"roof decking prefabricated timber"

A stable conversion project needed an authentic clay roof finish.

A flat roof in the state of Tyrol was used to rigorously test a new non-combustible inverted roof insulation solution for the UK market.

Construction of Herman Miller’s New HQ and distribution centre began in 2014, being the biggest single investment in the town, and creating 200 jobs in the local area.Soundis Absorb-R Timber Grooved 14/2m Sound Absorption panels...The 170,000 sq metre warehouse project required Absorb-R Timber Grooved 14/2m Sound Absorption panels to be fitted to the walls of the office area, meeting rooms, restaurant and general circulation space. The acoustic wall panels were specified for innovative design and high sound absorption acoustic performance.The timber wall panels are grooved, providing impeccable sound absorption performances, but also ensuring a high class aesthetic finish and feel with a choice of timber types and finishes.Herman Miller provide “Class A” products and are renowned for great quality and therefore required a sound absorption solution to comply with their own brand style. Soundis fitted perfectly to the Herman Miller specification throughout the installation space being treated and installed by UK Acoustic Systems.

The original factory finish to the metal roof of this property was failing, with the coating delaminating badly due to UV damage. The gutterless eaves construction meant that both the roofs and cladding had to be coated. Metalseal was specified because it is available in any RAL colour., In this case, Juniper Green was required. The original finish was removed with 4000psi pressure washers , before corrosion was treated with Liquasil's corrosion primer before Metalseal 20 was applied.

After first cleaning the roof and attending to rusted areas with Liquasil’s corrosion primer, it was the coated with Metalseal 20 from Liquasil, using airless spray equipment. The specification for this roof was for a special RAL colour. Only Liquasil can make silicone coatings in any RAL colour, so Metalseal 20 was specified for the project. This roof was completed in Forest Green.

Russell Roof Tiles supplied tiles to 3 social housing sites in Derby.

A large retirement village at Parkland Place in Bedfordshire required slate appearance roofs.

Waterproofing and damp proofing specialists, Severn Damp & Timber Preservation, installed a range of Triton Systems’ waterproofing materials to deal with water ingress around two skylights, formed within the concrete roof deck over a basement that extended into the garden of a domestic property. 

Skydoor Roof Access Rooflight Has Helped Open The Roof Space Of Beautiful Holiday Home Located In Michigan Case Study

Russell Roof Tiles supplied Bute tiles in Burnt Orange for a residential housing project in Hampshire.

New Car Park, Southmead Hospital, Bristol Architect: BDP Completed: Summer 2016 Timber Cladding Species: European Redwood with A Grade 44 x 235mm Fins and A+ Grade 20 x 145mm PSE Cladding. Timber Cladding Treatment: NORclad Brunnea treatment was used on this project, pre-treated before it arrives to site this offer a warranty against Rot & Fungal decay for 30 years.

New school construction with biosolar wildflower roof system. Selection of sedum and native wildflower species pre-planted into M-Tray modular green roof trays for fast and easy access to and installation on single ply roof membrane. Client increased thermal insulation, reduced rainwater run-off, achieved energy savings, protected the waterproofing membrane and attracted wildlife to the roof space.The wildflower / PV roof system will feature in students' learning projects in the future.

The roof project in Bermondsey consisted of an accessible green roof for residents on the first floor and a green and brown roof at the next level. Natural Aggregate, 6mm Barley Beach. London

We visited one of our approved installers to check out the refurbishment process underway at The Kingsbury Building project on Horsell Road in Islington, London. Alu-Installations installed our complete non-combustible balcony solution, using AliClad Flow aluminium soffit cladding and AliDeck Junior Ridged aluminium decking boards.

The brand-new Skills and Innovation Centre at South Staffordshire College takes pride of place on the college’s town centre site. The architects envisaged a facade of long vertical fins giving the appearance of timber. Maple supplied the extensive vertical fin façade and Powdertech Wood Finish (PWF ™) was selected as the most appropriate powder coating. Wood Finish is formulated to match the natural variations in colour, grain density and grain pattern of wood. Importantly, Wood Finish meets fire reaction classification A2-s1, d0. We coated 4000 metres of aluminium, comprising mainly rectangular sections of extruded aluminium, of sizes 200mm and 100mm x 50mm. The stunning facade combines the strength and longevity of metal with the warm, natural appeal of a wood finish.Powder coating satisfies green credentials as it contains no solvents, no VOCs and produces no hazardous waste. Maintenance is simple – just a wash down with water every 6-12 months.

This project involved a brand new Starbucks drive-thru being built in West London where the customer wanted the overlooked rooftop to be green. The customer was able to give the basic dimensions to our team and describe how they wanted the roof laid out. We then calculated the exact quantity of units needed with our inhouse software and gave delivery and installation guidance to the contractor and end client. Wallbarn also supplied the materials for the semi-extensive border including geotextile fleece, drainage board and our specially-developed substrate for a comprehensive green roof solution,

Russell Roof Tiles supplied 26,000 Slate Grey Pennine tiles as part of a £36,000 contract for a total of 13 private homes in Falkirk.

This asbestos roof is being cleaned using a closed box pressure wash, with all waste water being filtered and recovered for re-use. Once cleaned, the roof is coated with the BBA Approved Asbestoseal system which includes: SWT CORROSION PRIMER - fully rust and wet tolerant, the primer is applied to all metal fixing to stop further corrosion. NON-SAG SEALER - is applied to all fixings and small holes and cracks to permanently seal them. ASBESTOSEAL 20 is brush applied to the roof sheets to provide a new finish.

ussell Roof Tiles is supplied our Natural Range Galloway and also the profiled Pennine tile to a total of 128 new build homes in Leicestershire.

Glazing Vision rooflights were used in the re-construction of this mews house situated in the prime real estate and conservation area of Mayfair, London. The building is an exceptional example of stunning architecture and elegant, contemporary interiors. Whilst adding a majestic character to the mews itself with its dark brick façade and impactful balcony, the outer appearance belies the vast size of the residence internally. After the demolition of the former mews house and after 2 years of construction, which had even necessitated underpinning the neighbouring houses, this property now accommodates a basement with indoor pool, lower ground floor with cinema room, open plan living and dining space, 2 floors of bedrooms and bathrooms, as well as additional terraced balconies.Keeping the interiors bright and airy throughout was key to the design concept – floor to ceiling windows and Flushglaze Walk On Rooflights from Glazing Vision were installed to maximise the daylight where it would have been otherwise compromised on the ground and second floors. In addition, a Glazing Vision 3 Wall Box Rooflight provides unimpeded access from an internal staircase to the impressive roof terrace, which is recessed down 1 1/2metres between 2 pitched roofs and which offers a vast outdoor space for entertaining, dining and relaxing.Two Flushglaze Walk On rooflights were specified by the architect to negate the risk of potential dark spots appearing in the dining zone and living area on the ground floor. Engineered by Glazing Vision to bespoke sizes and to meet the future projected foot traffic upon them, they were seamlessly integrated into the balconied terrace on the second floor, thus shedding light through to the bench seating in the kitchen and lounge.Their minimal internal framework was in keeping with the contemporary aesthetic of the interior, and both rooflights augment the quality and quantity of light entering this open plan area, even extending out towards the central stairwell and landing.Two further custom-sized Flushglaze Walk On Rooflights installed on the roof terrace add an intricate design detail but also create a wow factor. Perfect for flat roof terraces, these rooflights lie flush with the wooden decking. Again tested to allow for regular foot traffic and to bear the weight of terrace furniture, the rooflights offer complete safety and watertight integrity. On the second floor below, the two windowless bathrooms are flooded with the light coming through these rooflights – indeed such is the brightness of these rooms that privacy blinds have been installed for occasional use.Seeking to optimise the very large roof space that had been created (4m x 8m) the architect specified Glazing Vision’s 3 Wall Box Rooflight, which would offer easy access all year round to the roof terrace and also provide a contemporary glass feature. For the accommodation of the 3 wall mounted box rooflight a timber box frame had to be built which abutted the exposed brick wall behind.The property’s imposing central staircase provides access to the box rooflight, which in turn maximises the light falling down the stairwell to the bottom of the house. At a touch of a button from an access keypad, the sliding roof retracts to give a 50% clear opening with no “bowing of the head” necessary. The operation is quiet and safe, and the provision of a rain sensor ensures closure from inclement weather.

Canadian Western Red Cedar has been suppled in vast volumes for this project in the South East. Untreated Canadian Western Red Cedar cladding from NORclad will weather off to a silver grey appearance over time, and settle into the surrounding area. Canadian Western Red Cedar is a favourite to specify with architects and clients, the high quality of timber both visually with the minimal knot content, along with the natural durability the species make it a popular choice where and untreated softwood timber cladding is required.

The largest SolaGlide retractable glass roof in the UK is the talk of the town! Installed by Breezefree at The Hawk's Nest in London’s Shepherd’s Bush.Working with the team at Birdhouse London, we were presented with the challenge of transforming their outdoor space at The Hawk’s Nest into a flexible all-year space, whatever the weather. Challenges included satisfying the requirements of TfL due to the tube line running immediately above, as well as the venue’s request to have a space to trade in during construction work.The result is a chic hospitality space with a sliding roof that offers options for open airiness or full enclosure from the elements. The roof also offers significant soundproofing, reducing impact on neighbours on their most lively nights. The transformation means that the venue can offer their delicious cocktails, and pizzas that have to be tasted to be believed, underneath an elevated and stylish roof that will help draw diners and revellers for years to come.

Boughton’s Intensive green roof substrate has been successfully trialled in a ground-breaking analysis project at Coventry University assessing the feasibility of ‘greening’ landscapes with ecological beneficial habitats.  With the objective being to research the benefits and plausibility of incorporating green space and wildlife-friendly habitats into heavily built-up areas, Coventry University handpicked Boughton’s Intensive IN1 substrate based on its nutrient content, weight, and the inclusion of a water supply in chambers beneath the sub-base.The majority of green roofs in the UK fall into the ‘extensive’ category and are based on a low growing succulent, Sedum, which only requires a few centimetres of substrate to grow, whilst intensive green roofs provide a deeper soil depth and can support a more complex plant system. To this end, Coventry University wanted to explore the advantages of intensive green roofs, which offer greater biodiversity, often create accessible spaces, and offer the best insulation properties and storm water management. The organisation partnered with SEL Environmental, who provided its intelligent water management systems for the project.Boughton’s Intensive IN1 substrate boasts greater organic content than extensive substrates, meaning it supports larger plants and can be installed at greater depths, varying from 100-500cm. IN1 provides a stable growing medium for wide variety of plants in intensive green roof installations, including green roof lawns, shrubs and trees.Depending on the substrate depth and plant type, permanent irrigation systems (above or below ground) are sometimes installed with this substrate to as a backup for extended dry periods. They are not required for everyday irrigation, as the substrate has the ability to hold onto sufficient moisture during ambient conditions. The project, funded by Knowledge Transfer Partnership (KTP) and headed up by Sophie Barron-West, followed plant growth for four years from 2017, with a break due to Covid 19. Dr Stephen Coupe and Dr Liz Trenchard from the University’s Centre for Agroecology, Water and Resilience (CAWR) offered their research expertise.CAWR’s Dr Stephen Coupe says: “The technical requirements of Boughton IN1 were a big part of why we chose it. We also wanted the chance to get as many wildflowers in the space as possible. The nutrient levels were perfect because it wasn’t too rich. In fact, it was a ‘just right’ formulation that wasn’t going to overstimulate but would also deliver enough nutrients for what we needed. Ultimately it was going to be perfect for long-term sustainable plant growth.”He continues: “Reliability was another consideration because we knew we could get it delivered on site on time and, because of Boughton’s location in Kettering, we weren’t concerned about lead times, so that was a plus. It’s safe to say it was a studied choice.”Ground-breaking resultsAccording to the University, the trial resulted in ground-breaking analysis into how different types of green roofs can be created and maintained, as well as what their benefits would be alongside others in a built-up area.  The project successfully demonstrated the ecological impact of placing retrofit green roofs onto existing infrastructure, even with a focus on wildflower species and a relatively short development time. An independently-conducted ecological survey recorded five insect species that have national and local rarity value, including two species of bee that are deemed ‘nationally scarce’ and ‘nationally rare’. Of 457 preserved specimens taken on the green roofs at Coventry University, a total of 120 different insect species were recorded, including wasps, sawflies, hoverflies, beetles, and as many as 11 species of bee.  Coventry University’s findings revealed that the innovation in green roofs has improved and increased the total constructed habitat for rare insects. Research has also enabled better water management alongside habitat enhancement. This research has been incorporated into SEL’s product range, where green roofs are now used across four sites in Coventry, London, Aylesford and Blackburn. CAWR’s Dr Stephen Coupe said: “Ecology, biodiversity and wildlife are largely forgotten by planners, designers and builders in developments. Most green roofs installed in the UK are based on sedum, and, while there are additional features that can be added to these green roofs to improve biodiversity, they are rarely incorporated. Our findings, using Boughton’s Intensive green roof substrate, are that the retrofit of green roofs is feasible and, more than four years into development, IN1 has supported verifiably diverse green roofs. The plants on these roofs supported several insects that have rarity status in the UK, which is very positive.” Dr Coupe adds: “Whilst it is probable that substrates take many years to develop anything like the maturity comparable to natural soil, after just four years, IN1 went from having no recordable eukaryotes, to a concentration of organisms, including worms, soil mites and rotifers.”  Boughton Business Development Manager, Jason Lock comments: “Boughton was delighted to be part of this groundbreaking project and buoyed by such positive findings. Our products have been used successfully in a number of iconic green roof developments around the country over the years but it was a pleasure to be involved in such an important trial that would deliver verifiable results assessing the potential for green roofs to create new habitats in urban environments and enhancing local ecological diversity. Boughton offers an extensive range of green roof substrates and we welcome any research that helps further innovation around the application of green roofs.” The experiment at Coventry University is ongoing and the team are set to feed back again at the end of the summer about how prolonged dry weather has affected results. Dr Coupe says: “The beauty of this project is that there is no general timeline for a piece of green space. We need funding to support our ongoing investigations but there are options and opportunities for long-term research. It can last for the lifespan of the site and I think we will see really interesting developments. There is no reason why, over time, these green spaces would be indistinguishable from an existing habitat.” Boughton’s portfolio of green roof substrates are specifically engineered for different types of roof greening, both for domestic and commercial projects. A full product specification is available for each of Boughton’s Green Roof Substrates, and other landscaping products, making exact specification simple and straightforward. There’s also a section on each product listed online, titled ‘to specify (copy & paste)’, designed to make your job even easier. To enquire about your next project, contact Boughton by calling (01536) 510515 or email sales@boughton.co.uk.

Sandbanks Court apartments are situated within the expensive up-market area of the Dorset coastal peninsular and enjoy spectacular panoramic views across the sea. A green roof system was selected for this project as the client required a roof that would complement and accommodate the step in levels to follow timber decking lines to the 55m² roof terrace areas. IKO Single Ply’s Spectraplan SM120 light grey single ply waterproofing system was overlaid to the existing roof and newly built sun rooms, ready to receive a green roof system.

Bakers Timber Buildings specialise in manufacturing high-end, custom-made garden rooms to meet all manner of needs. The buildings can be used all year-round thanks to their insulation and durability – qualities they gain from two MEDITE MDF solutions: MEDITE TRICOYA EXTREME (MTX) and MEDITE MR.

NORclad were specified as the timber cladding supplier to this project, working with the Main Contractor on site we were able to work to a length schedule and optimise the lengths supplied with the aim to minimize wastage from offcuts on site. Profiles: Over 9000/LM of 45 x 95mm PAR boards were supplied for this project, pre-treated before it arrives to site, the MicroShades ‘Brunnea’ treatment offers a 30 year warranty against Rot & Fungal decay.

Russell Roof Tiles supplied Taylor Wimpey with 180,000 Bute tiles, a thinner leading edge tile, in Burnt Orange for its Shopwykes Lakes development in Chichester.

Another housing refurbishment is set to benefit from the high-performance Roofshield breather membrane. The world-renowned Roofshield membrane from the A. Proctor Group has long been recognised as a first-class roofing membrane solution, providing a pitched roof underlay that is air and vapour permeable.Specialist roofing company S & J Roofing in Bath has been providing roofing services since 1981 and has established a reputation for high-quality roofing work for all kinds of domestic and commercial works, from restoration to complete new re-roofs down to minor repairs.Naomi Richards of S & J Roofing commented, “we have used Roofshield on many of our projects, Roofshield will always be our number one go-to product. Using Roofshield leads to savings in both labour and material costs, keeping the installation team and customers happy. Roofshield was the most cost-effective solution to control the interstitial condensation in a pitched roof. Roofshield is the most reliable product on the market, so it is used on every one of our projects.”Roofshield is a unique, three-layer, nonwoven, spunbonded, polypropylene breather membrane with a patented melt-blown core, and it provides a secondary barrier to the ingress of rain, wind, and snow. Designed with a low vapour resistance, it is air-permeable, with the additional benefit that it eliminates the incidence of interstitial condensation in pitched roofs.The exceptional performance of Roofshield has been successfully incorporated in many of the most demanding locations worldwide. Its characteristics allow pitched roofs to breathe without needing air gaps or secondary venting. Its patented SMS (Spunbond Meltblown Spunbond) structure allows high levels of airflow and the transport of moisture vapour, making the formation of condensation in the roof space virtually impossible. Numerous vapour underlays use an airtight VP film layer to achieve their performance. However, the exceptionally high vapour permeability and air permeability of Roofshield means that it can perform in conditions in which air-tight alternatives will not.The exceptional air permeability performance of Roofshield means that the roof space will result in similar air changes to that of a roof using traditional eaves/ ridge ventilation. Therefore, another advantage of incorporating Roofshield into the roofing design is that it can lead to savings in labour and material costs due to removing the need for these vents as well as a separate VCL at ceiling level.

Friesland Campina CHALLENGE An absolute must for refrigerated warehouses or dairy processing facilities is to try to keep the building as cool as possible and to avoid all causes of heat, in order to keep the cooling costs as low as possible. Some decisions can have detrimental effects though. Mechanical fixing of the roofing membrane for example, in case the wrong fastenings are used. Thermal bridging may cause cold – or in this case heat - penetrating through the flat roof fasteners resulting in higher energy bills. And, quite important as well, mechanical fixing will perforate the vapour control layer, which in the case of cool buildings sits uppermost on the insulation. The result being moisture-related damage to the insulation! Furthermore, it has also been proved that the darker the roofing membrane, the less the sunlight will be reflected, the more heat will be absorbed. Again resulting in escalating energy costs. Waterproofing a cool storage warehouse is definitely not easy! In this regard Friesland Campina were looking for a durable and ecological roof solution for their brand new refrigerated distribution centre in Maasdam. SOLUTION RENOLIT came up with the perfect answer: the RENOLIT ALKORBRIGHT cool roof membrane. Here’s why! RENOLIT ALKORBRIGHT is a completely white PVC membrane reflecting the sunlight up to 90%. Absolutely the highest solar reflectance rate ever. Thanks to this membrane, which prevents the interior from warming up, there will be no extra air conditioning expenses. In addition, an extra protective coating makes sure less dirt sticks to the roofing membrane. This layer will in turn help to maintain a durable reflection. 

Russell Roof Tiles supplied Taylor Wimpey with 250,000 sustainable Bute tiles in Cottage Red, Slate Grey and Terracotta, for its Hamford Park development in Walton-on-the-Naze.

A DOFF steam cleaner was used to thoroughly clean the moss and lichen from this asbestos roof in Bridgwater. The metal fixings were treated with Liquasil's rust tolerant primer and then sealed, along with cracked sheets, using Non-Sag Sealer, before the whole roof was coated using Asbestoseal 20. The end result was a leak-free asbestos roof that will last for many more years. Asbestoseal is the only BBA Approved coating system for asbestos roofs.

Flat roof waterproofing in the UK

Owner: Aberdeen Asset Management Principal Contractor: Cemplas Waterproofing & Concrete Repairs Ltd Main Products Used: EMSEAL SJS systemCemplas has recently completed repair works at the Elmsleigh Shopping Centre in Staines, which included the replacement of deteriorated and failing mechanical movement joints in the service decks. The Centre’s retail units are supplied via ramps to these service decks, which carry the delivery traffic above the stores, plus the decks are also used for car parking, meaning that in addition to being fully exposed to weathering, they are subject to almost continuous dynamic loading from traffic up to and including heavy articulated HGV’s. Unfortunately, despite past attempts at repair and resealing, there had continued to be water ingress through these joints, both into the structure and into the retail units that are directly below, resulting in disruption, damage and cost for everyone involved. The innovative Emseal SJS system that includes integral cover plates, but with no mechanical fixings required, was selected by the Project Engineers as being ideal to accommodate the necessary movement, seal the joints and withstand the traffic loadings. Additionally, as access was only required from the top deck to install the Emseal SJS System, Cemplas was able to carry out the works quickly and keep disruption to an absolute minimum.

Eastbourne station is located in East Sussex. It was originally built in the 19th century and is classified as a Grade II listed building. Over the years, the station has undergone several renovations and upgrades.Back in October 2020 it was announced £5 million would be spent on restoring Eastbourne Railway Station to its ‘former glory’. Work done includes canopy refurbishment, slate roof replacement, masonry work to the front of the station, and new roofing above the atrium.Twinfix were approached to replace the glazing panels on the 32 lanterns on the station’s train shed with something hard wearing, sustainable and modern but without losing the period look. The change was needed because, according to the plans, the existing fixtures were ‘life expired and inefficient’.Twinfix supplied their Multi-Link-Panel Non-Fragile (NF) roof glazing system, glazed with 6mm solid obscure polycarbonate. The new glazing spanned 1243 square metres and was installed by Gable, on behalf of Main Contractor BAM Nuttall.The Multi-Link-Panel NF system is an innovative roof glazing product that has been well utilised for many years on station canopy roofs, and it has been thoroughly tried and tested in that time.It was the chosen system for this project for a number of reasons:sustainability– these panels are virtually unbreakable in manufacture, transit and in situ, meaning that, unlike glass, maintenance costs will be eliminated. The system is also completely recycleable.safety– Twinfix Multi-Link-Panel NF (Non-Fragile) conforms to the HSE recommended test method ACR[M]001:2019 (as outlined in document HSG33) and achieves a ‘B’ Classification.off-site construction– The panels are pre-assembled in Twinfix’s factory ensuring strict quality guidelines are adhered to, which is not always guaranteed when roofing products are assembled on site.ease of access– The Multi-Link-Panel NF system can be fitted with In-Line Access Hatches, to allow cleaning of gutters and roof. These hatches are hardly visible and allow safe access through the glazing without needing to get on the roof.weight– The Multi-Link-Panel NF is light in weight and due to its modular format, it is very quick to install which allows for short rail possession works. A slight redesign of the original roof allowed 96 access hatches to be installed, making maintenance easier. Installed it’s almost impossible to detect the modern materials that have been used to bring this historic structure back to life.During the renovation work, Shaun King, Sussex route director for Network Rail, said, “The quality of work on site is being completed to a very high standard and we’re taking great care to restore the Grade II listed building to its former glory.”

Topseal PU was specified over numerous roofs on this hospital covering 1000's of metres. Topseal PU was chosen due to its BBA certification, high performance, 25 year guarantee, low odour together with the failed asphalt roofs and amount of plant on the roof it was the perfect product.

Russell Roof Tiles supplied Keepmoat Homes with Highland, Grampian and Lothian tiles in Slate Grey, Anthracite, Cottage Red and Peat Brown, for its multi award-winning development, Spirit Quarters.