"precast plasterwork cast stone"

AATi worked closely with London Underground engineers to design a fully cladded stair system that was, hardwearing, compact and easily to install. AATi supplied Nickel Bronze SN93/SL3/280 standard cast metal Antislip stair nosings along with a 300mm deep version of the SN93/SL3/280 and riser plates also in cast nickel bronze.

Goat Yard, formerly a Victorian Warehouse building named Albion House, underwent comprehensive refurbishment to offer grade A office accommodation, totalling 30,484 sq ft. Refurbished by West 1, a leading high-end office fit-out Contractors, the building boasts a newly reconfigured reception area. The Living Concrete team were commissioned to cast and install a custom-build concrete reception desk.Spanning 3m long, the single cast was made offsite, without any joints and finished in Mist Pitted finish to resemble a real, cast in-situ concrete. Laminated grey joinery and black Forbo rubber-lined worktop completed the look.

ASF supplied this 100% recycled cast iron post for an extensive project in Southport. Ranging from footpath areas to the seafront the scheme includes an inland wetland and an area of parapet. Supplied with galvanised rails and the whole job finished in a satin dark blue this post and rail system really stands outThe incredible longevity of the 100% recycled cast iron means that these posts have a lifespan in excess of 100 years

Project: Cast GRC concrete bespoke floating steps and concrete tiles for private residence in CobhamMaterials used: GRC concrete with hydrophobic agent and stain proof finishThe Living Concrete team were commissioned to design and create 180 square metres of large format exterior concrete tiles to surround the pool area, patio and paths of an exclusive private residence in Cobham.Working closely with the client, we drew up plans which also involved a cascade of floating steps to create seamless access on what was quite a difficult tiered site. Having assessed all the practical and logistical issues, we worked out a tight schedule of measuring, landscaping, pre-cast and on-site casting and, finally, staged installation of all the elementsas well as laying the pool area and surrounds, we undertook on-site casting of fair-faced concrete garden walls in our Storm-coloured plain Rough finish.This project had many challenges in its design and execution and covered a large external area on different levels incorporating very heavy concrete elements – creating this stunning feature.

ARP manufactured a bespoke version of its Legacy heritage-style cast aluminium guttering for a unique house in Yorkshire.Oaklands, built by Cohesion Construction Services, is an entirely round house with an interior core, an outdoor dining area and a fire pit. The unique design presented ARP with a challenge to produce guttering for both the internal and external curved roofline. Following a complete site survey, ARP designed the radius guttering as a bespoke one-off within a tight four-week timeframe. Our team designed a bespoke rainwater system based on our Legacy cast aluminium guttering system, to the exact slate grey colour specified (RAL7015) with a fine finish to add texture. A bespoke mould was created as well as several samples to ensure a perfect fit. This was achieved on the first attempt to within a 2mm tolerance for the full radius, internal and external.Legacy cast aluminium gutters combine modern manufacturing techniques and materials with traditional style and durability. Manufactured using traditional castings as a perfect alternative to cast iron gutters, even on conservation, heritage and listed properties, the Legacy range is produced in five profiles and many sizes to replicate traditional cast iron profiles. During its long 40+ year lifespan, ARP Legacy gutter systems require little or no maintenance.Despite its striking modern design, the client nevertheless wanted to achieve a traditional style for the new-build property. Legacy guttering was matched with our Colonnade circular cast collared aluminium rainwater pipes, giving the house exterior a traditional design twist whilst retaining its modern aesthetic.“This has certainly been a very interesting and challenging project, with hardly a straight line or corner on the whole project,” says Giles White, MD of Cohesion Construction Services. “I have worked with ARP many times as my go-to roofline supplier, and I knew they could rise to the challenge of producing this radiused guttering. They certainly delivered – on time, on budget and right first time – and the project looks spectacular.”ARP products combine the best of traditional design with the latest materials and manufacturing technology to allow new and refurbished buildings to enjoy long-life durability and classic good looks. 

Project detailsIn 2008 the MPT consortium* was awarded the Manchester’s Metrolink phase 3a extension project, a 49 stop, £275 million extension to the Manchester Metro. The new build allowed contractors to shop around for the best products for the job, but one essential product could not be found. Throughout this three-year development, best practice and user health and safety have been the priorities. Steps were designed to minimise risk of trips and slips for pedestrians, the disabled and visually impaired. Each of the 1,400 pre-cast concrete steps on the new platforms required a non-slip front edge and MPT scoured the world for suitable products. The design criteria required that the nosing would be: Suitable for heavy use in an external environment Compliant to the Building Regulation Part M Providing a solution in accordance with BS8300 2009 Inner B Code of Practice, against the finished concrete in both wet and dry conditions Our solution Adrian Rowe, MPT Engineering Manager and his team tested a wide range of products, short listing three, including Firm-Step Edge®. Our product met the design criteria but was unavailable in the required specification, size and colour. Not wanting to let this opportunity pass us by, we took up the challenge and developed an exclusive version of Firm-Step Edge® in black, with a 70mm tread and 55mm riser. “Watco was brilliant in sorting out our problem, giving us excellent service throughout. They understood our needs and delivered prototypes in a week. They also developed an exclusive version of their Firm-Step Edge®, in the specified black shade, with a 70mm tread and 55mm riser that fitted on to the rebated precast step to keep the nosing flush. It also had perfect internal angles so it sat snugly on the standard profile of the nose on the precast concrete steps.” Following the first installation in February 2011, Firm-Step Edge® is now being screwed and bonded to steps at every stop along the 49 stop extensions. Firm-Step Edge® is an economical, quick to install safety feature. Firm-Step Edge® offers a tough GRP base that is resistant to stretching, warping and swelling. We offer two grades; medium for internal and coarse for external stairs, both of which are easily glued using Watco Adhesive Mastic or drilled for screw fixing. The textured finish offers excellent slip-resistance and a chamfered back edge minimises trip potential. Available in white or yellow, Firm-Step Edge® can be cut on site if required using a hacksaw or similar cutting tool or we offer a cut to size service. *MPT (M. Pact Thales) is a consortium comprising Laing O’Rourke, VolkerRail and Thales UK.

As with all balcony constructions, the issue of cold-bridging (also known as thermal-bridging) must be addressed and minimised to meet the required building standards - Part L of the Building regulations being of particular relevance. The H-BAU ISOPRO® thermal insulation element from J&P solved this problem by providing structural connection between the internal concrete floor slab, and the external concrete (insitu, or precast) balcony, whilst creating a thermal break to minimise cold-bridging.

A thick tile floor covering meant a reduced floor section buildup, plus reduced construction joints to aid tiling. Ground floor 45mm Gyvlon ECO over 90mm insulation on a beam and block substrate First Floor 45mm Gyvlon ECO on a precast plank substrate. Gyvlon was used to reduce the floor build on both floors plus reducing the need for construction joints. This gave the client more flexibility on the thick floor coverings and eased installation with reduced construction joints.

Following AATi’s long association with LUL, and other major rail developments, bespoke versions of AATi's SN93/SL3/280 stair nosings with plain ends and landing plates all cast in Nickel Bronze were specified for the many stairs at St. Pancras Thameslink along with other various products. The castings were all made and cut to specific widths &lengths, the coloured resin fill was stopped short at the ends to satisfy the architect's exacting details.

ASF were chosen to supply the 3 rail quayside post for the Marine Lake reserve in Southport, and area of waterside walks, gardens and leisure activities. The ASF quayside posts are manufactured from 100% recycled cast iron (made for used car brake discs), with rails from 275 carbon steel.The incredible longevity of cast iron (expected lifespan in normal use in is excess of 100 years even if left unpainted), means that these posts will be serviceable as quayside posts for generations to come.

In 2019 as part of Yorkshire Sculpture Park’s £3.6million visitor centre development, AATi were approached to manufacture Cast Iron anti-slip floor plates to construct the “Walk of Art 2”. This, a striking 100 metre long installation designed by Gordon Young, a well-renowned artist known best for his large public art installations. 51 cast Iron plates make up one of the entrance walkways and bear over 10,000 names of supports of YSP, immortalising them for future generations.

All AATi designs include a cast profile with encapsulated silicon carbide in the wearing surface. This ensures the pedestrian has the very best antislip foot contact on the stairway, both at initial contact as full body load is put on to and leaves the step. Casting the profile means that product design features are not constrained by the extrusion process and therefore standard or bespoke features can be designed into a final product, often with the benefit of 3D CAD visualisation. These two facts above allow a unique product to be developed with an architecturally functional and aesthetically pleasing appearance.

A stunning and original Armourcoat Sculptural 'Flow XL' ceiling installed at the haz Restaurant on Mincing Lane in London. Located on the ground floor of Plantation Place building, the restaurant's contemporary interior designed by brand consultancy I-AM is light and spacious with high ceilings and long glass frontage. Armourcoat Sculptural creates seamless wall surfaces with impactful designs and cast relief. Each design is created from cast GRG (Glass-fibre Reinforced Gypsum) panels, CAD generated to enable a continuous pattern or unique decorative effect.

Leviat has supplied its Ancon Masonry Support Systems, Cast-in Channels and Windposts as part of a new major residential development in East London. The products have been essential to the construction of the buildings, improving buildability on this time-sensitive residential project.Working alongside main contractor Lee Marley Brickwork, Leviat supplied its Ancon Masonry Support Systems, Cast-in Channels and Windposts to be used on the residential buildings. Leviat’s products were specified by the project’s engineers at OCSC Consulting Engineers, due to the versatility of the products.

Clarendon is a project undertaken by Berkeley Group in North London, as part of a regeneration scheme that will provide over 1,700 homes and 125,000 sq ft of commercial space.This project aims to make the best use of brownfield land and also highlight the benefit of master planning which helped the scheme win “the best 2022 planning award”.Sayfa Group supplied the Clarendon project through a partner contractor, responsible for the height safety and façade access systems throughout the project. There were various base types and styles required for a variety of locations such as balconies, terraces, and rooftops. However, of all the varieties there is no greater example of planning ahead than the Cast-In Davit Base.Why Davit cast-in bases?Davit systems are an essential solution for cleaning and maintenance strategies. They provide easy and safe access for rope abseil teams to access a building's façade.Cast-in Davit bases are the most cost-effective type of base for both initial and life cycle price basis. The Davits bases are set out to specific datums and are generally tied into the rebar instead of the traditional process of drilling concrete and resin fixing. The process for which is often time consuming, highly weather dependent, and prone to human error. The method of casting in bases accelerates the programme by removing interfaces and potential delays between the trade activities of installing the posts and insulating/weathering the surface. Beyond installation the ongoing maintenance price or 'lifetime cost' of 6 monthly LOLER inspections is significantly reduced. Non-cast in Davit Bases require a thorough examination of the fixings which may include torque testing if required. Visit our LOLER Testing and Inspection Guidance for more information.To learn more about our EdgeSeil range visit our Products Page or get in contact with the Sayfa Group Team.

AATi supplied a staggering 2500 metres (1.55 miles) of cast metal anti-slip stair nosings for the major re-development at London Bridge Station! AATi worked closely with Laing O’Rourke to develop a phased delivery schedule in order to hit key milestones during the projects construction from January 2016 right through to December 2017. Due to the unique ability to manufacture bespoke cast metal products, AATi were on hand to resolve an issue on the project by designing a bespoke nosing to fit around the handrail posts throughout the station.

Cordek were tasked with providing a formwork solution to enable the main contractor to cast the ‘knuckle’ intersections between the escalator shaft and the levels above and below.

AATi Commercial supplied over 1500 metres of cast metal anti-slip stair nosings for the Coal Drops Yard project. Historically this site was used to store coal (London’s only available energy source at the time), On the discovery of electricity the use of coal was challenged and electricity prevailed driving the coal sheds into deterioration. Staircases are perfectly poised throughout this re-developed retail quarter providing access to shops and restaurants on all levels. With the vast amount of heavy pedestrian footfall expected, the AATi stair nosing product ref: SN9/55 in Cast Iron (zinc plated black) was chosen.

AATi supplied a staggering 2500 meters (1.55 miles) of cast metal anti-slip stair nosings for the major re-development at London Bridge Station!

J&P explored a number of possibilities with the precast contractor, Border Concrete Products and the main contractor Expanded Structures, culminating in a proposal to utilise J&P’s TSS invisible connectors. The innovative solution involved the TSS units being rotated through 90°, to accommodate the bearer within the slender 125mm rib section (see image above). The additional challenge of the supporting downstand being radiused was easily accommodated due to the flexibility of the TSS units, and the detailed dimensional/setting-out information provided by J&P to the contractors ensured accurate positioning for the varying angles required.

This major redevelopment of Charlton Park Academy school involved replacing temporary mobile classrooms and a single storey building with a two-storey steel framed brick building to better meet the needs of students, teachers and carers. A structural flooring solution was required for use over precast planks, covering 800m2 on the ground and upper floor at a depth of 75mm to 120mm. Space and access would be challenging, due to the small footprint of the site, proximity to the existing school building and access from a busy main road. Given the large floor area, a traditional sand cement screed would have been very time consuming to place. Tarmac’s TOPFLOW SF a self compacting steel fibre reinforced concrete was chosen as the solution. Its flowing nature would allow it to be quickly pumped into place and adapt to the variable thickness criteria. TOPFLOW SF is designed to act as a structural topping with both, steel mesh & fibre reinforcement. The steel fibres added to the TOPFLOW SF gave its robustness and flexural strength as it was being placed over a precast plank system that could flex with loadings. They also reduced the risk of cracking. By replacing steel mesh reinforcement, it helped avoid problems with access, storage and handling and kept the site open for parallel trades. Using TOPFLOW SF rather than a sand cement screed or reinforced concrete, improved productivity and saved time. This saved 13 days or just over 2.5 weeks on the programme. 

Solid cast bar bronze posts for mounting signs. Can be in a range of bronzes, brasses and gunmetals. Finished self coloured, polished or waxed and toned. A range of heights and diameters are available

AATi Commercial was engaged by the interior designers, Avocado Sweets, regarding the supply of suitable Cast metal anti-slip stair Nosings for Poppies Fish and Chip Restaurant in Camden, London.

New West End theatre in London, opened in 2022 as part of the Crossrail project (Architect Fianagan Lawrence), where a new and high-quality product made of laminated safety glass - Fini Stone VSG/TVG Glass Stone Laminate – with Stone Veneer - has been installed.Total: 240m2 Fini Stone VSG/TVG Glass Stone Laminate – with Stone Veneer - in different glass structures:approx. 60m² curved glass-stone laminatesapprox. 180m² flat glass-stone laminatesSoho Place seamlessly integrates architecture, urban regeneration, and cultural spaces, making it a remarkable and dynamic addition to London’s cityscape.For more information on the project please feel free to contact:FINIGLAS Veredelungs GmbHWierlings Hook 548249 DülmenTel.-Nr. +49-2594-78905-137Fax-Nr. +49-2594-78905-130Andre Seifert / Sales curved glassCell: +49-172-4560654Email: aseifert@finiglas.deHilal Aksit / Sales & MarketingTel: +49-2594-78905-128Email: haksit@finiglas.deWeb: www.finiglas.de

AATi manufactured type SN30/60 nosings in Cast Iron with a phosphate treatment. AATi have supplied several Wahaca venues across London and hopefully many more as they continue to expand.

This stunning stone staircase was completed using Moleanos limestone, fabricated in Stoneworld’s on-site masonry workshop.A stone staircase adds a grand architectural centrepiece for any home, and Stoneworld can help you to create one in whichever stone you would like.

Norstone UK is the leading provider of natural stacked stone and stone veneers in the UK. When used for interior applications such as around enclosed fire places and feature walls, Norstone recommends Hardie® Backer cement backerboard for tile and stone. Jack Jago, Director of Norstone UK, explains how the relationship with Hardie® Backer board came about: ‘we were having problems with many projects that have existing plasterboard where people wanted to tile stone on the plasterboard. But this won’t work as it will pull away half of the time as Norstone is a natural stone; it weighs 65kg per square metre.’

The Northwood Hills project received £1.3 million investment from the GLA and £461,000 match funding from Hillingdon Council. The scheme included a series of improvements to roads and transportation arrangements. Joel Street has been resurfaced and the parking bays redesigned to allow safer entry and exit onto the high street. A new central boulevard has been introduced which allows for safer crossing and it has been planted with 35 carpinus betulus frans fontain trees to provide an attractive feature. GBU were pleased to provide a package to include StrataCells 30, Arborvents, RootDirectors, Geonet, Deadman AnchorSystems, & Precast Arboresin.

As part of a redevelopment at Coventry University, the Faculty of Arts and Humanities was transformed to feature a hyper studio designed for cross-disciplinary projects and new reception area.First of three, this new reception desk was assembled and finished by our team on site. Large precast polished concrete sections in Silk Mist finish were carefully fitted with a geometrically shaped Corian surround. We also added LED lighting strips to provide evenly distributed lighting around the area. We used our unique eco BTX ultra high performance concrete mix technology which helps to give our products the durability and performance they need.

Two renowned Alumasc brands, Harmer and Wade, were recently specified and installed for a new striking residential development in London.Newfoundland Tower, also known as “The Diamond Tower”, due to its unique diamond shape and diagonal structure, is a build-to-rent development in Canary Wharf, London. Harmer SML Cast Iron above ground, and Wade gulliesand linear drainagewere installed to provide an effective water management solution.The Harmer SML lightweight cast iron pipework system is dry-jointed, BBA & Kitemark certified, and has a proven track record in above-ground drainage. With its comprehensive range of fittings and accessories, Harmer SML is the ideal soil and waste system for above and below-ground drainage, including rainwater installations, and is fully compatible with other Harmer and Wade drainage products.“Harmer was chosen primarily for its longevity,” said Gary Zumeris - Area Sales Manager – Harmer SML, South. “It’s also easy to install and has excellent acoustic qualities. It’s a very quiet system, which is especially good in apartments or other high-density housing as you can’t hear fluids flowing down the pipes.“The Harmer system was also chosen for its fire-resistant properties, which is an important aspect, due to current legislation. Cast iron is highly specified in London currently, where most buildings incorporate cast iron for increased fire safety.”Harmer SML has the highest product reaction to fire classification possible, which is A1 for BS EN 13501-1, as well as a system fire classification of A2 for BS EN 13823 Single Burning Item A2, s1-d0.

In China, on the exclusive island of Hainan, the Sanya Edition Hotel has chosen stone-effect porcelain tiles from Atlas Concorde to furnish its interior spaces.The elegance of stone-effect porcelain flooring gives the hotel spaces a stylish ambiance, offering the guests a luxury hospitality experience. The stone-look tiles illuminate the atmosphere creating a luxurious climate and an idea of elegance with a timeless charm. The inspiration of Luserna stone and quartzite enhances the interior floors of the suites and rooms of the building, translating nature into a material suitable for the design of spaces with an enveloping, suggestive climate. Delicate colours reveal the earthy details typical of stone, adding character and appeal to the places where they are laid.

Stone effect PPC expertly applied to secret fix aluminium System for the picture frame to match the original intent of stone cladding. This picture frame element brought with it a very complex geometry as it set the location for all the cheek walls and soffits for the recessed balconies’.Finish: Y4312I Portland Stone

ASF manufactured and supplied the ASF 211 5 Rail Quayside Post System for the above project. Sited on a raised plinth, the baseplate option was chosen. The client decided that all the rails were to be the same diameter - in this case 48mm. The rails were grouped on the lower part of the posts to reduced the risk of 'roll through' into the water and as such increasing the safety for children and young people at the waters edge. The posts are 100% recycled cast iron and are 100% recyclable. Cast iron can be recycled indefinitely with no loss in property. Posts were hand finished in zinc rich metal primer and ASF metal shield top coat. Rails were left galvanised which offers a pleasing contrasting effect.

Project: Bespoke concrete-cladded reception desk for a workspace in South London. Client: K2 SPACE / Glenstone Materials: Large BTX Concrete 3D panels (overlays) in Mist colour and Smooth finish. The panels were cladded over a hard wood carcass. To create an impressive raw industrial look, we used special large format BTX concrete precast 3D panels that were made to K2 Space’s specific design and carefully assembled and finished by our team on site. The results speak for themselves in this stylish modern office space where this stunning 6m long and 1.2 m tall reception desk takes centre stage.

ASF were approached to repair, renovate, refurbish and where necessary remake and replace the ironwork elements of a grade 2 listed stair baluster at the Hannover Buildings, Manchester. Initially a complete baluster rail was brought into the ASF pattern shop and used as a template to make a complete new pattern for the balusters that needed fully replacing. Following a thorough survey of the staircase, totalling 16 flights in 2 blocks over a number of floors, component repairs were also completed so that we could carry out modular replacements where possible, thus retaining as much of the original stair baluster as possible. All replacement parts, including complete baluster castings, were made from 100% recycled cast iron

Project:  Refurbishment and restoration of 6 flights of concrete stairs and landings at Pennybank Chambers, London     Client: Emrys Architects, DDC LTDMaterials used:  MicroConcrete coating in Grey colour and Satin finishThe Living Concrete team were commissioned by Emrys to refurbish and restore an old concrete staircase. This was followed by hand application of Microconcrete coating with Anti-slip agent around the cast iron step threads which were cast in brass finish.  MicroConcrete coating is especially suitable to this type of artisan restoration and it is ideal for tougher environments such as stairs, shop and office floors, bars, hotels and exteriors with no need for joins or breaks. It can be applied over existing materials which reduces the time needed for application and maintenance.