"roof forms"

Russell Roof Tiles supplied Taylor Wimpey with 180,000 Bute tiles, a thinner leading edge tile, in Burnt Orange for its Shopwykes Lakes development in Chichester.

Friesland Campina CHALLENGE An absolute must for refrigerated warehouses or dairy processing facilities is to try to keep the building as cool as possible and to avoid all causes of heat, in order to keep the cooling costs as low as possible. Some decisions can have detrimental effects though. Mechanical fixing of the roofing membrane for example, in case the wrong fastenings are used. Thermal bridging may cause cold – or in this case heat - penetrating through the flat roof fasteners resulting in higher energy bills. And, quite important as well, mechanical fixing will perforate the vapour control layer, which in the case of cool buildings sits uppermost on the insulation. The result being moisture-related damage to the insulation! Furthermore, it has also been proved that the darker the roofing membrane, the less the sunlight will be reflected, the more heat will be absorbed. Again resulting in escalating energy costs. Waterproofing a cool storage warehouse is definitely not easy! In this regard Friesland Campina were looking for a durable and ecological roof solution for their brand new refrigerated distribution centre in Maasdam. SOLUTION RENOLIT came up with the perfect answer: the RENOLIT ALKORBRIGHT cool roof membrane. Here’s why! RENOLIT ALKORBRIGHT is a completely white PVC membrane reflecting the sunlight up to 90%. Absolutely the highest solar reflectance rate ever. Thanks to this membrane, which prevents the interior from warming up, there will be no extra air conditioning expenses. In addition, an extra protective coating makes sure less dirt sticks to the roofing membrane. This layer will in turn help to maintain a durable reflection. 

A DOFF steam cleaner was used to thoroughly clean the moss and lichen from this asbestos roof in Bridgwater. The metal fixings were treated with Liquasil's rust tolerant primer and then sealed, along with cracked sheets, using Non-Sag Sealer, before the whole roof was coated using Asbestoseal 20. The end result was a leak-free asbestos roof that will last for many more years. Asbestoseal is the only BBA Approved coating system for asbestos roofs.

Russell Roof Tiles supplied Taylor Wimpey with 250,000 sustainable Bute tiles in Cottage Red, Slate Grey and Terracotta, for its Hamford Park development in Walton-on-the-Naze.

Eastbourne station is located in East Sussex. It was originally built in the 19th century and is classified as a Grade II listed building. Over the years, the station has undergone several renovations and upgrades.Back in October 2020 it was announced £5 million would be spent on restoring Eastbourne Railway Station to its ‘former glory’. Work done includes canopy refurbishment, slate roof replacement, masonry work to the front of the station, and new roofing above the atrium.Twinfix were approached to replace the glazing panels on the 32 lanterns on the station’s train shed with something hard wearing, sustainable and modern but without losing the period look. The change was needed because, according to the plans, the existing fixtures were ‘life expired and inefficient’.Twinfix supplied their Multi-Link-Panel Non-Fragile (NF) roof glazing system, glazed with 6mm solid obscure polycarbonate. The new glazing spanned 1243 square metres and was installed by Gable, on behalf of Main Contractor BAM Nuttall.The Multi-Link-Panel NF system is an innovative roof glazing product that has been well utilised for many years on station canopy roofs, and it has been thoroughly tried and tested in that time.It was the chosen system for this project for a number of reasons:sustainability– these panels are virtually unbreakable in manufacture, transit and in situ, meaning that, unlike glass, maintenance costs will be eliminated. The system is also completely recycleable.safety– Twinfix Multi-Link-Panel NF (Non-Fragile) conforms to the HSE recommended test method ACR[M]001:2019 (as outlined in document HSG33) and achieves a ‘B’ Classification.off-site construction– The panels are pre-assembled in Twinfix’s factory ensuring strict quality guidelines are adhered to, which is not always guaranteed when roofing products are assembled on site.ease of access– The Multi-Link-Panel NF system can be fitted with In-Line Access Hatches, to allow cleaning of gutters and roof. These hatches are hardly visible and allow safe access through the glazing without needing to get on the roof.weight– The Multi-Link-Panel NF is light in weight and due to its modular format, it is very quick to install which allows for short rail possession works. A slight redesign of the original roof allowed 96 access hatches to be installed, making maintenance easier. Installed it’s almost impossible to detect the modern materials that have been used to bring this historic structure back to life.During the renovation work, Shaun King, Sussex route director for Network Rail, said, “The quality of work on site is being completed to a very high standard and we’re taking great care to restore the Grade II listed building to its former glory.”

Topseal PU was specified over numerous roofs on this hospital covering 1000's of metres. Topseal PU was chosen due to its BBA certification, high performance, 25 year guarantee, low odour together with the failed asphalt roofs and amount of plant on the roof it was the perfect product.

Flat roof waterproofing in the UK

Specified because of it's unique BBA Approval and Latent Defects Insurance Guarantee, Asbestoseal was applied to this asbestos cement roof in Warwickshire. The roof was first steam cleaned using 150°c steam, removing all moss and lichen. Metal fixings were treated with Liquasil's corrosion primer and then sealed using Non-Sag Sealer. The entire roof surface was then coated with Asbestoseal 20 to provide long term protection and add considerably to the life of the roof. The metal gutters were lined with Liquasil's seamless silicone gutter lining system

Russell Roof Tiles supplied Keepmoat Homes with Highland, Grampian and Lothian tiles in Slate Grey, Anthracite, Cottage Red and Peat Brown, for its multi award-winning development, Spirit Quarters.

Project:Downtown Doha is a multimillion-pound scheme to regenerate the Downtown Doha district. Surespan supplied a wide number of electrically operated glazed roof hatches along with solid top roof access hatches. Product:Sizes included a 3310 x 1120, 4320 x 1110, 3245 x 760, 1098 x 4330mm and the biggest size came in at 4462 x 6654mm. All the hatches were provided powder coated using the Interpon D series for enhanced durability. In addition, a variety of other products including wall & ceiling access panels were manufactured from Stainless steel. The largest panel was 2700 x 1600mm manufactured as a double door.

Westhill Community Church was a new, green field project in Aberdeenshire. Its highly contemporary style was designed for maximum functionality and to encourage use by the wider community. Natural light and climate controllability were the central considerations for the clients of McLean Architects during initial discussions - a common request for high ceiling, large space developments.The architect, McLean Architects (based in Glasgow), had used FAKRO roof windows on a number of other projects and specified FAKRO products because of the excellent technical support and the option to specify matching zinc flashings.33 FAKRO roof windows were discreetly positioned to flood the stage with natural light as well as illuminate a cluster of buildings that formed the sanctuary, low-rise foyer, and adjoining offices.Products included electrically operated FTP-V U3 windows with a rain sensor, specially constructed EFW Kerb Upstands were made to enhance the internal light with combination flashings, Smoke Vent windows, wall switches, and remote controls.

Waterproofing of flat roofs in industrial areas in the UK

At Polyroof, we take pride in providing innovative liquid roofing solutions that meet the unique needs of our clients. From project conception to completion, our expertise lies in creating high-performance roofing systems that offer both durability and aesthetic appeal.This case study highlights our collaboration with Woodholm, a picturesque property located in Southerness, constrained by the Dumfries & Galloway Council Planning’s “room in the roof” design.The SolutionWoodholm’s owners were determined to create a home that would evolve organically while adhering to the council’s planning regulations. To achieve their vision, they enlisted the services of David Lamb Architectural Services to submit a Planning Application on their behalf, seeking approval for a modification from an existing apex roof design to a curved roof. After going through the rigorous process, the application successfully obtained full Planning Committee approval on 14 February 2017.To realise their desired construction, Woodholm’s owners had a preference for using wood and oak, aiming to incorporate these elements into the design. To accomplish this, they collaborated with Carpenter Oak Woodland, a renowned timber construction company known for their expertise in oak framed structures. The company skillfully designed an oak framed structure that perfectly met the owners’ requirements. By mid-November 2017, Woodholm had a stunning and aesthetically pleasing frame in place.However, finding an ideal roofing solution proved to be a challenging task for Woodholm. Initially considering a zinc roof, they encountered obstacles due to the prohibitive costs and the challenges posed by their maritime environment, as Woodholm is located directly on the shores of the Solway Firth. It was at this point that David Lamb’s initial positive impression of a roofing product caught their attention. Woodholm’s owners approached Polyroof’s simulated metal finishes with their needs and were introduced to the Polyroof technical team. The team guided them through the necessary technical specifications to meet the Scottish Building Warrant for a Warm Roof, ensuring compliance with the required standards.Fortuitously, Woodholm’s owners discovered that Polyroof would be exhibiting at the “Homebuilding & Renovating Show” from 21-22 October 2017. At the event, they had the opportunity to meet the Polyroof team as well as Contractor, Kenny Scott of LK Roofing, Lochmaben. The Woodholm team was highly impressed and reassured by the collective experience, knowledge, and technical expertise demonstrated by Polyroof and LK Roofing. Equally important, they appreciated their ability to attentively listen to and understand their concerns.Following the show, a site meeting was promptly arranged with LK Roofing, allowing all parties to discuss the project in detail. As a result, a comprehensive and competitive quotation was provided, falling comfortably within Woodholm’s budgetary requirements.By early December 2017, Woodholm’s joiner had installed the sub-decking, which served as the foundation for the roofing system. LK Roofing then expertly applied the Alutrix membrane, a high-quality waterproofing layer, providing Woodholm with a watertight working cover.Thanks to our collaborative efforts with Woodholm, the project achieved a seamless integration of their desired curved roof design, wood and oak elements, and our advanced liquid roofing system. Woodholm’s owners were delighted with the final result—a beautiful, organically evolving home that not only met their needs but also exceeded their expectations.At Polyroof, we are dedicated to providing roofing solutions that offer both outstanding performance and stunning aesthetics. The Woodholm case study is a testament to our commitment to delivering innovative products and excellent customer service, tailored to meet the unique requirements of each project.

he BriefAddenbrooke’s Hospital in Cambridgeshire were looking for a wall mounted canopy to provide shade and shelter over the main entrance of their Accident and Emergency department. At the time of enquiry, they didn’t have any form of shelter over the entrance and patients and visitors were exposed to the elements when queuing or waiting outside.Cambridge University Hospitals NHS Foundation Trust’s Project Manager came to Able Canopies for a quotation in hope that we could offer a product that met their design needs, whilst providing the weather protection required. The canopy specification presented to Able Canopies was a wall mounted canopy with a polycarbonate roof and toughened glass or polycarbonate front panels.

IKOpro Acrylic Roof Coat has been used to provide a quick (taking only 4 days to complete) and seamless waterproof solution to a leaking roof at Bellman’s Auctioneers & Valuers in West Sussex. Contracts Manager for M Holmes Construction (contractor) admits that it was much less labour intensive than traditional roof refurbishments. He said, “The beauty of this system is that you don’t have to re deck the roof, unlike some alternative liquid systems. So this means you save one day of labour, typically four men on a job this size, plus material costs.”

Russell Roof Tiles supplied social new build contractor Robert Woodhead Ltd with Grampian tiles in Slate Grey for a ground-breaking project by Leicester City Council to build hundreds of affordable homes for families across the city.

Stow House is a boutique bed and breakfast set in the heart of the Yorkshire Dales. They had the Topseal waterproofing roofing system installed and a sedum roof to finish the new extension.

One of the roofs within the scheme, Hodge Clough School in Oldham, had fallen into a dilapidated state of disrepair and was in great need of replacement. Council building surveyors came up with the appropriate specification and project managed the scheme to completion. The majority of the much-needed work took place at the school over the summer holidays in order to minimise disruption to the teaching programme, a major consideration for roofing works at schools, colleges and universities.

The building that would be the St Margaret’s Primary School, officially opened by Robert Leitch the local parish vicar in 1889 provided education to children up to fourteen. The school underwent many changes in structure throughout its over 100-year existence continuing to provide the high level of teaching it always held. In 2012 it underwent a further change in the form of a huge modernisation project that would extend the school and allow more students to be taken. Unfortunately, leaks were reported on the older parts of the building and despite localised repairs were not ultimately solving the problem.After reports of leaks it was imperative that the roofs in question were inspected to find where the issues were originating, in action to this a site survey was undertaken. The survey highlighted the original build-up consisted of an asphalt on a timber deck, this original system was in a aged condition. It was also shown that standing water and vegetarian had developed on the roof. In order to protect the building from further leaking it was determined that the roof would benefit greatly from the installation of a high-performance waterproofing system.Along with waterproofing improvements, there would also be improvements made to the falls which would reduce the amount of standing water present on the roof.Waterproofing would not be the only recommendation; the roof was also to receive a full thermal upgrade which would further provide the benefit of increase fuel bills and less energy consumption for the school.Taking into consideration all these points, the Polyroof Technical team began creating a bespoke specification that would provide the details needed to make these recommendations a reality. The Polyroof Approved contractor Thomas Cassie & Sons was specifically chosen to undertake this project due to their experience in liquid roofing systems. With a specification and approved contractor ready the project could officially commence.

Russell Roof Tiles provided Galloway tiles for a Social Housing project in Bristol.

The Flower Bowl is a large new build leisure complex in in a semi-rural Lancashire location close to Preston. It offers a range of attractions, including an indoor bowling alley, a curling rink, a crazy golf course and golf simulator, a cinema and restaurants.Green roof components:Sika Liquid Plastics‘ Decothane Root Resistant.Sika Liquid Plastics‘ Decotherm insulation.S-VAP 500e Vapour Control and Moisture Barrier Layer.Green Roof Detailing Coat.

David Wilson Homes were looking for a mix of slate and clay roofs for a new site in Andover.

ChallengeKalzip were tasked, alongside contractors Lakesmere, to develop a roofing structure that would be vital to the overall appearance of the building and one that would fulfil the stringent acoustic criteria – whilst working to tight deadlines.SolutionFollowing extensive testing, Knauf Insulation Rocksilk® RS45 product in 50mm and 75mm were specified within the 40,000m2 Kalzip System in the AluPlusPatina finish.Heathrow’s new Terminal 2, also known as The Queen’s Terminal, boasts exceptional architectural design and is 40% more carbon efficient than the previous building. Kalzip’s large waveform roof bestows one of the iconic features of the terminal.A multi-layer approach was taken when it came to installing Knauf Insulation Rocksilk® RS45. By layering the insulation products in different densities across the Kalzip standing seam roof, rigorous sound absorption and sound transmission measures were met, whilst retaining the form and functionality required by the designers.As a robust, resilient and dense Rock Mineral Wool insulation slab, Knauf Insulation Rocksilk® RS45 has excellent acoustic properties that help to reduce the impact of airborne and rain impact noise. It also has an excellent thermal conductivity of 0.035W/mK, helping to provide passengers with a comfortable environment.

A large new housing development in the East Midlands required a roof tile that would match with the traditions of the local area.

Forming part of a £400m Birmingham City Centre scheme the new 17 storey, 250 bedroom Holiday Inn Express forms part of the 2.3m square foot Arena Central mixed-use development. RCM supplied approx. 5,000m2 of ACM rainscreen cladding from Vitrabond, Trespa Meteon panels, the aluminium facade support framing system and fixings to this newly built hotel.

When specifying the most appropriate method of waterproofing for a new-build basement it is advisable to follow the recommendations within BS 8102:2009 ‘Code of Practice for Protection of Below Ground Structures Against Water from the Ground’. The standard advises on the types of waterproofing available and confirms the performance grade to be achieved. This project required Grade 3 protection – no dampness or water penetration acceptable.

The Green Roofs Consultancy report looked to the provision of Green Bio diverse roof to address the need to encourage additional species. The ABG Green Bio diverse Roof System includes a mixture of plug planted sedum, cuttings and seeded annual and perennial wildflowers. ABG Roofdrain was used as a reservoir and drainage base layer to optimise water retention and prevent ponding. Special provisions were made to create hibernicula for local endangered species. The roof will benefit the building by providing additional insulation and reducing noise pollution.The roofs substrate filters out dust and pollutants helping improve the environment nearby

Unlike previous Center Parcs sites, Woburn Forest’s 625 lodges were designed for the first time with traditional pitched roofing.

The client desired a green roof at the back of this beautiful family home. Access was very restricted. The speed and ease of transporting and installing our modular trays meant minimum disruption for the homeowner. Trays were delivered to site on pallets and handballed to the roof. The modules were laid down onto a geotextile fabric. Pebbles were then laid around the perimeter between the trays and any outlets to provide the required firebreak. Vegetation blended quickly creating a seamless green roof and, looking out from the upper floors, a sense of continuity from the house across the garden.

When developing new buildings, it is always important to consider the environmental impact. Responsible sourcing of materials is high on every priority list, along with reducing waste to landfill. But what about the local impact, such as the effects on local wildlife? A living roof/green roof system, such as the one installed by the Premier Contractor at Seaford Head Golf Club, is a very clear example of the steps that can be taken towards reducing this impact and providing an alternative space for wildlife to inhabit. A warm roof system was installed onto a structural plywood deck, after which a vapour barrier and insulation boards were mechanically fastened to provide both thermal efficiency and air leakage control. After the underlying installation had been suitably restrained in accordance with a site-specific wind uplift calculation, the roof membrane was mechanically fastened to complete the waterproofing system. Our PVC roof membranes have been tested and can be utilised without the need for additional root prevention barriers (test standard EN 13948), and because PVC is extremely lightweight, they are the perfect choice for these applications, reducing pressure on the underlying structure. In conjunction with our Living Roof/Green Roof specialists, a site-specific living roof system was supplied and installed over the completed waterproofing.Waterproofing System:DANOSA Single Ply 1.5mm - AnthraciteConstruction Type:New BuildWarm RoofSector:LeisureApprox. Size:900m2Warranty Period:20 Years

Forming part of one of the largest and most ambitious regeneration projects in Europe, Mustard Wharf is a new residential Build to Rent development overlooking the Leeds-Liverpool Canal.The £55 Million scheme features 3 buildings housing 247 stunning 1, 2 and 3-bedroom boutique rental apartments plus communal roof terraces, gym, working spaces, and clubhouses.An impressive central atrium was created using Senior’s thermally enhanced SF52 curtain walling with secure access via SPW501 doors. The apartments feature floor to ceiling energy efficient PURe® windows whilst PURe® SLIDE doors lead to the balcony providing a light and comfortable environment. 

Topseal PU was installed on this failed felt roof on this hotel. Due to it being a hotel, it had to remain open throughout the contract without disruptions.

This doughnut shaped roof was a challenge due to its shape, but due to the versatility of Topseal GRP all of these obstacles were overcome with outstanding results.

Russell Roof Tiles supplied Vistry Partnerships with 20,000 Galloway tiles in Anthracite for a £11.8m independent living apartment complex for over 55s in the heart of Northwich, Cheshire. Vistry Partnerships, the UK’s leading Partnerships business work with local authorities, housing associations and investors to create lasting relationships and deliver vibrant, sustainable places to live.

The challenge was to incorporate a green roof finish both flat and curved to the roof areas. The roof pitch being as steep as 45 degrees in places, a pitch not conducive with a green roof system. ABG used their expertise in green roof and slope stabilisation to make the curved green roof possible. The system incorporated a series of anchor points, reinforcement geogrid (Trigrid), and geocellular technology (Erosaweb) to retain growing medium on each roof. The Green Roof system incorporates a SMART rain sensor and automated irrigation pipe system with each finger haveving its own dedicated mains operated tank

The 55,000m2 roof area of one of London's busiest train stations was in an advanced stage of deterioration. IKO PLC liaised with roofing contractors Weatherproofing Advisors to refine the specification. Working with the public, and in a commuter environment, Weatherproofing Advisors had the added challenge of completing the project through one of the worst winters in 50+ years.