutions sets the pinnacle for beyond-standard and profit compliance. The rigorous work and six-figure investment in fire safety tests undertaken in Dubai by Innovaré Offsite over the past year eliminate the issue of doubt and personal risk for Fire Officers who previously had to ‘calculate’ the ‘Extended Field of Operation’. Currently, the industry calculates from 3m test panel results when working with larger height panels. However, with 5m fully loaded test results, the exacting and proven information puts us ahead of the field and is industry-leading in providing clients with the complete balance of low carbon and highly tested, fire-compliant solutions.WHY DUBAI? The landscape of our industry is changing for the better, and at Innovaré Offsite, we are committed to supporting this change. The new building safety culture, underpinned by the Building Safety Act 2022, means Clients, Principal Designers, and Principal Contractors all have new responsibilities and duties. This cultural shift has increased attention to compliance and the creation and maintenance of robust documentation of custody, such as NBS Source and NBS Chorus. As a UK manufacturer, Innovaré Offsite is dedicated to helping duty holders fulfill their obligations under the Building Safety Act 2022. By undertaking fire resistance testing to BS EN 1365-1 (loaded fire resistance testing), Innovaré Offsite provides evidence-based fire resistance data to underpin building specifications. Responding to the evolving needs of designers and to reflect typical wall heights, Innovaré Offsite has tested at UKAS accredited test laboratories outside the UK in larger rigs up to 5m in height. Previously, load-bearing fire resistance testing in the UK was limited to 3m due to maximum available rig heights. This proven test data puts Innovaré Offsite ahead of the field, providing clients with a balance of Low Carbon + Fire Safe solutions. This rigorous testing process and substantial investment in fire safety tests undertaken in Dubai by Innovaré Offsite over the past year provide assurance to building specifiers, owners, and end-users alike.

Project:Kingfisher Court Client: Hertfordshire Partnership University NHS Contractor: Osbourne Architect: P+HS Architects Value: £42m Location: Hertfordshire GIFA: 23,450 m²WORLD CLASS, STATE OF THE ART FACILITIES The aim was to create world-class facilities providing the best mental health and learning disability services in a pleasant, airy, and comfortable setting. The 86-bedroom Acute Mental Health Unit was designed to blend into the landscape and create an effective healing environment. The construction method balanced building a 23,000m² structure with minimal disruption to on-site residents. Key design considerations included waste elimination, low energy use, carbon reduction, solar gain, and environmental protection. BREEAM EXCELLENCE The SIP Full Structure System enabled a fabric-first approach, meeting energy efficiency and sustainability requirements. Innovaré’s design and engineering expertise addressed technical challenges, ensuring simplicity in fit-out and services provision. Custom designed 6-meter panels were manufactured offsite and delivered just in time, reducing site work, noise, and dust. The BREEAM excellent rated building is naturally ventilated, energy-efficient, and clad in carbon-neutral timber. The SIP System integrated structure and insulation, reducing energy costs and allowing for better integration of M&E services, crucial in a healthcare environment.PROJECT OF THE YEAR AT THE DESIGN IN MENTAL HEALTH AWARDS 2015 The Kingfisher Court, Europe’s largest structure made entirely of Structural Insulated Panels, was built in less than 23 weeks. The structure used large i-SIP panels, ensuring zero waste and minimal disruption through offsite manufacturing. The project was a finalist for Health Care Project of the Year in the Structural Timber Awards 2015 and won Project of the Year at the Design in Mental Health Awards 2015, recognized for its visual appeal, sustainability, teamwork, and problem-solving. It was also a finalist for the “Service-User Experience” award

Sector:Leisure & HealthcareClient:Houghton Regis Management CompanyDuration:48 weeksArchitect:NORR Consultants LtdCompletion Date:14 January 2022Value:£4.4mThe scheme involved the construction of three stand-alone buildings with: an office and marketing suite which will offer flexible co-working opportunities for the local community, a cafe, and a community hall. The three buildings making up the Farmstead are arranged around beautiful landscaping with a courtyard that has a nature-themed play area, outdoor seating and bike storage.Andrew Morris, Business Development Director for Ashe Construction said: “We’re delighted to be providing this fantastic new community facility. Using sustainably sourced timber and offsite methods of construction we have ensured the most sustainable of buildings that fits with the aspirations of all parties involved. We hope it plays a central part in building a caring and diverse community.”A PLACE FOR SOCIALISING AND COMMUNITYThe Farmstead is the heart and soul of Linmere, a space where everyone is welcome. Sitting within its own landscaped grounds, The Farmstead consists of three barns arranged around a central courtyard. Inside this lively hub you’ll find a café bistro, a community hall for hire, an expanding retail offering, a pop-up for hire, plus yoga and fitness classes to participate in and a nature-inspired children’s adventure playground.A PLACE TO MEET, DINE AND ENJOY!Roam, a brand-new café bistro, offers a high-quality daytime café, proudly serving Really Awesome Coffee, with a range of snacks, cakes, and hot food. This is complemented with an evening bistro serving a modern, quality menu along with a selection of wines and beer.Located in the heart of The Farmstead Linmere, offering residents and visitors alike a social venue open from morning until night, Roam is the go-to venue for coffee, delicious food, and a very welcoming atmosphere. Whether you’re looking for a quick coffee break, a working lunch or a relaxed dinner with friends and family, Roam has something for everyone.

Project:Red Kite Academy Client:Northampton County Council Contractor:Ash Construction Architect:Architecture Initiative Value:£7m Location: Corby Northamptonshire GIFA: 3,150 m² In Northamptonshire, there has been a 9% increase in the number of children attending a special educational needs school over the last few years. Red Kite Academy was created to deliver much-needed school places for children with a range of learning difficulties and special educational needs. The benefits of offsite construction were successfully realised when Innovaré teamed up with Architecture Initiative and Ashe Construction to create a new and innovative design to deliver a high quality, airtight, energy efficient building using Innovaré’s SIP System. Regular team meetings between Innovaré, Ashe Construction and Architectural Initiative meant that a robust schedule for delivery was agreed in advance and design for M & E services was incorporated within the manufacture of the panels to avoid onsite clashes. Delivered two weeks ahead of schedule, the development achieved a rapid build programme using advanced timber technology. The enhanced performance benefits achieved using the i-SIP System, will reduce ongoing maintenance and energy consumption costs across the lifecycle of the building.The Red Kite Academy provides an inclusive and welcoming environment for a hundred pupils with additional educational needs. Together with the usual educational provisions, the Academy includes a hydrotherapy pool, a sensory suite and a studio flat to help prepare pupils for independent life. The Academy is designed to be flexible and adaptable, providing the capability to suit pupils with additional physical and educational needs. Early design collaboration between Innovare, Ashe Construction and Architectural Initiative enabled the delivery of an efficiently designed scheme. The design teams collaborated to ensure that the design met the specialist requirements set out by the client.Donna Luck – Head Teacher said: “Watching this school grow into this amazing space, with these wonderful children and staff, is truly inspiring. We know that we are already making a difference, not only to our children, but to their families and the wider community” Tom O’Dwyer, on behalf of the trust, said: “We are thrilled to finally take this crucial step as we move towards providing a desperately needed resource for the children and their families. We look forward with immense anticipation to seeing Red Kite Academy take its place in the family of wonderful Northamptonshire special schools.”

Project Name: Robert Clack SchoolSite: Lymington Fields Address: Dagenham, EssexClient: Barking and Dagenham LBCArchitects: Bond BryanContractor: Mid GroupProject Budget: £35mSize: 15,000m2The Robert Clack School is a large existing school in Dagenham. In order to provide education for the growing number of pupils in Barking and Dagenham – in conjunction with the new Lymington Fields residential development – the London Borough of Barking and Dagenham (LBBD) proposed to extend this site. The development of the site – by Bond Bryan and Bond Bryan Landscape in collaboration with Mid Group – was divided into 2 phases: the first being the creation of 2 new teaching blocks on the existing site ( +/- 4,300sqm) with phase 2 being the creation of a new all- through school (Lymington Fields) on an adjacent site. The Lymington Fields School site complements the adjacent housing scheme and forms part of LBBD’s regeneration plan for the area. This school is designed to accommodate 45 nursery pupils, 630 primary school pupils (3-form entry) and 900 secondary school (6-form entry) pupils. The Robert Clack School campus now forms the largest secondary school in Europe (16 FE). The school site is flanked to the west by a new public square developed by the housing developer, a new carriageway to the north and existing retail buildings lie to the east. To the south are existing 2-storey dwellings whose rear gardens abut the school’s southern boundary. The southeast corner of the site links to the Robert Clack Secondary School (Lower Site) via sports pitches. The Lymington Fields School is part of the Robert Clack entity and the above-mentioned sports pitches will be shared between the two schools.Lymington Fields School compliments adjacent housing scheme and LBBD’s regeneration plan School required to accommodate:45 nursery pupils, 630 primary school pupils (three-form entry) 900 secondary school (six-form entry) pupils.  16FE will form Europe's largest secondary school With tenders falling around + £12m above original £35m budget a 6-month review with designers, contractor, and the supply chain was carried out.  Through a collaborative approach the work realised a tremendous 12 month programme saving. The impact of this was to reduce the tendered figures from £47m down to £36m allowing the scheme to proceed.      How? Adoption of Intelligent Design/Offsite Approach:  Original Prelims c.17% of £47mRevised Prelims c.10% of £35m Saving in Prelims c.£4.5m             i.e.: reductions in site of staff and plant, reduction in the number of people on site, further reducing the             temporary accommodation costs, for example.3 different offsite solutions were incorporated and delivered concurrently achieving a massive programme reductionPrimary SchoolØ Innovaré Offsite Timber Panelised SIP Full Structural Superstructure. Secondary schoolØ Precast and cast in situ concrete frame, with Innovaré Offsite Timber Panelised SIP wrap system to external walls and envelope. Sports HallØ Traditional steel frame wrapped using a mix of Insulated Cladding + Panelised Brick Slips. Ensured best cost & time efficient solution Ensured site became watertight in 1/3 of the time v tradition estimates. Key Points Design as offsite/ Panelised SIP solution from the outset. SpansFenestrationsGeneral arrangement Having a fully beyond specification tested / robust systemUnderstanding that Building Regs have not yet caught up with MMC as a general system Some building control / fire engineers need to do more reviews and assessments to confirm that the building is safe.Understanding pros and limitations of the system (designer, contractor and client) Key figures School will realise utility saving of c.20% per annum equating to approx. £50K saving / yearOffsite Solutions reduced worked hours by 50% Zero Accidents OnsiteDelivered in just 15 months100% of the 734 tonnes of waste recycled  Flexibility Misconception that offsite = ‘boring box’Finding the right SIP approach (structural or wrapping) Performance Structural solutionVery good thermal and sustainability Carbon Zero TargetH&S on siteAcoustic and Fire – tested systems providing robust details

Project:Rockwood Academy Client: Acivico Contractor: Morgan Sindall Architect: Associated Architects Value: £14m Location: Birmingham GIFA: 2312m² Completion: October 2020It was identified by the Education Department that Rockwood Academy required an additional 400 plus school places to support the growth of the local community, increasing the school’s capacity from 648 to 1050. The work was funded through the Birmingham City Council Capital Education fund and procured through the Constructing West Midlands framework. SOLUTION Morgan Sindall Construction worked in partnership with Innovaré to complete the expansion of the existing Academy. The scope of works for the £14 million programme included the design, manufacture and assembly of a two-storey 2,200 ft2 building. An additional ten classrooms were built together with a new atrium, library, further science laboratories, a drama studio and a new multi-use games facility. OUTCOME The main structural frame used an innovative offsite modular structural insulated panel system (SIPS) to deliver superior performance and quality. The design champions the use of Innovaré’s BBA Approved i-SIP System – which outperforms traditional building methods, accelerates project delivery, reduces waste and improves sustainability. Images by John Kees Photography SIPS panels are one of the most thermally efficient structural solutions, and by opting for this innovative offsite method of construction, the team managed to maintain programme and reduce risk which was hugely important at the height of the COVID-19 pandemic. Advanced offsite construction techniques enabled the project to be cost effective whilst being highly energy efficient – reducing heating requirements for the lifetime of the school. Challenges were faced due to the pandemic when construction was disrupted early in the year. The team worked quickly to ensure that social distancing measures were applied consistently throughout the supply chain, meaning work could restart safely and meet the agreed completion date

Project:St Mary's Catholic Voluntary Academy Client: Department for Education Contractor: Tilbury Douglas Architect:Hawkins Brown Architects Value:£12m Location: Derby, Derbyshire. Completion Date: June 2023 Innovare duration onsite 12 Weeks 2GIFA: 2300 m² Framework: This is a DfE pathfinder project – the UKs first Biophilic school. Sustainability: Net Zero Carbon in operation Innovaré System:Psi-FASTConstruction is complete on the innovative eco-building for St Mary’s Catholic Voluntary Academy in Derby, following a fire that destroyed the previous school. This biophilic school is part of a pilot scheme for the Department for Education. Biophilic design increases occupant connectivity to nature, promoting physical and mental health, and the building is net zero carbon in operation. Innovaré Offsite supported the design, engineering, manufacture, and installation of the sustainable superstructure. The timber constructed school uses Innovaré’s Psi-FAST panels, designed for fire safety, thermal, and acoustic insulation, and loadbearing capabilities. Psi-FAST panels have an A1-rated non-combustible board and class 0 surface spread of flame rating, offering 60 minutes of standalone fire resistance. The single-storey school includes a primary school and nursery with pavilions arranged along a central canopy. Each age group has a shared learning space, and the entrance building features a hall and communal areas. The buildings are naturally ventilated with solar panels and heated via air source heat pumps. Green roofs enhance biodiversity and local ecology

Project:Staffordshire University Nursery & Forest School Client:Staffordshire University Contractor:Henry Brothers Construction Architect:Feilden Clegg Bradley Studios Value:£4.4m Location: Leek Road Site, Stoke-on-Trent GIFA:1,000m2Based on the building fabric targets of Passivhaus standards and utilising the latest green technologies the net-zero purpose built facility provides a full day care nursery with a 24-place classroom and observational suite with leading digital technology. See full details... PROJECT SUMMARY Located close to the University’s nature reserve, this brand new £4.4m carbon neutral facility, brings the forest setting to the University’s city campus. It is not only connected with its landscaped and idyllic surroundings, but also provides inspirational and flexible learning spaces that offer developing children digital experiences too. More than doubling the capacity of the University’s previous nursery premises, the new provision provides 100 full day-care places for children aged from 0 to five. It also has the capacity to provide childcare and education for children from five to 12 years outside of term time. The new nursery provision also incorporates a forest school facility that develops links with local schools and provides community participation opportunities. Single storey with Glulam timber frame, sustainable panelised superstructure solution with timber cladding and an external timber canopy covered walkway for social interaction. The building has a high-performance Innovaré Offsite envelope which is highly energy efficient, with the wider build incorporating measures such as Air Source Heat Pumps, Passive Cooling and roof mounted solar PV. KEY FEATURES IN THE NURSERY AND FOREST SCHOOL: • Four inspirational learning spaces with areas for food preparation and wet play as well as flexible floor space. • An authentic woodland experience for schools, especially those based in the city. • Opportunities to experience countless outdoor learning opportunities such as identifying nature, play-based learning, den building and forest art. • Gain digital experiences to help develop prerequisite skills to support future learning within a fast-paced digital world. • Play and learn in large, landscaped play areas. • Observational suite with leading digital technology to facilitate applied learning for trainee teachers, social workers, and University students. In its first year, Woodlands Day Nursery and Forest School was recognised with two awards, Construction Project of the Year in the CEF Awards 2022, and the Sustainability award at West Midlands Insider Property Awards 2022

Project:Thames Park Client: Department for Education (DfE) Contractor:Bower & Kirkland (B&K) Architect:Stride Treglown Value: £24m Location:Grays, Essex GIFA: 6950m2 Completion:September 2022SOLUTION Innovaré supporting Bowmer & Kirkland delivered the £24m Thames Park School through the DfE Offsite Framework. The proposed designs and plans for the school were carefully considered, with collaboration between project partners, staff at the school and the Design Review Panel at Thurrock Council. The Innovaré team managed the structural design, manufacture, and installation. Thames Park was constructed utilising a hybrid offsite approach incorporating Innovaré’s i-FAST panelised solution, integrating windows and external brick slips to the ground floor and cladding above. Roof cassettes were by Pasquils and pre-cast concrete floors by Creagh Concrete, with M&E specialist DBS supporting the fit-out solution for the plant room offsite. OUTCOME Taking the majority of the build offsite and using scaffold-less installation improved onsite health and safety. The project was 100% safe with zero hours lost to RIDDORS and accidents. Utilising offsite manufacture also allowed for a higher quality finish, with a robust testing and quality checking system to reduce ongoing maintenance. Basing the design on CIBSE, BS – U-Values as low as 0.21w/m2k were achieved, reducing energy requirements for the lifetime of the school. Insulated wall panels and precast concrete floors also allow enhanced temperature management, reducing heating and cooling costs and associated carbon output. Innovaré’s input assisted in the delivery of ‘Configure Offsite 3.0’ – a mature standardised yet flexible school solution, designed to exceed the stringent requirements of the DfE’s output specification and also reduce construction duration by 30%. The collaborative approach taken during the project culminated in enhanced Pre-Manufactured Value, reduced onsite construction time and minimised environmental impact. This further improved construction quality and health and safety.Paul Griffiths, Chief Executive Officer of Osbourne Co-operative Academy Trust, said: “We have worked very closely with the main contractors Bowmer & Kirkland and the DfE on the design of our new school and we feel the educational principles and digital vision that drive this project have been keenly thought through, so that this development delivers more than just a state-of-the-art school, but also a community facility that serves the local area and enhances the landscape in which it sits.” Headteacher of Thames Park, Kam Bains, said: “We are delighted and excited by the opportunity to deliver outstanding learning facilities and a permanent home for the wonderful students at Thames Park Secondary School. Thurrock students deserve the very best education in a happy and high achieving school.” Thames Park Secondary School

Client:Hertfordshire County CouncilDuration:63 weeksArchitect:Saunders Boston LtdCompletion Date:December 2023Value:£15.8mProcured via the Pagabo Framework, the new school replaces old existing buildings originally designed for mainstream teaching and will provide purpose-built accommodation that will meet the needs of secondary aged children with learning difficulties. The completed school will be Net Zero Carbon in Operation, to deliver upon the council’s sustainability goals.

Project: Three Rivers Academy Client:Surrey County Council Contractor:Bam Construction Architect: Scott Brownrigg Value: £27.1m Location:Walton-on-Thames, Surrey Innovaré Completion Date: February 2021 GIFA m²: 7,456m²COMPLEX REQUIREMENTS AND BESPOKE DESIGN TO STRINGENT BUDGET CONSTRAINTS Commissioned by the Surrey based Multi-Academy Trust the brief was to realise the vision of creating a world class learning environment. The proposed design took advantage of Innovaré’s SIP technology to balance the client’s desire for a dramatic 3-YEAR ENGAGEMENT TO DEVELOP THE RIGHT DESIGN Innovaré were approached by engineers Arup at the early design stage for their offsite expertise, to fulfil the distinctive design brief for a 16,000m2 new build. The Academy was set out as series of distinct spaces under a single roof to house teaching facilities, library, drama and sports centre. Working closely with architects Scott Brownrigg a design solution was developed that combined 4 mono-pitched wings off a central spine, where SIPs would be used to make the required cost savings. The Innovaré SIP wrap system would be used to over clad part of the building’s concrete frame, providing an insulating layer and airtightness line. The design phase also involved the tailoring of the panels to the bespoke design requirements, so as not to compromise on the original vision. Through value engineering and early engagement, Innovaré provided a simplified, energy efficient, cost-effective solution for the project. The use of SIP ensured that the structure was weather-tight in under 18 weeks, ensuring that the project was completed within the required timescales as well as budget without compromising on delivering a striking new facility. The school has already received excellent feedback from the pupils, teachers and parents for the difference it is making to the teaching and learning process.

Project:Turves Green School Client:Acivico Contractor:Balfour Beatty:Architect:Atkins Global Value:£23m Location: Birmingham Innovaré Completion Date: February 2021 GIFA m²: 6611m²NEED Located in Birmingham, Turves Green Girls’ School is a secondary school with 750 students. A feasibility study by Balfour Beatty concluded that the original school would not be able to obtain warranties to give the building a viable future. SOLUTION Architects Atkins Global designed a bright and airy new school, filled with natural light, with wide corridors to help ensure a calm and pleasant environment. Advanced offsite construction technology kept the build schedule on track despite the pandemic. Construction partners recognised the need for early engagement to enable the delivery of an efficient Design for Manufacture and Assembly (DfMA) approach. The construction strategy was for Innovaré to be involved right from the outset to bring the team’s offsite expertise to the fore. The building was designed specifically for Innovaré’s i-SIP system and a hybrid approach. To meet the performance and programme goals, an innovative hybrid design was developed integrating Innovaré’s BBA Certified SIP panels, hollow core concrete plank floors, and a lightweight timber cassette roofing system. This offsite hybrid technology has been proven to offer a radically quicker speed of build – reducing environmental impact, preliminary and overall costs. OUTCOME The new school has contemporary classrooms with interactive screens and stylish furniture, a dance studio, an immense sports hall, the main hall features a new sound and lighting system for event and performances – the purpose-built library is the focal point of the school. As Turves Green Girls’ School becomes King Edward VI Northfield School for Girls, the staff and students are determined that the wonderful building will now serve as a catalyst to transform opportunities, build aspiration, and further develop academic success

Project:Unity Campus Client:Howard Group Architect:Nicholas Hare Architects Value: £12m Location: Sawston, Cambridge Completion Date: June 2023 Innovare duration onsite 15 Weeks GIFA: 88,000 sq. ft Air Tightness: 1 via passive purple U-Value 0.13 (259mm i-FAST with additional insulation by others on inside face of panel) System: i-FAST/Wrap SolutionPhase 2 of a new £100 million technology and R&D campus in Sawston, south Cambridge is now complete, providing an additional 90,000 sq. ft of science laboratory space across three buildings. Built on Cambridge’s reputation within life sciences, this phase enhances Unity Campus and elevates the region’s role within the industry. Designed by Nicolas Hare architects, the building envelope is purposely designed to provide occupants with a healthy and attractive environment. Collaborative design development incorporating a concrete frame and advanced structural timber technology meant an innovative approach to the construction method could be adopted, bringing key advantages of sustainability and performance efficiency. The Innovare Offsite i-FAST Panels were selected for construction because they minimize embodied carbon compared to steel framing systems, achieving the sustainability objectives set by the client Howard Group. Effective collaboration with the architects ensured that the client’s performance specifications were agreed well in advance of the start date.

Project:West Coventry AcademyClient:Department for EducationContractor: Bowmer & Kirkland Architect: Strides Treglown Architects Value; £38.4m Location Coventry:Innovaré Completion Date Autumn 2023 Innovaré duration onsite 30 Weeks GIFA m²:12,099m² Framework:DfE’s Modern Methods of Construction Framework (MMC1) Innovaré System/ Solution:Psi-FAST panels included factory installed windows, insulation, and brick-slip cladding with a Passive Purple Coating to substantially improve airtightness.West Coventry Academy (WCA), which was procured through the DfE’s Modern Methods of Construction Framework (MMC1), is the result of a three-year research journey by Innovaré Offsite and a major investment by our partner Bowmer + Kirkland (B+K). It is the first of five pilot ‘net zero carbon in operation’ schools for the Department for Education (DfE) and used the panelised Psi-FAST solution to deliver a hugely energy efficient, offsite manufactured design. Delivering a PMV of 70%, Psi-FAST improves efficiencies by taking more construction processes offsite into our quality-controlled manufacturing environment. The factory fitting of vapour control, windows, and cladding enhanced the quality and integrity of important detailing whilst also accelerating the construction programme. Innovaré’s Psi-FAST panels included factory-installed windows, insulation, and brick-slip cladding with a Passive Purple Coating to substantially improve airtightness. The hybrid solution integrates Psi-FAST wall panels with roof cassettes and pre-cast concrete floors and stairs. Scope of works also included offsite manufactured volumetric plant rooms for the project which Innovaré designed and delivered in collaboration with our M+E specialist, DBS. Increasing Pre-Manufactured Value to 70%- a key driver for the DfE, the Innovaré building solution achieves thermal and airtightness levels required for net zero carbon in operation. This project exemplifies the development Innovaré has undertaken to advance the application of the Innovaré offsite manufactured Psi-FAST system. The result is a net zero carbon in operation building with high-performing acoustic attenuation combined with maximising natural light: ultimately providing an optimum learning experience for staff and students.

Project:Ysgol Gynradd Gymraeg Llyn y Forwyn Client:Rhondda Cynon Taf County Borough Council Contractor: Wynne Construction Architect:Arcadis IBI Architects Value:£10m Location: Forwyn in Ferndale Innovare Completion date:December 2024 Innovare duration on site 12 wks GIFA: 1929m²PROJECT SUMMARY The Ferndale school will receive a brand-new building, in a multi-million-pound investment. The 21st Century facility will be built at the former ‘Chubb’ Factory at Highfield Industrial Estate, delivering improved facilities for staff, pupils, and the community in 2024. The proposals will also include ecological enhancement measures including for hedgehog, bats and birds and there will be a landscape strategy with work to boost the biodiversity and ecology of the area. Enhanced outdoor spaces will support the delivery of all curriculum activities, while a staff car park and bus and parent drop-off point will also be provided on site. The new school building will expand the local Welsh Medium primary offer and will include modern, flexible, and accessible facilities with community use. Enhanced outdoor spaces will support the delivery of all curriculum activities, while a staff car park and bus drop-off point will also be provided on site. The new building will also be Net Zero Carbon in operation, supporting the Council and Welsh Government’s climate change commitments. The school is the first of its type to utilise Innovaré Offsite’s psi-FAST sustainable superstructure solution.

Project:Ysgol Newydd Corn Hir Client: Anglesey County Council Contractor: Wynne Construction Architect: Lovelock Mitchell Architects Value: £10m Location:Llangefni, Anglesey Completion Date: April 22 Innovare duration onsite 14 weeks GIFA m²:2932m2 Airtightness: 5m3/m2/hConstruction of the £10m Ysgol Newydd Corn Hir primary school on the outskirts of Llangefni, Anglesey, opened its doors to pupils in April 2022. The school provides the 250 pupils with the facilities and resources to include modern and well-equipped classrooms and suitable outdoor areas for play and learning. The school replaced the old Ysgol Corn Hir which had been previously deemed as “not fit for purpose”. Innovare’s Structurally Insulated Panel System works to a detailed 3D design model in which potential clashes and buildability issues have been resolved. This provides the greatest possible certainty that buildings will be ready for use on schedule and delivered within the agreed budget. The technology is also significantly less prone to delays caused by poor weather or shortages of materials and skilled labour. The Innovaré SIP System accelerates project delivery and delivers ambitious building performance outcomes. The new school is designed specifically around the needs of the children that will be attending, and it will provide an outstanding educational setting. Careful consideration has been given to all aspects of the design process to help promote engagement, well-being, and achievement. Structural insulated panel external walls were used for the teaching wings. Having collaborated on several education projects, Wynne Construction, Innovaré, and Lovelock Mitchell Architects have established an excellent working relationship. This permitted the project team to efficiently identify the most effective way to deploy offsite methods. Airtightness of 5m3/m2/h Extensive use of structural timber reduced embodied carbon levels as well as significant sequestered carbon within the timber structure. Delivering this level of real-world performance alongside time and cost savings is the product of a close partnership.Mr Rhys Roberts, the headteacher has been in post for the past eight years said.: “The children, parents, governors, and staff were “delighted and excited” about their new school. It is not often in this career that you get the opportunity to be at the beginning of a school’s history. To have a say in its future and part of the team helping to plan it for the generations of children that will come here, it is quite a privilege. The new school has been purposely built with the new curriculum in mind, and it has so much more space and facilities”.