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Fire Rated Decking and Class A substructure

Fire Rated Decking and Class A substructure

Wallbarn Ltd

Refurbishment of terrace with Class A fire rated non-combustible decking system. Exadeck porcelain decking boards were fitted to Wallbarn aluminium rail substructure with Class A MetalPad EX adjustable height pedestals. Retro-fitting of entire terrace to comply with fire regulations Approved Doc B and BS 8579.
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Ceramic tile rail substructure system

Ceramic tile rail substructure system

Wallbarn Ltd

Laying ceramic tiles on flat roofs, terraces and podium decks has been made easier with the development of the Rail System, an integrated substructure system to increase stability of suspended tiles. The Rail System incorporates an adjustable height pedestal with a special clip head fitting, a specially profiled aluminium rail which clicks onto the headpiece without the need for mechanical fixings and a top headpiece which slides along the rail to hold and position the tile. By tying the pedestals together via the rail, there is far less risk of an individual pedestal moving or changing height, leading to far less risk of a tile rocking over time. This assures the integrity of the upper surface and gives a health and safety improvement to the area.The rail gives added structural stability as the weight is distributed laterally along the rails and not driven directly downwards onto the pedestal beneath. The top headpiece can be slid along the rail to fit to the corners of the tile above. This means the edge of the tile does not necessarily have to be directly above the pedestal, giving much greater flexibility for positioning.Consider the possibility of a drainage outlet or other awkward detail being directly beneath the edge of a surface tile. Instead of having to cut the tile back, simply move the pedestals away for the outlet and let the rail circumvent the hazard. Position the top head in the correct place to fit around the corner of the tile and the issue is addressed quickly, securely and easily. The rail system brings greater lateral stability to the tiled deck and is a faster, more efficient way to lay porcelain tiles and slabs. It is a major technical improvement to suspended tile and slab installations.
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Beacon Quay, Torquay

Beacon Quay, Torquay

RYNO

The rotten timber sub-frame and deck of the walkway at Torquay harbour is replaced by composite decking supported by the strong and sturdy Ryno complete aluminium decking substructure system.
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ROM Ltd

ROM Ltd

Bauder Ltd

ROM Ltd is a specialist manufacturer of reinforcement solutions that has facilities located throughout the UK and Ireland. The waterproofing on the roof of their Sheffield manufacturing facility had exceeded its serviceable life and the main-substructure was extremely corroded leaving it unstable and requiring urgent remedial work.
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One London Wall Circular Decking

One London Wall Circular Decking

EnviroBuild Materials Ltd

Our client required a bespoke fit-out with significance placed on meeting environmental standards and adhering to building regulations.Project BreakdownEfficient installation was another important consideration. As this project was a refurb, all the doors and balustrades were already fitted, with as little as 45 mm build up height in some areas. This project required a versatile substructure solution and careful planning.The SolutionOverlooking St. Paul’s Cathedral and benefiting from panoramic views of the London skyline, the curved aspect of the 10th floor terrace area presented an interesting challenge. The angled cuts create more deck board wastage than usual, but with support from EnviroBuild this was allowed for and calculated before the works started, helping to manage costs and ensuring no delays.Project DetailsSize: 168 m²Product: Stone Hyperion DeckingSubstructure: MESA Aluminium Joists, MESA Aluminium PedestalsClient: Collins Construction LimitedArchitect: BDS Architecture and Interior DesignSub-Contractor: BOA ContractorsLocation: London
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Case Study: M7 Roof Terrace

Case Study: M7 Roof Terrace

RYNO

The screened rooftop garden which sits atop the new Westfield M7 commercial office development offers outstanding views out over London's skyline. PaveRail™ substructure system from RynoPaveSupport was used across the terrace. With a build-up of over 400mm to finished floor level and high-levels of foot-traffic, PaveRail will stay completely rigid and keep slabs in place.
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The Energy Centre. London City Airport

The Energy Centre. London City Airport

BTS Fabrications Limited

Installer – Prater / LindnerMain Contractor – TBCArchitect – Pascall+WatsonClient – LCASystem – Vantage®️ MF in CortenThis is our CWCT tested Vantage®️ MF in Corten metal This was mechanically face fixed to the substructure by expert installation partners, Lindner PraterThis shows pre weathered and a fully weathered finish and looks absolutely stunning and was a recently nominated for the best use of specialist metal at the Façade Awards
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Troon Flats

Troon Flats

Castle Composites

Our client wanted a low maintenance but high quality finish for the balconies on a build of high end flats and penthouses.Castlewood composite decking was chosen as it provides good slip resistance and a very luxurious finish. Our composite decking is very low maintenance due to the unique polymer cap that is applied to the decking boards during production. This particular deck board is supplied with a 25 year limited warranty for domestic applications and a 10 year limited warranty for commercial applications. Terms and conditions apply.Our aluminium substructure system was chosen as it is quick and easy to install and will never rot like traditional timber joists. The balconies also had very low thresholds in some areas that could not have been overcome with traditional timber joists.The aluminium substructure was assembled in frames with joists running at 400mm apart to provide adequate support for the composite boards. Additional joists were also installed to support the ends of each decking board where two ends meet.Each aluminium frame was then laid on our DD adjustable pedestals to make them completely level. Decking boards were then secured to the aluminium with our unique fasteners that work with our boards and aluminium profiles.If you have a project that may require this system please get in touch with your dimensions and we will happily provide a quotation for everything required.
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Clockwork Building Rooftop Balcony Decking

Clockwork Building Rooftop Balcony Decking

EnviroBuild Materials Ltd

The client was looking for a low maintenance and environmentally friendly alternative to using timber decking on their upcoming refurbishment project on 480 m² of commercial London office space.In addition, as the client was operating a busy worksite they required next day bespoke deliveries to fit their schedule. EnviroBuild, having large stocks and a fleet of delivery vehicles were ideally equipped to deliver the Hyperion wood-polymer composite decking, made of 90% recycled material, at short notice.The SolutionWith EnviroBuild’s expert team on hand to support full project take off, from design to delivery, the client received the full commercial support they required to complete the job on schedule.Utilizing the maintenance free Manticore recycled plastic lumber the client was able to install the decking substructure quickly over their flat roof surface, with the confidence knowing it would never require treating or replacing in years to come. They also used a combination of the modern White Ash and Stone coloured decking boards to break up the different areas of the building with great effect.Customer FeedbackAfter the successful installation and service received from the EnviroBuild team, the client has continued to use the decking products across a number of other large refurb and new build properties.Project DetailsSize: 480 m²Product: Stone & White Ash Hyperion DeckingSubstructure: Manticore Plastic LumberLocation: London
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iDecking for high end residential project

iDecking for high end residential project

Wallbarn Ltd

The client was looking to replace an old wooden walkway. Their contractor recommended iDecking because of its low profile aluminium substructure and composite boards which require far less ongoing maintenance. The installer removed the old decking then used Wallbarn’s heavy duty MegaPad pedestals to underpin the iDecking rail system. These were screwed to the concrete lintels before the aluminium under rails were screwed into the pedestals. The laying pattern followed the architect’s original design, drawing the eye down the length of the walkway. This job took 2 weeks to complete and the client is delighted with the results.
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iDecking walkway in high profile modern style home

iDecking walkway in high profile modern style home

Wallbarn Ltd

The client was looking to replace an old 67 metre long wooden walkway surrounding a pool. Their contractor recommended the Decking system due to the low profile aluminium substructure and moisture-proof composite boards which require far less ongoing maintenance. The installer removed the old decking to reveal the sub base, then used Wallbarn’s heavy duty MegaPad pedestals to underpin the iDecking rail system. Our proposed laying pattern complemented the architect’s original design, drawing the eye down the length of the walkway. The entire job took two weeks to complete. The client is delighted with the results.
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Single Ply Warm Roof Waterproofing on Residential block of flats.

Single Ply Warm Roof Waterproofing on Residential block of flats.

Koster Aquatecnic Ltd

The waterproofing to a large residential flatted development in London was carried out using the Koster TPO membrane.This warm roof design incorporated the Koster TPO Fleecebacked membrane mechanically fixed through PIR insulation, Koster Vapour Barrier and into the timber substructure as per the wind load calculation.An interesting project with many challenges that were all individually designed by the Koster technical team in collaboration with the project architects.The final roof incorporates hard standing areas, sedum and green roof sections, a solar panel farm and decorative stones.A beautifully deigned and usable area providing residents an amazing view over London.
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Garden Pavilion Decking

Garden Pavilion Decking

EnviroBuild Materials Ltd

For two existing units, a delicate garden terrace pavilion provides additional kitchen dining space and outdoor utility.Project BreakdownThe pavilion is set inside a planted terrace with special focus put on complimenting the existing structure with a delicate palette of materials.Customer FeedbackPioneer Granite Composite Decking set a muted charcoal backdrop for a stage of vibrant vegetation. The sustainable credentials of the materials reflect the harmony of the natural overgrowth and the use of Manticore plastic lumber and MESA Decking Pedestals ensured quick and easy installation.Project DetailsSize: 75 m²Product: Granite Hyperion DeckingSubstructure: Manticore Plastic Lumber, MESA Adjustable Decking PedestalsClient: Birds Portchmouth Russum ArchitectsLocation: London
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Park Heights Rooftop Terrace Paving

Park Heights Rooftop Terrace Paving

EnviroBuild Materials Ltd

Park Heights is a prime project at the forefront of Network Homes’ transformation of the Stockwell Park Estate. Comprising of 159 high-quality apartments with large private balconies, a sky garden and communal terraces across its 20 storeys, Park Heights needed a non-combustible solution for its external spaces to ensure the security of the building and its residents, aligning with recent changes in fire legislation.Project BreakdownThe development is beautifully constructed, infiltrating new life into the surrounding area with light colour schemes, clean lines and contemporary aesthetics. This design was winner of the RIBA London Regional Award in 2017; a scheme that celebrates the best architecture in the UK and around the world. The build also received an award for its design at the National Housing Awards in 2016.The SolutionEnviroBuild provided around 900m² of fire-rated Luxury Italian Porcelain from our Ergo collection for two terraces on this award-winning project, including the rooftop space. Being scratch, stain and fade resistant, our paving was a brilliant addition to the range of resilient materials installed on this build. We additionally supplied complete substructure for balconies across the development.Defined and specified to meet Class A1 and A2 to EN13501-1 standards, our non-combustible paving solutions are fully compatible with the latest developments in fire safety legislation. Using gaskets with adjustable steel pedestals, slip-proof rubber membranes and secure paving spacers, EnviroBuild’s A-Class fire-rated systems meet the needs of a wide variety of both commercial and residential spaces to provide security, strength and adaptability where it is needed most.Project DetailsSize: 900 m²Product: Sand Outdoor Porcelain Paving, Iron Outdoor Porcelain PavingSubstructure: MESA Paving SupportsClient: Network HomesArchitect: PRPLocation: London
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Luxury Car Valeting Centre, Belfast

Luxury Car Valeting Centre, Belfast

Dura Composites Ltd

d² Dura Grating Mini Mesh and Solid Top Raised Flooring | Case StudyNew Glass Reinforced Polymer (GRP) Mini Mesh and Solid Top d² Dura Grating is the ideal raised flooring solution for luxury car valeting centres, car workshops and other automotive facilities thanks to its lower cost, weight saving and improved visual inspection capability versus previous generation grating.The Dura Composites raised flooring solution is a full design and supply system, incorporating both the raised pedestals, floor grating and mounting system. The unique d² Dura Grating design also allows for improved visibility of the substructure below, offering a clear view of draining liquids from the valeting process from a much wider range of angles than were previously achievable.
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Gramophone Works Office Space Decking

Gramophone Works Office Space Decking

EnviroBuild Materials Ltd

This project sees the refurbishment and remodelling of a collection of warehouse buildings to create a new hub for Kensal Green.Project BreakdownThe overall philosophy of the development is to initiate commercial rejuvenation. The project takes a long term view on material quality and build construction that will eventually see it fit into a much larger development.The SolutionThe Gramophone Works, which won the New London Awards 2021 Environmental Prize, is a forward-thinking commercial office building that supports green construction technology. Benefitting from a great quantity of outdoor amenity thanks to spacious terraces covered with Hyperion composite decking.Project DetailsSize: 600 m²Product: Silver Birch Hyperion DeckingSubstructure: MESA Aluminium JoistsArchitect: Studio RHEContractor: Graham ConstructionSub-Contractor: BWC ltdLocation: London
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Non-Combustible Luxury Italian Porcelain- Bomore Road

Non-Combustible Luxury Italian Porcelain- Bomore Road

EnviroBuild Materials Ltd

EnviroBuild provided 223m² of Non-Combustible Luxury Italian Porcelain for the The redevelopment of 1 Bomore Road, located in Kensington London. This project  involved the removal of outdated wooden planks to be redesigned and fitted with high quality materials and non-combustible options. This contemporary 5-storey project, orientated around unique architecture, luxury living and sharp aesthetics, now offers 32 new residential units. Developed with a focus around landscaping, modernity and sustainability, 1 Bomore Road needed external flooring materials that would suit the existing clean creative of the project plans and comply with contemporary construction requirements, contributing to its unique architectural juxtaposition of harshness and harmony.Due to the non-combustible benefits and sustainable values, EnviroBuild’s Porcelain Paving and 145 Pro-Grip aluminium decking was chosen to furnish the external floors and attachments on this leading-edge development.From the Luna range, silver porcelain tiles brighten the communal courtyard, patio and corridor areas of 1 Bomore Road, as well as the rooftop penthouse terrace, providing an authentically light and natural stone furnishing. Offering impressive durability, stain resistance and anti-fade technology, the fire-rated A-class porcelain flooring system has been engineered to be naturally slip and scratch resistant. Furthermore, made with 40% recycled material and 100% renewable energy, EnviroBuild porcelain paving is designed to the highest standards, offering innovative solutions to current harmful construction materials and methods.These reliable fire-rated porcelain tiles are supported by complete non-combustible substructure and accessories for a beautifully efficient and time-saving balcony and terrace flooring option, making planning and installation as easy as possible.Project DetailsSize: 223m²Colour: Silver 800x800mmProduct: Non-Combustible Luxury Italian PorcelainSubstructure: Non-Combustible pedestalsLocation: LondonClient: Graniger Plc.Contractor: Axis EuropeArchitect: 3D Reid
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APL Case Study - APL SnapLoc™ & Airwall™ Cladding - Broxbourne Business Centre

APL Case Study - APL SnapLoc™ & Airwall™ Cladding - Broxbourne Business Centre

Architectural Profiles Ltd

Project: Broxbourne Business CentreDate: 2022 Background:·        APL were engaged with the architect early in the project design and specification process·        APL worked closely with the architect and powder-coating manufacturers to select the correct colour shade for the perforated areas·        APL’s design team assisted with detailing the challenging interfaces between different cladding types·        APL provided all structural calculations Systems:·        550m² of APL SnapLoc™ traditional standing seam system in steel with a RAL 7016 PUF coating ·        700m² of APL AP18HR-Airwall™ perforated sinusoidal profile with an APL Oxide3 PPC coating ·        APL Tritherm™ GALV sub-framing to SFS substructure for APL SnapLoc™ areas·        APL AluE™ Tritherm aluminium sub-framing for AP18HR-Airwall™ areas·        All flashings, fixings and accessories  Building Location:·        Broxbourne
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APL Case Study - Aluminium APL SnapLoc™ - The Renaissance, Hove

APL Case Study - Aluminium APL SnapLoc™ - The Renaissance, Hove

Architectural Profiles Ltd

Project: The Renaissance Date: 2022 Background:·        APL’s strong supply-chain relationships enabled the correct specification of aluminium and paint coating for a marine environment to be secured at a time of severe material shortages·        APL’s design team worked closely with the installer, helping to detail the challenging interfaces between different cladding types·        APL provided all structural calculations Systems:·        1,000m² of APL SnapLoc™ traditional standing seam system on marine-grade aluminium with a PvF2 coating in RAL 9002 and RAL 9006·        APL Tritherm™ GALV sub-framing to SFS and concrete substructure for APL SnapLoc™ areas·        100m² of APL Custom Bespoke Newton-range castellated profile in aluminium·        PPC aluminium infill panels and copings·        Complex bespoke feature flashings in PPC aluminium ·        All flashings, fixings and accessories  Building Location:·        Hove
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Postmark Apartments, Farringdon

Postmark Apartments, Farringdon

RYNO

Postmark is a new residential development on the site of the former Royal Mail Mount Pleasant Mail Centre. In addition to being involved with the paved roof terraces within the new Pheonix Place development, Ryno worked directly with Broadway Malyan Architects to come up with a decking solution for the private balconies.System UsedTerraSmart® Aluminium was used across each of the balconies, with RD-FR adjustable decking pedestals and joist supporting over 2000m2 of sleek aluminium deck boards. Concrete slabs were laid between the substructure and deck boards to help counter wind uplift by increasing the overall dead load of the system.Testimonial “Approaching Ryno was a really easy thing to do…I felt confident using them.”– Gareth Rowe, Principal Landscape Architect, Broadway Malyan Want to hear more? View Gareth’s full video testimonial here.
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Colbourne Place

Colbourne Place

Fixfast Ltd

TSL secured the contract to install the rainscreen façade at Colbourne Place, a prestigious apartment block in Woking. To create the structural aluminium framework for the substructure, helping hand brackets were used, with the framework being secured with DrillFast A2/304 stainless steel frame fasteners. Throughout the project, a Kanban (just in time) delivery model was utilised, supplying the fixings for each of the four elevations as TSL began that phase of construction."When we are working on a façade project we aim to install one elevation at a time; it is therefore important that our supplier can be flexible delivering the right components for the façade fixing system when we need it. That way we don't have boxes of fixings on-site where they could get damaged but are able to progress at the speed we need to install the rainscreen support system, such as the CAD files with bespoke fixing patterns and technical datasheets"Aaron Humphries - Contracts Manager at TSL
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What you see is what you get

What you see is what you get

RENOLIT Cramlington Ltd

Roof with a message... CHALLENGEFor the renovation of the arena Antwerp Sports Palace the architect wanted to design a roof that gave a message. From the air people should see an “A” appearing. This A would be the A of the county Antwerp and not the A from the city Antwerp. Also with the possibility to have (solar) energy production installed on the roof. SOLUTION Six new colours within the RENOLIT ALKORPLAN roofing range were developed specially for this prestigious project. The existing green coloured synthetic roof was used as substructure. The whole roof received extra insulation (thermal and acoustic) and the new RENOLIT ALKORPLAN roofing membranes were mechanically fastened following an installation plan. All the membranes for the Antwerp Sports Palace not only had a special colour but also a special finish with an invisible protective coating. All membranes have excellent fire resistance for roofs with a higher slope. On the south side of the roof amorphous solar panels were installed upon the RENOLIT ALKORPLAN roofing membranes. 
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The Lock, Greenford Quay, West London

The Lock, Greenford Quay, West London

Dura Composites Ltd

Dura Deck Flip® Composite Decking | Case StudyThe Lock at Greenford Quay is a development of 194 waterfront apartments, located in the London Borough of Ealing in West London. It features a beautifully landscaped garden with innovative seating areas and a stunning rooftop terrace with panoramic views.Landscape Architects and Environmental Planners Standerwick Land Design worked with landscape services specialists Valley Provincial to bring the new areas to life. With over 45 years’ experience, Valley Provincial has won multiple awards for its high-end commercial and residential projects.The company was responsible for the installation of Dura Composites’ Class Bfl fire-rated Dura Deck Flip decking and A2 fire-rated substructure system on the terrace and within the communal garden. Wanting to create a natural look and feel that enhanced the pretty waterside setting, but which met stringent safety protocols, Valley Provincial chose Dura Deck Flip in the Weathered Cedar and Pebble Grey colour pairing.
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Intercontinental Hotel, Park Lane London

Intercontinental Hotel, Park Lane London

Wedi Systems (UK) Ltd

HLM, the architectural practice had a very high-end, designer lead project at Park Lane London, which required bespoke components mixed together with standard products forming a warrantied bathroom solution for the client. 15 types of different bespoke XPS shower trays were created for this project and used across the 460 rooms spread over 3 phases.240 bespoke XPS niches were installed and in 210 cases substructure sets were used to reach the required 100mm installation height thus allow for a straightforward replacement of old baths with showers without having to modify the existing pipework.In all bathrooms, wedi XPS building boards were used in 12.5mm thickness for walls and 10mm thickness for floors.RESULT: Thanks to the sub-contractor Milk Leisure, an Approved Partner of a leading manufacturer of XPS shower/bathroom systems, the client received a 100% waterproof bathroom with a 15 year manufacturer’s warranty on the whole installation. 
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Non-combustible aluminium decking- Acton Gardens

Non-combustible aluminium decking- Acton Gardens

EnviroBuild Materials Ltd

We provided 260m² of our Hyperion non-combustible aluminium 145 Pro-Grip Decking for Acton Gardens Phase 9.2. Acton Gardens is the regeneration of the former South Acton Estate - this particular phase consisted of a 15 storey structure, totalling 203 units. This project demonstrated an amazing approach to mindful practise through fantastic external appearances and brilliant work with the local community. The assurances made in terms of the environment, safety, and personnel were outstanding.Our client sought a dependable and contemporary non-combustible aluminium decking for their residential balconies. The hidden fastener system used in conjunction with Hyperion 145 Pro-Grip provided a robust flooring solution with a crisp finish that could easily be installed on aluminium joists. The end result is balcony flooring which fulfils legislative requirements as well as our clients aesthetic desires.Project DetailsSize: 260m²Colour:Anthracite GreyProduct:145 Pro-Grip Aluminium DeckingSubstructure: Aluminium JoistsLocation: LondonClient: AYM Services
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Trinity Mews Residential Remediation

Trinity Mews Residential Remediation

RYNO

The Trinity Mews project is a residential property in Stepney, in the East-end of London. As a remediation project, the building already featured a roof terrace in disrepair that needed to be replaced. Originally fitted with timber, the wood had begun to rot away. The system used - TerraSmart AluminiumThis is a non-combustible decking system designed for use on terraces or waterproof substrates. The RDFR pedestals, with base rubber shock pads and ADS25 joists, formed the system substructure of the remediated terrace. The finish was made using ADB-60 aluminium decking boards in Anthracite Grey. The TerraSmart Aluminum system is IGNO certified meaning it satisfied the requirement to be A2 s1 d0 fire classified.Further improving on the timber deck it replaced, the system had to be durable and slip-resistant. As ADB boards are classified as a "low slip risk" on wet and dry and see no signs of wear after 100,000 footfalls, they comfortably met both sets of criteria.Location: StepneyCompleted: 2021Client: A property management company
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Yale Campus, Wrexham

Yale Campus, Wrexham

Technal

Located on the north side of Wrexham town centre, the BREEAM excellent Yale Campus one of the largest projects undertaken by Coleg Cambria across its network of six campus sites, which has a base of 7,000 full time and 20,000 part time students.Maximising daylight and ventilation, the glazed façade spans 1,200 sqm across the building. Specified for proven performance and thermal insulation, TECHNAL curtain walling offers a fully capped, mullion-drained solution. With an aluminium substructure width of 52mm, it creates a slim sightline while also providing the necessary strength and inertia requirements.Contributing to higher credits for the critical Energy 01 part of BREEAM, which is concerned with the reduction of energy use and carbon emissions, TECHNAL A-rated Dualframe 75 Si windows offer exceptional energy efficiency. For the Yale campus, a U-value of 1.1W/m2K was achieved. As well as being inserted within the curtain walling, the windows have also been fitted in a vertical panel format to create a striking rectangular pattern within the gold cladding.
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McMillan House Apartment Decking

McMillan House Apartment Decking

EnviroBuild Materials Ltd

A large commercial client of EnviroBuild required a contemporary and low maintenance decking solution for their purpose built flat refurbishment project in South London. The decking would be supported over a flat roof surface, plug on balconies and garden decking areas, so required a versatile decking bearing system.The SolutionThe project used 400 m² of Hyperion Granite Pioneer decking installed on a sub-frame made of non-rot Manticore recycled plastic lumber. To support the decking over the low profile balconies and taller flat roof sections, adjustable decking supports were used. The various sizes of pedestals, allowed both very shallow decking heights and other sections to be supported securely with minimal installation time.Customer FeedbackThe client loved the look of the Granite Pioneer decking against the classic redbrick building. Combined with the modern glass balustrade, they created the perfect outdoor living spaces.Project DetailsSize: 400 m²Product: Granite Hyperion Composite DeckingSubstructure: Mesa Adjustable pedestals & Manticore Plastic LumberLocation: London
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Platforms and stairs for grandstand systems - plank gratings

Platforms and stairs for grandstand systems - plank gratings

Elefant Gratings T/A PcP Gratings Ltd

The task was to replace old wooden floor planks with modern, robust, weatherproof and slip-resistant steel flooring and stair treads that met all the customer’s requirements pertaining to load. In particular, the customer was keen to reduce the strain on workers during both dismantling and assembly. Furthermore, it was also necessary to reduce the noise pollution which occurred when working with metal against metal.The solutionIn cooperation with our customer, the customer’s assembly teams and our product development department, solutions were developed that met the above requirements.User safetyOne of the main challenges which had to be addressed in the customer specification was the requirement for a slip-resistant surface. Here we were able to incorporate a surface design based on our PcP OPTIMO® O2 surface, which has already been used for a wide range of projects worldwide. OPTIMO® O2 is certified according to R13/V10 slip-resistance and meets the strict demands to slip-resistance. OPTIMO® O2 grating discreetly improves safety for visitors during an event while also improving handling for the installation team.With a very small surface perforation of only Ø 5/9 mm, people frightened of heights are unable to look down directly through the platform on which they are standing, thereby guaranteeing a sense of security. Furthermore, this profiling solution offers perfect drainage, ensuring that the floors always remain dry.Combining aluminium and steel – a lightweight solutionFor the system flooring, a combination of aluminium and hot-dip galvanised steel was chosen to reduce weight without compromising capacity. For example, the gratings used for floors and treads were supplied in aluminium and screwed together with high-strength steel end pieces to form a complete unit. This reduced the weight of the components, and provided a significant ergonomic advantage compared to the wooden planks which had been used to date.Reducing noise pollutionDespite the considerable weight reduction from using individual components, another challenge presented itself. Some of the treads and platforms on the metal substructure produced considerable rattling noises. However, even this challenge was overcome with a slightly unconventional method. By installing small oak blocks in the steel end pieces, the fixing points were tightened on the substructure, which significantly reduced the rattling noises.The resultThe customised solution combined steel and aluminium PcP products to provide extremely safe gratings for system floors and stairs for mobile and stationary grandstands. The solution is more ergonomic, lighter and meets the high requirements for safety and load bearing.Furthermore, it meets the overall objective of ensuring safe events for visitors. A successful event relies on the successful implementation of grandstand systems.
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Forum "Gold und Silber"

Forum "Gold und Silber"

Schöck Ltd

Forum "Gold und Silber" with its impressively unusual facade incorporating a thermally separated steel structure. The unusual facade with its warm golden colouring and square cut-outs is fastened to a steel substructure that, in turn, is anchored to the reinforced concrete building with Isokorb® T types SK and K. The design of the magnificent envelope made from aluminium slabs with gold-coloured coating is testament to the goldsmithing that has been a traditional craft in Schwäbisch Gmünd for more than six hundred years. The concept envisaged strict separation of the core from the envelope: A multi-angled lightweight structure made of square façade panels coated with a substance that is reminiscent of gold leaf encases the five-floor reinforced concrete skeleton structure measuring 19 x 19 metres. The aluminium skin is set at a distance and features more than 1000 cut-outs of various sizes at interestingly different intervals.Getting a grip on thermal bridgesThe aluminium panels are fastened to a steel frame anchored with Schöck Isokorb® T type SK elements to the load-bearing reinforced concrete skeleton structure. In addition, Isokorb® T type K elements transfer the loads from cantilevered concrete slabs into the concrete structure. Without these load bearing thermal insulation elements, it would not be possible to implement such a facade design nowadays, given the thermal bridges at the joints. Schöck Isokorb® T type SK transfers negative moments and positive shear forces from steel components, such as cantilevered facade substructures, balconies and canopies, to concrete components. Whereas Schöck Isokorb® T type K is designed for cantilever reinforced concrete balconies and concrete slabs. This Schöck Isokorb® T variant also transfers negative moments and positive shear forces.Modern precious metal designAccordingly the Schöck Isokorb® T plays a key role in enabling implementation of the unusual facade design, which turns the building into a striking statement of modern architecture. A total of 767 aluminium panels were used. Their unmistakable, warm golden colouring comes from Duraflon coating, which is enormously resistant to bleaching and colour changes. Depending on the angle of the sun and the position of the observer, the Swabian nugget on the banks of the River Rems shimmers in different shades of metallic gold, while at the same time proving "all that glitters is not gold". Nevertheless, the Forum Gold und Silber still knows how to impress, long after the State Garden Show has finished.
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Malmaison Hotel Composite Decking

Malmaison Hotel Composite Decking

EnviroBuild Materials Ltd

Slate Hyperion Frontier Composite Decking was selected for Malmasion Hotel's renovations. The client had old and weathered hardwood decking in the hotel terrace areas and all of the room balconies, on a seafront hotel which required replacing as part of a complete hotel refurbishment.To replace the current decking the client required a commercial grade, anti-slip board that could withstand the harsh salt water environment for over 25 years.The SolutionFrontier range in the Slate colour was specified for the project as the highly durable outer board layer provided the perfect protection against the elements and the high customer usage. With the additional warranty against stains and fading the client was assured at the lasting quality and aesthetics of the board with little maintenance ever being required.EnviroBuild’s expert team also provided full project support including bespoke short notice delivery direct to site, which helped the client complete the job on schedule.Customer FeedbackAfter the successful installation and service received from the EnvrioBuild team, the client has specified Hyperion decking on a number of other Malmaison hotels across the UK.Project DetailsSize: 450 m²Product: Substructure: Treated timberBuild time: 4 weeksLocation: Brighton
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Folgate Street Balcony

Folgate Street Balcony

EnviroBuild Materials Ltd

Specialist refurbishment and planned works contractor AYM Contracting approached EnviroBuild to supply adjustable decking joist supports for a commercial project near Liverpool Street in the heart of London.The 40 m² rooftop office terrace needed a low-maintenance, durable substructure to safely support Hyperion composite deck boards, so it was decided that MESA Support pedestals would be the best product to achieve this.The SolutionWorking with award-winning international construction services company ISG, EnviroBuild fulfilled the order for over 100 MESA support decking feet. The adjustable joist supports were installed under treated timber joists to ensure a long-lasting base and robust foundation.The easy to install pedestals, made with 100% recycled plastic, also come with a 10-year commercial warranty so the client can rest assured that the decking area will be enjoyed for many years to come.The finished result is a wonderful open-plan roof terrace where employees can relax and appreciate the incredible views across central London.Customer FeedbackThe client was pleased with the excellent service and fast delivery which allowed them to install the decking quickly and efficiently.Project DetailsSize: 40 m²Product: Mesa Support Adjustable pedestals Location: Shoreditch, London
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Centre Point Decking

Centre Point Decking

EnviroBuild Materials Ltd

EnviroBuild provided over 200m² of Hyperion Pioneer Granite decking for the incredible penthouse apartment balcony and walkway. For the Centre Point development commissioned by  Almacantar. This ambitious project to revive Centre Point’s iconic 34-storey tower. Constructed of pre-cast concrete segments in the 1960s, the 117 metre (385 ft) Grade II listed tower still dominates the West End skyline today, providing panoramic views across the city.A collaboration between Conran + Partners, Rick Mather Architects and Multiplex Contractors, the brief was to transform the office space into 82 high-end residential apartments ranging from 80 sqm homes to a spectacular 600 sqm double-level penthouse apartment valued at £55M.The refurbishment of this London icon is at the forefront of the current regeneration focused on Tottenham Court Road Station, which will be a major transport hub with the opening of Crossrail in 2018.The EnviroBuild technical team worked closely with SMS, Multiplex and Conran to overcome some difficult design and drainage features, ensuring the finished product was to the exacting standards of one of the capital's most exclusive properties.Project DetailsSize: 200m²Colour: GraniteProduct: Pioneer Range – Hyperion DeckingSubstructure: Manticore Plastic LumberLocation: LondonClient: AlmacantarArchitect: Rick Mather Architects & Conran and PartnersContractor: MultiplexSub-Contractor: Structural Membrane SpecialistsAll images courtesy of Rick Mather Architects & Conran and Partners
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Thrayle House Balcony Paving

Thrayle House Balcony Paving

EnviroBuild Materials Ltd

The redevelopment of Thrayle House involves a collection of new builds with heights of up to 20 storeys. Changes to fire legislation placed a ban on using combustible materials on the external walls and specified attachments of new high-rise buildings. Materials used in the construction of relevant residential buildings have therefore been limited to those with a fire-rating of Class A1 or A2 under EN13501-1 standards.Project BreakdownOrientated around quality and high specifications, Thryale House was after a balcony flooring system to support its 170 new homes, accommodating for a variety of resident needs, from the elderly to families and couples.Designed to comply with all current legislation, EnviroBuild’s Luxury Porcelain Tiles were selected to furnish all balconies across the Thrayle House collection.The SolutionThese complete non-combustible balcony systems offer solutions to meet the requirements of any project without compromising on quality or sustainability. Iron, from the Ergo collection, was selected to beautifully accompany the existing shades of the build, supporting the charismatic aesthetic developed through its local connections.Along with its reliable non-combustibility, a variety of impressive benefits include anti-fade technology, scratch resistance and low maintenance requirements for resident security and ease.Project DetailsSize: 460 m²Product: Iron Outdoor Porcelain PavingSubstructure: MESA Paving SupportsClient: Henry Construction & Network HomesArchitect: PRPLocation: London
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Future Proofing Waterproofing Multi Level Commercial New Build Structure

Future Proofing Waterproofing Multi Level Commercial New Build Structure

Delta Membrane Systems Ltd

Delta’s Structural Waterproofing Consultant, Paul Green, CSSW alongside Delta’s MD, Kevin Dodds, were appointed to the design team to collaborate with the Architects, Engineers, Main and Sub-Contractors to fulfil the role of Waterproofing Design Specialists in providing a reliable, watertight solution for this substantial project.The large-scale basement project consists of a 4-storey deepbasement located close to the River Thames in Central London.The proposed subterranean space would offer multiple usage. This complex project required a waterproofing design which is, able to cope with intermittent/regular hydrostatic pressures created not just by groundwater, but also geographical tidal impacts from the river Thames and potential stress challenges caused by the surrounding infrastructure such as heavily trafficked railway lines in the development’s vicinity.Structures that experience a high level of vibration fromsurrounding infrastructure can, over time, have a high propensity to suffer cracks, which could lead to failure of some waterproofing solutions, so therefore careful considerations should be incorporated into the overall waterproofing design from those aspects and, the impacts these factors can have on an elected waterproofing system.Delta’s design philosophy rotated around creating a robust and suitable waterproofing design, the structure design, a continuous system, sequencing and installation, future maintenance, and serviceability, whilst able to fulfil requirements set out in BS 8102:2022 Protection of below ground structures against water ingress. Code of practice. The British Standard which governs waterproofing of substructures.
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Residential Apartment Decking- Ebury Place

Residential Apartment Decking- Ebury Place

EnviroBuild Materials Ltd

EnviroBuild worked closely with Bouygues development to provide over 160sqm of Hyperion Pioneer Oak composite decking for the residential balconies. For the Ebury centre project. This exciting mixed educational and residential development in the heart of London’s SW1 was designed by award-winning architects Sheppard Robson. The project– commissioned by developers Linkcity, combines the creation of an 11-storey residential tower with a 56,000 sq ft University Technical College (UTC).The UTC, named after the London’s former mayor for Planning and Policy, Sir Simon Milton, includes workshops, as well as a gym, sports facilities and a large outdoor terrace.The residential element of the scheme, which has been purchased by Taylor Wimpey Central London, is set to complete in 2018. The 11-storey tower will offer 47 high-quality one, two and three-bedroom apartments with adjoining balconies.The decking was installed on a durable sub-frame of Manticore plastic Lumber and MESA Support adjustable decking pedestals. This subframe allowed quick, easy and adjustable installation and the non-rot composite Hyperion Decking meant our clients were safe in the knowledge the balconies would look great for years to come.Project DetailsSize: 400m²Colour: OakProduct: Pioneer Range – Hyperion DeckingSubstructure: Manticore Plastic Lumber & Mesa Support Adjustable PedestalsLocation: LondonClient: LinkcityArchitect: Sheppard Robson ArchitectsContractor: BouyguesAll images courtesy of Sheppard Robson Architects and Taylor Wimpey

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