"energy management systems"

CastSlot and Paveslot, the leading channel drainage systems from Gatic Civil Drainage, have been installed at Rushden Lakes, the new high end shopping centre in Northamptonshire. Specified by consulting engineers, BE Design, and working with contractors Winvic, CastSlot with a tread safe top was carefully selected for its robust composition – essential for a busy shopping centre. CastSlot’s tread safe top is important in areas with high volumes of pedestrians, removing the risk of heels getting caught in the grating. PaveSlot was installed in the project’s central boulevard – home to a bespoke water feature.Gatic is a globally recognised brand, specified for many prestigious projects around the world. Its leading range of surface water drainage is strong, durable and reliable, with load ratings from A15 to F900 to suit a wide range of applications. CastSlot’s high capacity channels provide effective surface water management, protecting areas from excessive rainfall. PaveSlot is ideal for paved areas, with a discreet profile that sits neatly in the ground for a subtle and unobtrusive finish.

This dwelling is located in a unique natural environment in the French Pyrenees (Gaillagos, France). When designing this family home, the main focus of the owners was to reduce their energy consumption without giving up to an elegant slate roof. That is why they decided to get THERMOSLATE installed: it is a completely invisible solar roof that gets repaid from day one. Only 4 collectors installed on a total surface of 5m2 were enough to cover more than 60% of their hot water needs (250 liters per day).

Alumasc Skyline Facia, Soffit & Copings, part of Alumasc Water Management Solutions (AWMS), provided the perfect finishing touch for four £2 million homes on the site of a former nursing home in Jersey.The design of the new homes called for a practical fascia and soffit system which would be aesthetically pleasing and competitively priced. The architect, Scott Smith of Godel Architects, worked with Jeff Russ, the contractor, and Precision Plastics, Alumasc’s Jersey stockists, to achieve the perfect look. The first part of the project involved roof clad overhangs and producing a complex fascia/coping system. When the developer, Barry Noel, saw the quality and appearance of the installation, he asked the contractor to use Skyline for the balconies too.“We specified Skyline because we know we can rely on it,” says Contractor Jeff Russ. “It’s easy to handle and its lightweight modular design means it’s easy to fit too. It’s maintenance free, durable and because it’s available in a wide range of colours and design options we know it will look great too.”

There is nothing quite like an ambitious project executed to the highest standard.This complete rebuild and extension of a late Victorian terraced house in Brockley, south east London, presented challenges at every turn. The existing house suffered from the addition of poor-quality extensions and structural problems, but was redesigned by Conibere Philips architects with the specification of Alumasc Rainwater Flushjoint downpipes and hoppers. This ensured elegant and efficient water management, as well as security against water ingress into the new masterpiece of a home.“It’s extremely unusual for a mid-terrace to be demolished and rebuilt in this way, but it was decided as the most economic and sensible course of action to take in this case. This also allowed us to adapt the property on rebuilding to look much more contemporary and elegant,” explained Robin Philips, Partner Director at Conibere Philips. Elegance was also firmly the desired direction when considering water management.“We chose to specify Rainwater Flushjoint downpipes and hoppers from Alumasc to maximise on their sleek and minimal design that would further contribute to the contemporary look of the building,” Robin confirms.“The joints in the RWP sections are very elegant. The whole effect is much less cluttered than most other RWP products. A simple, modern elevation would have been ruined with more traditional RWP products.”

A single-pipe hot water system based has been installed with 1.2km of RAYCHEM HWAT-R self-regulating heating system supported by 13 RAYCHEM HWAT-ECO controllers. As the system uses half the pipework of a conventional recirculation system, on-site installation time was cut dramatically and this was enhanced further by use of the RayClic connection systems. It also meant that space savings could be made in walls and ceiling voids. The system is low-maintenance, a critical factor due to the sensitive nature of this building and can now be very easily extended during further planned developments.

To provide high quality instantaneous hot water, the developers were persuaded to move away from a conventional recirculation system to the higher efficiency single-pipe solution, using nVent RAYCHEM HWAT-M self regulating cable and the unique nVent RAYCHEM RayClic connection system. In addition, nVent RAYCHEM T2Red and T2Reflecta underfloor heating was used in the main living areas. The self-regulating cable could provide very responsive heating without overheating, thus avoiding damage to the high quality wooden flooring. Underfloor heating was also used in the bathrooms, using nVent RAYCHEM T2Quicknet. All fully integrated with the BMS to avoid individual controllers.

As part of its ongoing work to improve the energy efficiency of its homes, over the last two years Clarion Housing Group has retrofitted 505 homes across Fenland, Tonbridge and Malling which had an Energy Performance Certificate (EPC) rating of D or below. Among them were 13 bungalows in the Chapel Gardens development in Benwick. The work was part-financed via the first wave of the government’s Social Housing Decarbonisation Fund (SHDF), which was launched in 2021 to help social housing providers and local authorities increase the EPC rating of their properties to C or above. All social housing provided by registered providers was eligible for SHDF wave one funding, regardless of archetype, and the work being carried out is designed to tackle issues associated with fuel poverty including mould and condensation.    As a registered provider of social housing, Clarion could apply for the funding as part of a consortium with Fenland District Council and Tonbridge & Malling Borough Council. The £4.35m secured by the two local authorities was match funded by Clarion, which is working closely with its main contractor Equans to upgrade the homes. “We were already carrying out works to improve residents’ homes under existing maintenance contracts, in line with the government’s 2030 EPC C target, but this funding has allowed us to accelerate and increase the scale of it all, ultimately improving more homes much faster,” said Daniel Archard, asset sustainability manager at Clarion. Meeting PAS 2035 standards  Sarsvati Varsani is part of Equans’ dedicated specialist retrofit team. As a senior technical retrofit advisor for the contractor, she is overseeing the process in terms of energy efficiency and compliance. She said: “The delivery of all SHDF projects must be PAS 2035 compliant, which specifies a whole-house or whole-building approach to retrofit. It means that energy efficiency measures should be installed with the requirement of the entire building in mind – both from a technical standpoint and considering factors like occupant comfort. “The SHDF facilitates a multi-measure approach to allow us to upgrade Clarion’s least energy-efficient homes to meet the PAS 2035 specification using more than one measure. For example, as well as replacing insulation we are also installing air source heat pumps at the properties where necessary. “I’m working closely with the site team, retrofit designer and contracts manager to address any issues throughout and ensure that every measure is compliant with the standard. Representatives from Clarion and the Department for Energy Security & Net Zero also conduct site visits to review progress throughout.” One of the key principles of wave one of the SHDF is a fabric-first approach. This ensures heat loss prevention measures are installed before other energy efficiency measures, to maximise the dwelling’s suitability for low carbon heating either now or in the future, and to benefit tenants in terms of comfort, health, well-being and bills. The Chapel Gardens bungalows had an original U-value of 1.43W/m²Km, so this was going to take considerable changes. Having been built between 1967 and 1975, the cavity insulation in the bungalows was no longer fit for purpose as it had slumped to the bottom or – in some cases – didn’t even exist. It has now been replaced with a polystyrene bead insulation. The benefits of external wall insulation As part of the fabric-first approach being taken by Equans and Clarion, Saint-Gobain Weber’s External Wall Insulation (EWI) system was specified for the bungalows to improve their thermal efficiency. It is being installed by FRT Property Services Ltd, which is PAS 2030:2019 certified – something that is required of all of the subcontractors working on this project. By gaining PAS 2030:2019 certification, retrofit installers can demonstrate that they have installed energy efficiency measures that meet the required specifications, and have delivered on customer requirements and expectations in accordance with TrustMark standards. FRT Property Services – which began working on Chapel Gardens in January 2023 – specialises in EWI and its director Farhat Ahmed and Operations Director Radu Ursache helped to ensure work was delivered to Weber standards, on time and within budget.  For this project, Farhat’s team installed webertherm XM with 100mm of webertherm MFD insulation. The SHDF stipulates an energy performance outcome of 90kWh/m2/year, with a target U-value of 0.30 W/m²K. The addition of EWI from Weber was critical in enabling Clarion to meet the SHDF space heating demand performance outcome, as the replacement cavity wall insulation alone wouldn’t suffice – with the properties only achieving 0.44W/m²K. Having requested that the retrofit work didn’t change the aesthetic of the bungalows, the planners wanted to maintain a brick finish. To achieve this, weberwall brick was specified along with the webertherm XM EWI system. This innovative brick slip system is lightweight and quick to install, containing the equivalent of 20 brick faces per sheet. It is available in a wide range of colours including Antique Buff, which meant it was possible to closely match the surrounding buildings.  Farhat said: “The team at Weber has been very helpful throughout the process and applications manager Linda Twidale showed my team how to install the product. It’s very simple and provided the like-for-like result the client wanted; as far as brick slip systems go, weberwall brick provides the closest match to real bricks I’ve seen while working in this sector.” It was important to Clarion that the residents of the bungalows were able to remain in their homes while the work was completed which is why EWI was the perfect solution. Farhat’s team worked closely with Equans’ retrofit liaison officers and other subcontractors, including the scaffolding and utilities companies, to ensure everything went smoothly and the homeowners were not inconvenienced.  By installing the webertherm XM EWI system, the U-value at the properties has been improved to an efficient 0.20 W/m²K – far exceeding the target of 0.30W/m²K. Once all of the retrofit work has been completed, the bungalows will undergo a post-works EPC assessment and are expected to achieve a C rating. The new insulation will provide improved thermal performance all year round, helping to keep residents’ homes cooler throughout the summer and warmer in the winter. It is predicted that those living in upgraded Clarion properties will save between £300 and £500 on their energy bills each year. Switchee smart thermostats have been installed in some properties to relay data to Clarion, enabling them to monitor the energy consumption of the properties. Within six months, Equans’ retrofit evaluator will issue a questionnaire to residents to assess whether everything works as it’s supposed to, and Farhat’s team has already received feedback. He said: “Residents have told us they’re already feeling the difference in the temperature of their home. “It isn’t right that people have had to choose between eating and heating but getting such positive feedback really highlights the role that we’re playing in improving these homes.” Daniel Archard, asset sustainability manager at Clarion, added: “We’ve received more funding via wave two of the SHDF and are planning to increase our retrofitting tenfold over the next three years, as pressure builds to upgrade all social housing to an EPC rating of C or above by 2030.” Farhat concluded: “We’re looking forward to continuing our support during the delivery of the future pipeline of work within this area for Clarion Housing under SHDF Wave 2.1.”

The new clubhouse of the Machrihanish Golf Course has had its water management upgraded thanks to the installation of two Alumasc Rainwater products: Aqualine Box Extruded Aluminium Gutter and Flushjoint Aluminium downpipesThe golf course, founded in 1876, recently had its clubhouse rebuilt after a fire in December 2018 destroyed the original building. Local contractor McKinven and Colville Ltd carried out the work on the new clubhouse which was designed by G1 Architects. The building offers unparalleled panoramic views across the Championship and Pans courses.“For this project, two Rainwater products, Aqualine Box and Flushjoint were specified and installed for the new clubhouse on the golf course,” said Nicola McGowan, Area Sales Manager, Scotland. “It’s an elegant, modern building with stunning views over the Atlantic.“The Aqualine Box Extruded Aluminium Gutter and Flushjoint downpipes were chosen for their sleek, modern design, and durable, non-corrodible features.”

RSP Consulting Engineers designed 1.8km of RAYCHEM HWAT-R self-regulating heating cable in a single-pipe hot water system throughout this new hospital. Capable of maintaining water temperatures at a standard 55°C, the system also provides the capability to boost temperatures to 65°C periodically during legionella prevention cycles. The system is controlled via 19 RAYCHEM HWAT-ECO controllers which communicate seamlessly with the central BMS. As the system uses half the pipework of a conventional re-circulation system the installation time was cut dramatically and much needed space savings were made in walls and ceiling voids.

NyRock Cavity Slab 032 insulation was specified to meet the specific energy targets.Hallwell by Hugh McGreevy & Sons Ltd is a development of 100 new homes being constructed as part of a larger residential area in Adamstown, Co. Dublin, Ireland.NyRock Cavity Slab 032 - the most thermally efficient stone wool cavity insulation currently available in the UK and Ireland.

Born in the historic headquarters of a nineteenth-century factory, Lanolin Fabrik is an ensemble of offices, lofts with kitchen spaces, terraces, loggias and green oases that make it a modern, functional and human-sized workplace.Our customer has implemented a new system consisting of domestic water supply and irrigation pumps for this historic complex: Esybox Max was chosen as the mains water booster set, whilst for the irrigation of the green areas the DAB Esytwin compact variable speed booster was identified as the solution.3 Esybox Max is a market leading technologically innovative water booster set, demonstrated to be highly efficient. The use of permanent magnet motors has contributed to a 20% efficiency improvement over industry standard pumps. The solution was designed and perfectly sized to obtain constant pressure for all users but with the minimum possible energy use.All the pumps in the water booster system were connected to a single control panel, which regulates the power supply to the multipump units.The complex consists of 2 buildings, one with 5 and one with 7 floors, and the entire water boosting system that powers it is monitored and managed remotely using the DAB D.Connect cloud based service.

The Bishop Auckland refurbishment project, is a stellar example of K Systems ability to harness years of expertise with forward-thinking innovation to meet the needs of its clients.Durham Homes commissioned K Systems to refurbish its residential development of 120 terraced houses. The primary aim of this project was to improve the thermal performance rating of each home. The challenge for K Systems was to provide a suitable EWI solution whilst retaining the character of the homes by replicating the existing brick and stone walls.Due to this unique mix of required finishes, we were presented with an extremely complex project that required careful attention of several aesthetic and design considerations.Having a good reputation for matching systems with finishes to deliver clients’ visions, we worked in collaboration with our approved installer Westdale Group, to scope out the project and specification in fine detail, with particular focus on insulating properties and aesthetic.These poorly insulated brick and stone terraced houses were given a thermal upgrade to enhance occupier comfort. An attractive brick render finish was used over insulation to provide an aesthetic finish that is in keeping with the current street scene.This satisfied the client’s requirements whilst providing a total revamp for the properties, which has resulted in energy efficient and aesthetically pleasing homes for the client and residents.Our ServiceWe worked in collaboration with Durham Homes and approved installer Westdale Group to upgrade these poorly insulated brick and stone terraced houses and deliver a total revamp of the properties, resulting in thermally efficient homes.The project was completed with minimal disruption to existing residents, and due to forward planning and regular site visits by an experienced K Systems project manager, where processes and progress were monitored and evaluated, the project was completed within the agreed timescale.Our Application Specialists visited the site regularly throughout the project working in collaboration with the approved contractor to ensure correct installation and detailing.As a result, we delivered an excellently designed and expertly executed refurbishment, that exceeded the expectations and requirements of the client, Durham Homes, and the residents of the newly improved homes.Joe Rogers at Westdale Group, said:“To deliver such a large project (120 houses), it requires multiple teams to work seamlessly together and have absolute trust in the other’s skill, vision, and judgement. That’s exactly what we had with K Systems on this Bishop Auckland project. The team’s innate understanding of pairing systems with finishes for optimal performance is second to none and together we delivered a best-in-class refurbishment which was an absolute pleasure.”Technical Project DetailsEffective demand planning and technical detailing ensured that the Durham Homes project was completed on time in March 2022.Having comprehensively assessed the project requirements, taking into consideration thermal u-value target, aesthetics and cost, our K Systems E BrickRend EWI system was specified. This high-performing system is lightweight utilising expanded polystyrene (EPS) panels that are enhanced with graphite to further enhance thermal performance.The E BrickRend system has a fire performance rating of B2-s1,d0. It’s low moisture absorption and resistance to mould growth ensures a high level of durability.The system was specifically tailored to meet the thermal performance criteria of the project. Utilising 90mm EPS panels, the target U-value of 0.30W/m2K was achieved, delivering the benefits of improved thermal comfort and lower heating costs for residents, whilst helping the local authority achieve it’s environmental carbon reduction targets.Several finish options were considered to meet the client’s requirement of replicating the existing brick/stone appearance of the properties whilst remaining within the project budget.K Systems specified BrickRend, a bespoke, specially formulated polymer render which was colour-matched to the existing masonry. It was then down to the skill of our approved installer to apply pigments to tint and shade the render surface and simulate the appearance of real stonework. The surface is then sealed to provide a long-term durability. A dash render finish was applied to the rear of the Bishop Auckland properties.This particular finish didn’t just ‘fit the bill’ at the time of delivery, but is an economic, durable, lightweight solution, easily applied, with an increased bond strength compared to sand and cement, which will protect the insulation and structural fabric of the homes from environmental deterioration in years to come.This customised finish and attention to detail is a perfect example of how K Systems works with all clients to fulfil any specific design criteria and go above and beyond the standard requirements to deliver superior quality.

Project: Birmingham Energy Innovation CentreDate: 2020 Background:·        APL were engaged to provide a non-combustible construction solution to meet challenging acoustic and thermal performance requirements for the roof and walls·        APL were able to meet the clients requirement for matching solid and perforated profiles·        APL provided all structural, thermal and acoustic calculations Systems:·        2,000m² of APL built-up pre-coated aluminium roof system, using the sinusoidal AP18HR and trapezoidal AP31/1000RR profiles·        1,300m² of APL built-up aluminium wall system, using the sinusoidal AP18HR and AP45HR profiles with both pre-coat and PPC finishes·        800m² of APL perforated aluminium wall system, using the AP45HR-Airwall™ profile with a PPC coating·        Bespoke featured fins in aluminium with an anodised-look PPC coating·        APL Tritherm™ GALV sub-framing ·        All flashings, fixings and accessories  Building Location:·        Birmingham

The Hurlford Avenue new build project, situated on the former Garscadden Primary School site, truly harnesses innovation and design. This ‘Modern Methods of Construction’ project, completed in partnership with CCG, showcases technical prowess and constructional excellence.Garscadden Primary School closed back in 2017 but the 1930s school building remained standing. Spotting the potential for something impressive on the site, Glasgow Housing Association proposed a modern replacement – a portfolio of properties.The key requirement was to build modern, energy efficient homes which would provide much-needed affordable housing in the sought-after area of Dumbarton and make a significant difference to the local community.After extensive planning, focusing on matching an appropriate insulation system with a complementary finish, K Systems devised a comprehensive delivery plan using our unrivalled experience and expertise.CCG fabricated the building off-site with timber kits and incorporated elements from our Aricco system, with the final finish being completed on-site. This approach was advantageous for a few reasons, including the speed of construction and a reduction in required labour.Hurlford Avenue is a prime example of our experience with off-site modular builds and our project-specific approach to EWI solutions. We brought Glasgow Housing Association’s vision to life and delivered 28 houses and 42 flats for mid-market rent.Our ServiceThe build of the Hurlford Avenue development wasn’t without its challenges. Precision planning was required to ensure minimal disruption to the residents in surrounding estates. All traffic ways remained free for passage and noise pollution was kept to a minimum.During the build, our team encountered some detailing challenges. However, working directly with the contractor and main contractor, these challenges were quickly resolved by key colleagues within our Technical Team, and the build remained on schedule and of the highest quality.From specification and design to planning, delivery and evaluating, our team transformed a derelict site to a contemporary multi-dwelling development that rejuvenated the Dumbarton area.“I would like to thank everyone on the K Systems technical support team for their contribution in accomplishing the Aricco System project at Hurlford Avenue. The regular visits from senior technicians always go a long way to keeping any project in check and it makes the job of our management much easier by having honest, professional judgement to go back to our guys, with well earned praise on this occasion. Everyone was onboard from the outset in working around any potential difficulties and you will agree it shows in the final results.”Garry Barton, Contractor.Technical Project DetailsAs the client of this project, Scotland based construction company CCG, approached K Systems to provide a suitable façade solution that would complement their design. A build with timber kits and a drained ventilated cavity system was specified, along with a silkolitt thin coat render finish.CCG are renowned for off-site manufacturing (OSM) and manufactured the kits from their production site in near-by Cambuslang. They sourced the correct material according to our exact specification. CCG’s ‘iQ’ System was chosen, which is designed with a fabric-first approach where greater tolerances are determined by fewer junctions and thermal bridges to deliver enhanced U-values and significantly improve airtightness. By incorporating OSM and the iQ system into this project, it is just a small insight into our unrivalled knowledge and expert approach that we take to fulfil the requirements of our clients.For the supporting façade, the K Systems Aricco system was specified - a drained ventilated cavity system perfectly suited for use in low rise buildings, particularly new build projects and timber framed construction. The Aricco system is also the most compatible with offsite/modular construction techniques and boasts an A2-s1, d0 fire rating and therefore complies with the latest building regulations, ensuring the safety of all residents.The finish was just as important as the façade system, with the cost-effective, industry-leading Silkolitt thin coat render specified. Silkolitt renders provide a contemporary finish to new-build applications, something this project very much required to modernise the area. Silkolitt is simple to apply, and its hydrophobic properties makes the render low maintenance. It also has excellent vapour permeability, allowing the Hurlford Avenue properties to breathe and avoid interstitial condensation. It is the most flexible system on the market, making cracking over its lifetime less likely and therefore delivering a pleasing aesthetic with outstanding longevity.The combinations specified by the K Systems team resulted in the build of impressive dwellings boasting a U-value of 0.13W/m ² K – meaning homes were easier and cheaper to heat, a particularly attractive benefit given the current cost of living crisis.

As part of a major transformation of Wembley Park, which includes Olympic Way, Wade Stainless Steel Linear Channels and Streamline, and perforated gratings were installed beneath the Olympic Steps to provide an effective and long-lasting drainage solution.Built by developer Quintain in a joint project with Brent Council, the Olympic Steps come at the end of Olympic Way—the stretch of road linking Wembley underground station to Wembley Stadium. It was named Olympic Way after it was originally constructed for the 1948 London Olympics.The final stages of this redevelopment were the iconic steps that lead up to the national stadium. The original ramp, known as the pedway, was built as part of the old Wembley Stadium and acted as a bridge over the old coach parks. The Olympic Steps development replaced the outdated, concrete pedway and extended the Olympic Way, increasing the width by 50% and improving accessibility for all visitors in and around Wembley Park. Volker Fitzpatrick was the main contractor on the project.“Working closely with Mick Hawkins, the Site Manager, the aim of the project was to fulfil the client’s drainage requirements to tight deadlines,” says Brian Holden-Earl, Area Sales Manager. “The area is frequently used by visitors, so it was important to deliver our services within a specific timescale.”

The National Trust was looking for ways to improve its facilities and services, especially the public toilet block at Lacock. The block was was in poor condition, with no hot water or heating, poor lighting, and frequent blockages. The toilets had received numerous complaints, and so the National Trust wanted to upgrade the facilities.“Previously we had tiled walls which were very cold and not easy to clean as well as suffering from condensation. We had a lot of technical issues as well as issues with the drains. The smell was always bad. We were spending a lot of hours on fixing and maintaining the urinals so these were the issues we wanted to address, alongside improving energy efficiency and lowering the environmental impact of the washrooms.”Andy Webster, Facilities Manager, North Wiltshire National TrustAt a London trade show, Anna Bradshaw met Paul from Ecoprod and Mihail from CONTI, who demonstrated smart taps and accessories that could analyze visitor data. Initially the Trust was interested just in the smart taps however after Ecoprod visited the site it became apparent that they could offer much more than just the taps. The project expanded to include a full refit of the public toilet block, with a focus on efficiency, energy-saving and low maintenance costs.The Trust wanted a solution that was energy-efficient, recyclable, and reusable, and Ecoprod offered a full package that fit these criteria. The upgrade included easy-clean, wipe-down wall coverings, a modular system that allowed for easy repairs, and water-saving taps and urinals. The Trust was able to secure funding for the upgrade because of the quality of the product and its energy and water-saving features. Efficiency of energy usage and low maintenance costs are extremely important to the National Trust so the refit was designed with these priorities in mind.“The biggest draw for me initially was the fact that the taps offered the potential to collect and analyse usage data so we could see how many users we were getting. This is important because the toilet block is in a car park outside of our pay barrier, and therefore difficult to gauge numbers. However, once we started thinking about new taps then we started thinking about improving the basins and it went from there – ultimately we decided to go for the whole refit and have a really smart new look to the loos. Because the other products were also recyclable and reusable and made the whole management of the space more efficient, we were able to secure the budget to do a full refit. The quality of the products was apparent really early on.”Anna Bradshaw, Facilities and Business Support Services“We have gone for an easy clean, wipe down modular system so that if things get damaged, as they do in a public toilet, we’re only replacing small parts rather than the whole system.”Andy WebsterWhat was included in the refit?Ecoprod supplied the National Trust with a complete building project package which included:-Strip out of old toilet blockReconfiguration of walls to create spaceNew flooring and wallingNew lighting, extraction, and heatingNew back panel systemsNew cubiclesNew URIMAT waterless urinalsNew troughs with CONTI+ Lumino tap with localised heater and Ble tool for connectivityToilets with cisterns from Siamp rangeMitsubishi hand dryersBaby changing stationFull project management Working with Ecoprod“We had a pretty clear plan on what we wanted to do and how we wanted to do it and Marcus was very accommodating. Once we got the contract signed it all came together very quickly. As always with jobs like this a few unexpected things came up but Marcus was able to deal with all of them. Whenever an issue arose I made a phone call and Marcus was on it straight away. He was very good at keeping people in the loop and communication was good throughout.”Andy WebsterThe benefits since the new toilet block opened“Previously our main source of complaints for the site were the toilets. They were cold, damp and difficult to keep well presented. For many people their first stop will be a loo visit and we were very aware it wasn’t a good first impression. Since the refit we have received no complaints and visitors are now complimenting them on how clean and bright they are. The new design means they are easier to clean, as we moved from tiles to wall cladding, and troughs rather than individual basins, plus the new non-slip floor surface makes access much safer for our visitors.”Anna Bradshaw“We are looking to grow our relationship with Ecoprod, looking at other sites where we can use this technology. The more positive results we get, the more interest we have from the rest of the National Trust. One of the Trust’s main aims is energy efficiency and climate action is a big thing for the Trust this year so anything that can help us with that is something we will be looking at with great interest.”Andy Webster

The Cartcraigs high-rise project located in the heart of Southside Glasgow was a rewarding project to be involved with allowing real transformation and change in several key areas.The tower block was originally built in the 1960’s with a grey cladding finish but due to decades of inclement Scottish weather, the building was weather-beaten, tired and dated. With its stature and prominent location, the building should have been an attractive living option in Southside Glasgow but instead was unappealing to potential residents, and in desperate need of modernisation.Rising fuel prices and the current poor thermal performance of the tower block, meant it was extremely difficult and expensive for tenants to heat their flats – so much so that many occupants were considered in a state of fuel poverty.In collaboration with MAST Architects and our approved installer PWM, we designed a façade solution that not only significantly improved the thermal performance of the building, but transformed Cartcraigs aesthetically creating a modern, fit-for-purpose living space.A complete revamp which has given the building a new lease of life and delivered safe, modern and energy efficient homes for the residents.Our ServiceDue to the scale of this project, the congested location and small site footprint, we had to work closely with our approved installer, main contractor, and local authority to ensure minimum disruption to both the residents of Cartcraigs and residents of the surrounding area.Delivery routes and schedules were agreed to ensure consideration for local residents throughout the project.As part of our service commitment, our Site Application Specialists carried out regular site visits to ensure our system was installed to the highest standard and in line with our specification.They were available throughout the duration of the project to provide technical guidance, installation support and ensure the highest levels of quality. This allowed the K Systems Technical & Logistics Teams to support the schedule of the project with timely delivery of materials to site and ensuring there were no delays during the installation and inspection processes.“In conjunction with the Architects we approached K Systems to design a system to comply with fire regulations and offer a solution to make the look of the building more aesthetically pleasing along with making it a point of interest within the Southside area. Great site support was provided by Ally along with Technical/Service support from Jim and Martin. The team at PWM look forward to working on our next project with K Systems.”Kevin Fox, PWM Projects ManagerTechnical Project DetailsThe original façade incorporated a 25mm cavity with reinforced concrete inner leaf shaped panels, which could be seen beneath the then grey façade panelling. Wheatley Group, the client, had requested a clean, crisp, and smooth finish that would also comply with Scottish Fire Regulations.After numerous design meetings taking into consideration client requirements, budgets, and timeframes, we put forward our industry-proven K Systems M Silicone EWI system. The system was designed using 160mm non-combustible mineral wool insulation to meet the 0.18 (W/m2K) U-value requirement, making it the perfect choice for the refurbishment to combat the heating issues faced by residents and futureproof the building as a viable living space for years to come.Bespoke technical detailing and rigorous adherence to our high-rise policy ensured a high performing system with an A2 non-combustible fire rating, complying with all safety regulations for buildings over 11m in Scotland. The 160mm insulated grey and white façade delivered a really attractive high-rise that will now better withstand the Scottish elements.The finish used was our high-performance thin coat render, Silicone TC15. The contemporary colours of grey and white were chosen from our wide range of colours which visually transformed the 17-storey building. Our polymer rich Silicone TC15 allows ease of application, and its hydrophobic properties will provide a clean, crisp and low-maintenance finish for years to come.Our specification included bespoke detailing to provide solutions for Cartcraig’s individual retrofit design challenges. We also commissioned wind load calculations and fixing pull-out tests to determine optimum fixing patterns to anchor the EWI system to the different substrates. Ultimately, a safe, thermally efficient and visually appealing result was achieved.“K Systems provided a great overall package from the inception of this project with design advice, through the technical stages, with assistance through specification and then with the provision of weekly reports and checks once the project got on site. Cartcraigs, being a high-rise block needed monitoring and adherence to the project specification, and having the K Systems team providing regular on site checks gave the design team the assurance that all requirements were being met.”David Locke, Mast Architects

Newton System 500 fulfils all Listed Building requirements in this Georgian Manor House. Newton Pumping Systems installed to manage waste water, including two Newton Titan pumps and battery backup systems.

Armourcoat surface finishes have played a central role in the comprehensive refurbishment of the iconic Minster Building in the heart of London’s business district, applying over 600m2 of it's seamless Acoustic Plaster System to the ceilings.The interior design by architects BuckleyGrayYeoman for Ivanhoé Cambridge and its development/asset manager Greycoat Real Estate LLP, has created a major repositioning of the building built around the central eight storey atrium. The ground floor reception is approached by a 30 metre long boulevard from the new entrance on the corner of Mincing Lane and Great Tower Street. The original entrance has also been retained to Minster Court piazza.Designed to optimize the acoustics of interior spaces, the Armourcoat Acoustic Seamless Plaster system offers a clean and smooth mineral surface that can be applied seamlessly over large expanses to both flat and curved surfaces. Comprising of a special mineral wool composite panel that is bonded onto the substrate and finished with a seamless layer, the system offers an elegant marble based plaster finish while allowing sound energy to pass through the surface. The zero VOC system, which consists of over 70% recycled material, achieves class '0' fire rating and a class 'A' Noise Reduction Coefficient rating.Photography: Jonathan Banks

Gatic Civil Drainage was recently specified for Waitrose’s new store in Oxford for its CastSlot system from its market-leading Slotdrain range. Gatic’s CastSlot is designed to create a continuous interception of surface water, as well as provide a discreet and durable surface opening. Manufactured in three metre lengths of galvanised steel, it benefits from fewer joints and improved flow performance. A high flow inlet and channel capacity meant CastSlot provided a tidy, unobtrusive and functional solution. The cast iron finish gives the system a highly durable and ductile iron top.

With the reputation of the illustrious Tottenham football club preceding it, the new Tottenham Hotspur Stadium is an emblematic building that has already secured its place as a sports stadium to be remembered.It has also become one of the more renowned and iconic spaces to have benefitted from Alumasc WMS expertise, receiving the full ‘rain to drain’ treatment.Comprising five core brands and more besides, Alumasc WMS was brought into the project to provide cohesive, integrated water management throughout the project. This eventually included the installation of Gatic Slotdrain systems, Gatic Access Covers and AssistLift Covers, Harmer SML below ground Cast Iron drainage and Wade floor gulliesto ensure effective water management all round.Completed in 2019, the 62,303-capacity stadium is one of the largest in the Premier League and the largest club stadium in London. The state-of-the-art sports and leisure centre can stage major events including football games, NFL American football games and rugby, as well as concerts and other non-sporting events.Populous Architectural Design were the architects on the project, however, it was Buro Happold Engineering that specified Gatic Drainage and Access Covers, Harmer below ground cast iron drainage and Wade floor gullies from Alumasc WMS for the task.

Integrated Alumasc Water Management Solutions specified on new mixed-use development.The site of a derelict petrol station located in the historical town of Hemel Hempstead has recently been transformed into a new retail and residential development.Bovingdon High Street now features eight brand new apartments and a new Tesco express outlet, bringing new life into the once disused space near the town centre.The unique design of the site coupled with the number of dwellings planned, saw a number of challenging design factors for the project, including curved roofs and the need for soffits within a confined space.This is where Alumasc Water Management Solutions (AWMS) come into their own, offering a complete solution. An integrated Skyline and Rainwater offering was specified across the development, including Skyline’s bespoke aluminium fascia, soffits & copings. AX moulded extruded gutter systems with combined Swaged downpipes where also part of the final specification. All finished in a BBA approved, polyester powder coated finish, the final look achieved demonstrates understated quality, in dusty grey colour (RAL 7037) specifically to match the windows and balconies on the project.“Thankfully we were consulted early in the project, which is where we are most effective,” commented John Hemphill, Skyline Technical Sales Manager, who worked on the project.“We had a number of site meetings, which resulted in designing and submitting CAD and 3D drawings in order to ensure the project was delivered on time.”

11 Freebournes RoadBauder reinforced bituminous waterproofing system with BauderSOLAR FSynopsisA large derelict warehouse located in Witham has undergone major renovation to transform it into a storage centre for Essex County Council that will assist its services and benefit the local community. The refurbishment works were designed and project managed by Lambert Smith Hampton on behalf of the client, who wanted the building to act as a benchmark for sustainability with the roof playing an integral part in achieving this through the addition of solar panels.Bauder Building BoardProject Name:11 Freebournes RoadLocation:Witham, EssexRoof Size:5,200m²Client:Essex County CouncilProject Manager:Lambert Smith HamptonApproved Contractor:Acclaim ContractsPV Installer:CJ SolarEnvironmental focus:Solar PVThe specificationWorking closely with the client, Bauder performed a comprehensive roof evaluation survey to identify the full extent of water ingress being experienced and to confirm the suitability of adding solar. The bespoke survey report highlighted that the roof needed to be stripped back to its original deck, before being waterproofed with over 5,200m2 of Bauder’s reinforced bitumen system by Acclaim Contracts. 588 solar PV modules were then fitted onto the roof by electrical installer CJ Solar, enabling the client to generate at least 134.70 Megawatt Hours of solar power each year. Products appliedBauderSOLAR FIntegrated photovoltaic system, where the modules and the substructure are combined to form a single unit, which is secured to the roof without any penetration of the waterproofing or roof deck. System installedReinforced Bitumen Membrane System1 Reinforced bitumen membraneTorch applied, elastomeric bitumen capping sheet2 BauderPIR M 60Rigid urethane foam insulation faced on both sides with aluminium foil.3 BauderPIR FA-TETorch applied air and vapour control layerAdvocacyJulian Sanchez, Commissioning Delivery Manager for Essex County Council: “We actively look for opportunities to implement renewable energy and knew that this storage facility lent itself well to PV retrofit. Our system selection process involved the due diligence you would expect from a local authority and we decided to go with Bauder because of its comprehensive system portfolio that meant we could have a single source supply and all-inclusive guarantee; giving us complete confidence in the roof’s performance.”

Installer – Prater / LindnerMain Contractor – TBCArchitect – Pascall+WatsonClient – LCASystem – Vantage®️ MF in CortenThis is our CWCT tested Vantage®️ MF in Corten metal This was mechanically face fixed to the substructure by expert installation partners, Lindner PraterThis shows pre weathered and a fully weathered finish and looks absolutely stunning and was a recently nominated for the best use of specialist metal at the Façade Awards

Project: The Castings, Piccadilly EastLocation: Heyrod Street, ManchesterVCL membrane system supplier: ADA FastfixSystem used: illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer, illbruck TF448 High Performance Bonding Tape, ME322 Internal Tape 100illbruck, a part of CPG UK, have celebrated the successful installation of their new A2 fire classified vapour control layer within an exciting new residential development in the heart of Manchester.The projectThe Castings, Piccadilly East is on a 0.7-acre site in the Manchester Piccadilly regeneration area and includes four stepped building elements rising to 25-storeys high. The development will consist of 352 build-to-rent (BTR) apartments, including a mix of studio, 1, 2, and 3 bed units, alongside roof terrace gardens, retail and amenity space, and a public square. The project was designed with a focus on sustainability, to deliver low energy consumption with highly efficient building fabric.ADA Fastfix, a leading supplier into the construction industry, were approached to find an airtight vapour control membrane which would ensure high levels of thermal performance and energy efficiency in the building. As a ‘relevant building’ according to Building Regulations Approved Document B, the installed membrane needed to be a fire classified solution; an A2 fire classified solution was requested to provide enhanced fire safety for the building and its occupants.The solutionADA Fastfix selected illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer due to its enhanced reaction to fire classification of A2-s1, d0 to EN 13501-1, excellent product performance, and the accompanying technical support from the illbruck team. illbruck ME060 A2-Membrane uses advanced technology to combine reinforced glass fibre with an aluminium and laminated coating, providing long lasting strength and durability. The special coating also improves thermal performance by reflecting up to 95% of heat.  Its airtight and vapour-tight properties, which can be used to comply with Passivhaus, helps improve energy efficiency whilst protecting the building fabric from moisture vapour and condensation.The applicationOver 6,000m2 of illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer was attached to the Steel Frame Structure using TF448 50mm high performance tape. The lap joints and window details were then sealed with ME322 70mm tape. This system can be used on the internal structure of a timber frame or lightweight steel structure to manage air and moisture flow, as well as enhance the building’s thermal performance, energy efficiency, and fire safety. Alongside providing high performance products, the illbruck team also helped the client with detailed drawings, technical service and application guidance, and on-site support – to ensure a smooth installation process and great finished result.Project overviewScott Hurry, Area Sales Manager at CPG UK, said, “illbruck ME060 A2-Membrane was the ideal choice for this fabric first build due to its enhanced reaction to fire classification as well as helping to improve thermal performance in the building. This is the first major installation of our new ME060 A2 fire classified membrane - we’re delighted to work with ADA Fastfix to see our products installed in this development, where our membrane will be helping to protect the building and its residents for years to come.”

FORBO’S PORTFOLIO HELPS CONNECT RURAL UNIVERSITY TO COUNTRYSIDE ROOTS Situated in the countryside near Milton Keynes, Cranfield University recently added five new blocks, including a new central hub for the students, to its campus. As the communal area was the standout aspect of the project, Magna Designs Interiors utilised Forbo Flooring Systems’ Flotex planks and Allura Flex luxury vinyl tiles to help connect the university to its countryside heritage. Speaking about the project, Emma Barnes, Interior Designer at Magna Designs Interiors, said: “While the five new blocks were a new part of campus, the university didn’t want them to stand out too much from the existing buildings. Everything had to fit in and look like it belonged, whilst still having a contemporary feel. I worked with the contractor Watkins-Jones to form a basic design idea and then we got to work. The brief the client gave to me was for a modern space, one that gave a nod to the nature around them but also prioritised comfort.” Magna Designs Interiors went with what Emma described as a soft industrial design with exposed pipework in the ceiling and metal framework detailing, but then opted for something to slightly soften that look for the flooring: “We needed something that was comfortable but also hard-wearing and Forbo’s Flotex ticks both those boxes. It almost doesn’t look like a textile floor covering, especially with the designs we used for the project, but it provides great underfoot comfort. We went with this soft industrial look in the communal area, using Flotex Concrete in the Storm and Cloud colourways. This provided a really neutral look. While we combined the Storm and Cloud colourways to break up the design, I knew I wanted to mix this up even further.  “It’s for this reason that I also used Flotex by Starck. It has this nice neutral base which fits with the soft industrial theme, but then transitions from the base grey shade to a crazy and colourful pattern, which I really enjoyed. I’ve worked with Flotex before as it’s been around for years now, but it’s exciting to see how Forbo has reinvented it with their new designs, especially with their designer ranges like Flotex by Starck.” Alongside creating a comfortable and homely feel, Emma was also tasked with giving a nod to the open green spaces that surround the campus. She commented: “We wanted to link the project back to nature, as the university is situated in this beautiful, peaceful countryside area. I used Forbo’s Allura Flex planks in the areas where students could sit together on these sofas, which had earthy tones like browns and greens. It really brought the outside in and we felt it grounded the place in nature, which the campus obviously is! The Allura Flex planks have this lovely wood grain look, which fit in with the overall design but also helped to break up the greys of the Flotex tiles. I even used bark from the surrounding trees on some of the walls, which linked in with the grain of the planks.” Conscious that sustainability is high on many specifier’s agendas, this was another reason behind the specification of Flotex. Flotex is made using 100% renewable energy and the normal Flotex planks are made of 49% recycled content by weight, making it a good sustainable choice. Allura Flex is also made using all renewable energy and contains 24% recycled content by weight. What’s more, both ranges have a long-life cycle – key for education design, where products are needed that can survive for many years with minimal maintenance or upkeep. Emma concluded: “I’m really happy with how the place looks; I feel we definitely captured the essence of what was requested. Everything came together very nicely, and I cannot recommend Forbo highly enough. Elizabeth Bushell, the Account Manager I worked with, was so helpful and had some constructive ideas, suggesting products for me to use. I’m still hearing good reports about the new student central hub now, a year on from completion of that area of the project, so it’s stood the test of time so far!” The final handover of the project was completed in April 2022, but the communal area was completed over a year ago. Magna Designs Interiors’ work on the communal student hub saw them win ‘Highly Commended’ at Forbo Flooring Systems’ 2021/2022 Forbo Escapes competition.All images were produced by Cranfield University  For more information about Forbo’s solutions for the education sector, visit www.forbo-flooring.co.uk/education or to enter the 2022/23 Forbo Escapes competition, visit www.forbo-flooring.co.uk/forboescapes

BackgroundK Systems’ retrofit of the REEMA non-traditional construction Properties in Swindon, South-West England, is a stellar example of the company’s ability to harness years of expertise with forward-thinking innovation to meet the needs of its clients.Swindon Borough Council had a development of 50+ properties in Upper Stratton all with aged facades and poor thermal qualities, some with U-values as inadequate as1.59W/m ² K.K Systems supported Swindon Borough Council, led by Projects Surveyor John Black, to completely refurbish this residential development and deliver on five primary objectives:- Improve the thermal performance rating of each home (SAP rating)- Deliver greater thermal comfort for residents- Choose a solution with acoustic benefits and non-combustable benefits- Reduce tenants’ energy consumption- Deliver an attractive aesthetic that would uplift the areaHaving a good reputation for matching systems with finishes to deliver its clients’ visions, K Systems partnered with approved installer, Rateavon Ltd, to scope out theproject and specification in fine detail, with particular focus on insulating properties and aesthetic.Our ServiceK System worked in collaboration with Swindon Borough Council and Rateavon Ltd to upgrade these poorly insulated houses and deliver a total revamp of the properties, resulting in thermally efficient homes.One of the primary requirements was to improve the performance rating of each home, with a target U-value of 0.30W/m²K. In fact, K Systems exceeded that in the project delivery by achieving a U-value of 0.29W/m²K.The project was completed with minimal disruption to existing residents, and due to forward planning and regular site visits by an experienced K Systems project manager, where processes and progress were monitored and evaluated, the project was completed within the agreed timescale.Digital technology was deployed from the very beginning to produce models and CGIs (Computer Generated Imagery) to not only assure Swindon Council the finished project would meet its specific requirements, but to also guide the design process and ensure compliance with all health and safety regulations.Regular inspections and site audits were carried out alongside Swindon Council to ensure the same level of care and attention to detail that applied when specifying theproject was being applied during its implementation and delivery.Technical Project DetailsOn initial inspection, K Systems found a problematic substrate. The REEMA hollow panel non-traditional construction properties are constructed of a concrete frame with thin concrete panels to the exterior façade. This type of thin panel construction created a significant challenge for the team to find a suitable EWI fixing, but with the help from Rawlplug, one of our EWI fixings suppliers a robust and safe fixing solution was found, without compromising the existing REEMA construction.Harnessing years of EWI system design knowledge and unrivalled expertise in this field, K Systems worked closely with Rawlplug and a structural engineer to identify a suitable fixing detail and pattern which would not only be robust but also suitable for this type of substrate.With a structurally strong solution agreed, focus then turned to the appropriate insulation solution.After a comprehensive scoping process taking into consideration client requirements, project objectives, budgets and timeframes, K Systems specified the industry proven K Systems M, Mineral Wool EWI system to not only significantly boost thermal performance of the buildings but also reduce noise pollution for the tenants.K Systems 100mm Mineral Wool insulation has an industry-leading ability to generate exceptional thermal performance. That made it the perfect choice for the refurbishment as it would combat the increased heating costs faced by residents whilst retaining the solid foundations of the existing building and reducing the risk of condensation or mould damage.Other technical benefits which made the K Systems Mineral Wool system the ideal specification for this refurbishment include:- non-combustibility, A2-s1,d0 fire rated- its excellent acoustic properties, reducing noise pollution- its environmentally friendly composition as the insulation is free from gases with ODP (ozone depletion properties) or GWP (global warming potential)- its workability and easy to cut format, reducing labour time across the board for the team.Having identified solutions that improved structure and thermal performance, K Systems then offered the best quality finish for the properties – an aesthetically pleasing, cost effective combination of VBriQ+ clay brick slips and Silkolitt+ silicone render that both Swindon Council and the residents would be proud of.VBriQ+ is a lightweight, highly durable, clay brick slip system and a more cost-effective finish option in comparison to tradition brick systems without compromising on quality, weather resistance, workability and durability. This made it perfect for a project of this scale – a project which required maximum and long-lasting impact without incurring maximum costs.The Silkolitt+ silicone render finish rejuvenated the properties’ exteriors and massively enhanced the area’s overall aesthetic, making it a much more appealing place to set up home.Yet again going the extra mile for clients to ensure unrivalled workmanship and longevity, K Systems finished all 52 properties with K Pro - a water-based protective treatment used to provide long term enhanced water repellent properties to external render and other masonry surfaces, helping combat the problems associated with water intrusion including efflorescence, frost, water-soluble pollutants and algae growth meaning the substrate will stay clean and dry for longer.K Systems and approved installer Rateavon Ltd delivered an excellently designed and expertly executed refurbishment, that exceeded the expectations and requirements of the client, Swindon Council, and the residents of the newly improved homes.John Black, Projects Surveyor at Swindon Borough Council, said:“Throughout the project K Systems have supported Swindon Borough Council agreeing all detailing to ensure current day Building Control Regulations were met. They supported resolutions throughout the project lifecycle and were really reactive, visiting site and supporting when required. They carried out weekly detailed spot check reports with photographic evidence and also checked batch numbers of materials. They delivered a great service. A really successful project.”

Harmer Building Drainage, part of Alumasc Water Management Solutions, has been specified for the luxury apartments at Chelsea Bridge in Battersea. The project is the latest phase of Battersea Park Development, Vista. It is a landmark development, designed by Scott Brownrigg and built by Berkeley Homes, consisting of 1, 2, and 3 bedroom apartments, with the remaining properties ranging from £895,000 to £1.910 million – and they are selling fast. There is extensive outdoor landscaping and each group of apartments benefit from feature terraces and private balconies so they can take advantage of spectacular views over Battersea Park and towards the River Thames.Harmer’s expertise and existing relationship with Architects Scott Brownrigg and Berkeley Homes were major factors in winning the contract. Both were aware Harmer could supply a high-end product in an achievable lead time. Constant open dialogue with all parties helped get the project off to a smooth start. Accurate specification, with Harmer’s in-depth knowledge of products and issues, and close involvement at every stage, means any challenges during the project are quickly rectified. The development is due for completion in 2018.

The historic Bell Street Stables in Glasgow has recently undergone an extensive conversion, featuring the installation of Alumasc’s Flushjoint aluminium rainwater downpipe system.This magnificent period property has an interesting history. It was built between 1896-98 by A. W. Wheatley, originally to house horses working to pull the Glasgow City Council Cleansing Department’s refuse collection carts. In 1955, the building was redesigned to provide a separate entrance for the Police Department who shared the property with Cleansing until the 1980s. Situated in a prime position within the Merchant City area in the city centre of Glasgow, the building was converted to form 52 mid-market affordable rented flats by the Construction and Manufacturing Group (CCG) on behalf of Glasgow Housing Association (GHA) and Lowther Homes, during a two-year construction programme. The renovation was completed in 2019.A major requirement of the renovation was to conserve as much of the building’s heritage as possible, which included all exterior aspects. This involved the upgrade of the stone elevation, replacing all windows and making repairs to the roof and rainwater system.Flushjoint aluminium downpipes along with contemporary hopper heads were specified for their contemporary design. The installation was completed in a non-standard RAL colour to match and complement the window surrounds. 

Cambridge University, Department of Civil EngineeringBauderBLUE STORMcell with BauderSOLAR G LightSynopsisThis new build project in the centre of Cambridge combines a Sustainable urban Drainage Solution (SuDS) with vegetation and renewable energy in a warm roof construction.The client for the Department of Civil Engineering at Cambridge University, R H Partnership, identified sustainability as being a key driver in the design of the roof, but also sought a single source supplier that could provide a guarantee for both workmanship and products. Bauder’s systems range encompasses products to meet all the sustainability objectives, and with our network of approved contractors carrying out the installation, we could offer the comprehensive guarantee that was required.Bauder Building BoardProject:Cambridge University Department of Engineering​Location:CambridgeRoof Area:1610m²Client:University of CambridgeSpecifier:RH Partnership ArchitectsMain Contractor:SDC LimitedApproved Contractor:Voland LimitedThe specificationTo meet the sustainability criteria set out by the client, the Bauder technical team designed a roof system combining an extensive blue roof, a green roof and a solar PV array. The first and most fundamental element of the roof system though is the waterproofing. Bauder Total Green Roof System (BTGRS) was selected as it provides robust and durable waterproofing with a life span in excess of 35 years, as validated by BBA Certificate 10/4744. The Plant E cap sheet has also been tested by the FLL to ensure long term root-resistance, making it ideal for use in conjunction with the BauderSOLAR G LIGHT system. The BauderSOLAR G LIGHT system is a unique way to combine rooftop vegetation with renewable solar energy. The PV panel mounting boards are held in position using the growing medium as ballast, meaning the waterproofing is not penetrated and therefore compromised. The mounting boards incorporate a water retention feature which allows a small amount of excess rainwater to be stored for short periods of time for the various plant species to feed from. The BauderSOLAR G LIGHT system’s unique mounting system lifts the panels above the vegetation allowing the plant life to grow freely and therefore qualify a greater area of the roof as biodiverse.In addition to the BauderSOLAR G LIGHT system, a blue roof was added to the build-up. Blue roofs are sustainable drainage solutions designed to manage stormwater on a flat roof to reduce water runoff rates and ease flash flooding and standing water in built up areas. The BauderBLUE Roof System attenuates water from a flat roof over a 24-hour period via a restrictive flow outlet. Calculations are carried out to determine the rate at which the water should egress the rooftop. This is determined by the local planning authority and is often set as low as 5-8 litres per second per hectare. With these calculations, Bauder can design each flow restrictorto meet the necessary runoff rate. For the Department of Civil Engineering, the main roof area of 1455.5m² required two flow restrictors, each with flow control holes to ensure the specified discharge rate of 0.77 litres per second was achieved. The maximum depth of water the roof is designed for is the H-max. When the water level reaches H-max, it will drain via the emergency overflow pipe. These overflow pipes are set at the same height as the H-max level. On this project the H-max was calculated to be 99mm. Although an unlikely scenario, this provision for a ‘once-in-a-hundred-years’ storm event will ensure that the structural integrity of the building is always preserved.Project challengesThe roof deck was constructed using a pretensioned concrete plank roof structure. Due to the large span of these planks, the dead load weight to the roof would be restricted. This being a blue roof with green landscaping and PV (a reasonably heavy build up), presented the issue of balancing the need of the roof design and the weight restriction of the supporting structure. To add to this challenging scenario, the pretensioned deck did not provide a completely flat finish. When installing a blue roof, a flat deck with no positive or negative falls is essential, as detailed in the 2018 update of BS 6229 – Flat roofs with continuously supported flexible waterproof coverings. To overcome this onsite challenge,the final deflection of the fully loaded roof was calculated and the concrete deck was screeded to give a flat finish.The resultBauder believes this project to be one of the first of its type in the UK to bring together so many rooftop systems in one space. Project management and clear communication was paramount in order to ensure a smooth installation. The Bauder project team consisted of green roof and solar PV product managers, area technical manager, technical design team, site technicians and approved installers for the waterproofing.With all the different elements being installed, green roof and solar PV product managers worked with our technical team to design the best possible PV array configuration for optimum energy generation whilst also qualifying for the maximum biodiverse area.Bauder site technicians worked closely with Bauder approved contractors, Voland Asphalte Ltd, to ensure works were kept to schedule and that a high quality of workmanship was maintained throughout.To ensure the landscaping is maintained, irrigation was installed by Access Irrigation Ltd. The system, Permadrip Pro, is a drip line irrigation system with anti-syphon design to resist clogging and pressure regulation. Due to the specialist nature of the irrigation system, Access Irrigation Ltd provided a bespoke design service.The result of this network of expertise was a multi-faceted support service for the client, specifier, main contractor and roofing and PV installers. System installedBauder Total Green Roof System (BTGRS)1 BauderPLANT E 42Green, 5mm torch-on root-resistant capping sheet.2 BauderTEC KSA DUOA self-adhesive, elastomeric, bitumen underlayer. This underlayer was used to ensure thorough sealing of lap joints in low temperatures when the roof was installed.3 BauderPIR FA-TETissue-faced flatboard insulation faced on both sides with aluminium foil to provide efficient thermal output.4 Bauder Super AL-ETorch-on air & vapour control layer. Once installed on the concrete pretensioned plank deck, it can act as a temporary waterproofing layer, allowing internal works to be carried out immediately which was a huge advantage on this new build project.BauderSOLAR G LIGHTThis BauderSOLAR G LIGHT system was a key factor in the specification of the project to meet the sustainability criteria specified by the client. 40 PV units were installed on the main roof area on the Departmentof Engineering. The forecasted energy generated for this arrayin its first year is 9.91MWh with a CO2 saving of 5.242 tonnes/a. BauderBLUE SR-B flow restrictorThe BauderBLUE SR-B flow restrictor is designed to be used in conjunction with a standard Bauder bitumen blue roof vertical outlet DN70. The flow restrictor is comprised of four parts; baseplate, overflow pipe, baseplate inner and baseplate outer seal. The polyamide baseplate fits within the 70mm vertical outlet, with the EPDM outer seal creating a watertight fit. The HDPE Overflow slots into the central hole of the baseplate with an inner EPDM seal preventing any leaks. The baseplate has a number (1-12) of 10mm restrictive flow holes bespoke to the project. The flow restrictor has no moving parts, hugely reducing the need for maintenance or risk of failure.

Whitburn Partnership Centre was designed by Project Architects, Matthew Fair, Neil Forrester and Jamie Bateman at Smith Scott Mullan Associates for West Lothian Council. The design of the contemporary £4M building restores the historic Whitburn Burgh Hall original façade as it is one of the towns most renowned buildings and incorporates a new-build two-storey extension.Located in the centre of Whitburn, this building is a community hub that embraces the West Lothian Council’s model of bringing together services that benefit local communities whilst delivering financial efficiencies through the decrease of council buildings. This building facilitates a library, community halls, museum and customer information service office, making it an important community resource. Project:Whitburn Partnership CentreProject type:New buildLocation:West Lothian, Scotland,Waterproofing:Bauder Total Roof System (BTRS)Roof size: 525m2Energy generated from PV array: 10.35kWp Specifier: Smith Scott Mullan AssociatesMain Contractor: Maxi ConstructionApproved contractor: ProCladd (Scotland) LimitedSolar PV installer: Intelligent Electrical SolutionsThe specificationTo support the West Lothian Council's sustainability objectives of achieving high energy efficiency, it was our responsibility to specify a waterproofing system and provide a solution for natural energy generation. The bituminous Bauder Total Roof System (BTRS) was chosen for this project as it features membranes that can withstand impact and tearing, as well as thermal insulation that met the required U-value of 0.15 W/m²K. This waterproofing system is verified by the BBA and offers a service life in excess of 35 years.The BauderSOLAR system was also specified, as it incorporates photovoltaic arrays for natural energy generation. The photovoltaic mounting system is attached to the roof without penetration of waterproofing or the deck, safeguarding the integrity of the waterproofing to fulfil its full-service life.Project challengesThe Architect’s design incorporated unusually high parapet upstands, which posed a challenge for installers. Area technical manager for Bauder, Christopher Langton, attended design meetings with the Architects and Main Contractor to discuss the best solution for installation. A mutual agreement was made for the underlayer to be mechanically fixed to prevent any slippage of the capping sheet membrane. Due to the height of the upstand, non-combustible insulation BauderROCK was incorporated into the design at these details.The installation of BauderSOLAR F uses prefabricated bituminous BauderK5K membrane sleeves to slip over the mounting plates and welded into position, anchoring the plates to the surface of the Bauder waterproofing system. Approved BauderSOLAR installers, Intelligent Electrical Solutions, installed the BauderSOLAR system, collaborating with ProCladd, approved contractor for the waterproofing installation, and other trades during the roof installation.There is a junction where the flat roof meets the original slate roof of the adjacent building, this detail fell under the torch free zone that hot air welding techniques are used to install the membranes within these areas.The resultInstallation of the Bauder waterproofing system may only be carried out by trained and certified operatives approved by Bauder. A project pre-start meeting was held by Bauder site technician, Duncan Hastings, and area technical manager, Christopher Langton inviting the Site Manager from Procladd and their Bauder badged operatives. During this meeting, they discussed the installation of the project, and identified the areas that required torch-free and torch-safe detailing. They also discussed how the project was going to be delivered in co-ordination with other trades working on the site at the same time, for example cladding and lead that was installed atop the waterproofing upstand details.Weekly site-inspections were carried out by Bauder site technician, Duncan Hastings during the project. Visiting the site frequently meant that Duncan could provide consistent support to the installers and answer any questions they may have had directly. It also meant that the quality of the roof installation was being monitored regularly to ensure it would be to a high standard, achieving the comprehensive guarantee.The approach taken to deliver this project on time and to budget was through meticulous planning and working to tight time frames. The organisation of the delivery of Bauder products to site had to be in line with the schedule to ensure that the site was ready to receive a delivery. With the project located in the busy centre of Whitburn next to a cross junction with traffic lights. This meant that timed delivery of products to site was required in addition to prebooked off-loading by pump truck and tail lift or by telehandler.Health, safety and environment was managed during the planning, design and installation of this project by advising that all installers follow the advice shown in the “Responsible Specification Checklist” produced by the National Federation of Roofing Contractors.In accordance with the Workplace (Health, Safety and Welfare) Regulations 1992, roof edge protection in the form of scaffolding was installed during installation. The project’s perimeters were surrounded by Heras fencing to isolate the construction site from the public. All scaffolds that were on the elevation next to the public had toe boarding and safety mesh where required.As standard, there was a one-hour Firewatch after the Bauder membranes have been installed using a gas torch. This was carried out by Procladd operatives each day when they were working on the project to ensure the welfare of the workforce, and the safety of other trades and that of the building. The 19kg gas cylinders were used on this project as they are easily transportable on the roof area. At the end of each working day, the cylinders were stored in a locked and designated gas storage unit on site.System installedBauder Total Roof System (BTRS)1 BauderK5KElastomeric bitumen torch-on capping sheet in charcoal grey. This product features a spunbond polyester reinforcement to allow the finished product to cope with structural movement without fracture, and a mineral finish to provide protection against UV degradation.2 BauderTEC KSA DUOA self-adhesive, elastomer bitumen underlayer. This product features distinctive technology for lap sealing.3 BauderPIR FA-TE flatboard insulationA rigid polyurethane foam board faced on both sides with aluminium foil.4 BauderTHERM DS 1 DUOA self-adhesive, elastomer bitumen air & vapour control layer.

Social housing provider One Manchester highlighted this flagship development, located on Blackrock Street in Beswick, Manchester as a scheme in construction that featured the first true net zero carbon social homes in the UK. Glidevale Protect’s wall construction membranes are used in every property across the scheme, ensuring a high level of airtightness and contributing significantly to the homes’ energy efficiency and achievement of Passivhaus standards.

This case study highlights the successful implementation of Britmet’s flat-to-pitch conversion system, BritFrame, and lightweight metal roof tile, Slate 2000. The project, carried out by Jennings Roofing encompassed a total area of 500 square meters and aimed to improve the infrastructure of the existing roof. This case study examines the benefits, challenges, and outcomes of utilising Slate 2000. This case study highlights the successful implementation of Britmet's Slate 2000 roofing system and Britframe structural solution in a social housing project. The client, a new customer of Britmet, discovered the systems at the UK Construction Week (UKCW) exhibition. Impressed by the innovative design and features, the client expressed interest in utilising Britframe for a flat-to-pitch conversion project in their social housing development. The client is a housing association responsible for managing and maintaining a portfolio of social housing properties. They were seeking an effective solution to address various issues with one of their buildings, including an ageing roof with multiple repairs, inadequate insulation, and inefficient rainwater management. The objective was to enhance the building's aesthetics, improve water tightness, increase energy efficiency, and minimize future maintenance requirements. The initial meeting between the client and Britmet took place at the UKCW exhibition, where the client became acquainted with Britframe, a lightweight and versatile structural solution. Intrigued by its potential, the client arranged for an on-site visit to further assess the feasibility of utilising the Britframe and Slate 2000 roofing system for their project.Slate 2000 is a durable and aesthetically pleasing lightweight roofing material that offers long-term performance and weather resistance. It's stylish design and robust properties make it an ideal choice for enhancing the visual appeal and durability of roofs and cladding. During the initial site visit, Britmet's team evaluated the existing roof condition, rainwater management system, and insulation levels. After careful assessment, they provided the client with a budget price estimate for the proposed project. The estimate included the cost of materials, labour, and necessary ancillary items. To streamline the project, the client signed a Project Assist agreement with Britmet. This allowed Britmet to obtain planning drawings and submit the necessary applications on behalf of the client. Additionally, Britmet provided structural calculations, design drawings, and rainwater calculations to ensure compliance with regulatory standards and best practices. The main objective of the project was to convert the existing flat roof to a pitched roof using Britframe and install Britmet's Slate 2000 roofing system. This conversion offered numerous advantages, including improved water tightness, increased insulation, and resolved rainwater management issues. Notably, the internal gutters, which had caused maintenance problems, were relocated externally as part of the new design.Beyond functionality, the new roofing system and structural solution significantly enhanced the building's aesthetic appeal. The modern design of Britframe, combined with the stylish appearance of Slate 2000, seamlessly integrated the property with its surroundings. The improved visual aesthetics added value to the social housing development. One of the key benefits of choosing Britmet's Slate 2000 and Britframe was the assurance of minimal maintenance requirements. Unlike the previous roof covering, which had undergone numerous repairs and reached the end of its life, the new system was designed to be durable and long-lasting. This eliminated the need for ongoing maintenance and reduced future costs for the housing association.Through the adoption of Britmet's Slate 2000 roofing system and Britframe structural solution, the social housing project achieved its objectives of enhanced aesthetics, improved water tightness, increased insulation, and efficient rainwater management. The collaboration between the client and Britmet, from the initial meeting at UKCW to the successful implementation of the project, demonstrated the value of innovative roofing and structural solutions in the social housing sector.

The ChallengeFounded in 1432, Sevenoaks boarding school is one of the oldest and most prestigious in the country with some of the buildings dating from the 17th Century. The client requested an easy-to-use, energy-efficient underfloor heating solution in rooms of different uses across the school that would have a negligible impact on floor heights. The installation of the system would also have to be considerate of the historic nature of the building.The SolutionDue to the need for a low floor build-up and with a project featuring a mix of floor finishes, our Foil Heater was the ideal choice for an easy-to-use and quick to install underfloor heating system. The Foil Heater is perfect for use with the school’s carpeted and wooden floor finishes and was installed in conjunction the Dual Overlay System when fitted with the carpeted flooring for a stable subfloor solution that can handle heavier load areas. Warmup’s StickyMat System was installed throughout the school’s bathrooms, which can be fitted directly within the layer of tile adhesive or levelling compound, therefore having little-to-no effect on floor heights. Our Tempo Thermostat was installed for accurate floor heat control alongside overall control by a Building Management System.The ResultThe beautiful and historic Sevenoaks Boarding School has now been given a 21st Century update with a responsive Warmup heating solution that didn’t substantially raise floor heights. The staff and pupils can now enjoy radiant warmth throughout the year, leading to better comfort levels and therefore a happier space in which to study and work.

Magly MGO board spray applied with Passive Purple for a MAGLPLY advert on Whitehaus bespoke timber frame build in london

Magly MGO board spray applied with Passive Purple for a MAGLPLY advert on Whitehaus bespoke timber frame build in london