"dpm"

Product / System:Reflex Sports Wall in Mint Green.Uplift and removal of existing vinyl, floor preparation, DPM, Reflex Gerflor sports vinyl in polished concrete effect finish, linemarking.Size: 1,278m2

MJF Group completed the coating of Darlington Fire Station using RonaFloor HB200. The bays were completed using dark grey with the borders in brick red. Before the application of RonaFloor HB200, they were required to install a damp proof membrane and opted for our RonaFloor Epoxy DPM which can be applied to substrate with an RH of up to 97%.

Each floor posed a different challenge during the refurbishment of this 1960s building. Some substrates contained bitumen, or old adhesive residues, whilst others had uneven and damaged concrete with rising damp. ARTIDEX NA was the only choice, as it covers all subfloors without the need to prime, and ARDEX DPM 1 C provided the ultimate moisture control solution.

Contract flooring specialists, C & C Flooring (Midlands) Ltd, have used UltraFloor’s expert subfloor preparation materials to install LVT flooring at Alver Valley Garden Centre in Portsmouth.BackgroundYour Local Garden Centre have recently opened a new store in Alver Valley, Hampshire. With a reputation of supporting local suppliers, fantastic products and delicious food, it was imperative that the brand new Alver Valley Garden Centre lived up to the high design expectations these centres are known for.The ChallengeThe power floated concrete substrate was installed in December with a view for the garden centre to open in April 2022 – an extremely short time frame for the 4,500sqm job. The project also took place during the winter months and therefore the cold temperatures also needed to be considered if the project was to be completed on time.The SolutionWith over 15 years experience in the flooring sector, C & C Flooring (Midlands) Ltd knew that UltraFloor’s expert subfloor preparation materials would be up to the challenge.After waiting 28 days for the new cement substrate to fully cure, the team at C & C Flooring (Midlands) Ltd diamond ground the floor to expose the aggregate. UltraFloor Area Sales Manager, Mark Berry, tested each area prior to applying DPM IT to ensure the moisture content was less than 98% RH.Once achieved, DPM IT was applied and allowed to cure for 12 hours. DPM IT is a two component, solvent free epoxy resin system for use as a surface damp proof membrane. Designed to provide protection against subfloor moisture, DPM IT has a pot life of 45 – 75 minutes, a cure time of 5 hours and boasts a 98% RH floor moisture tolerance.Once cured, UltraFloor Prime IT Multi-surface Primer was applied in preparation for the application of Level IT Smooth.Formulated to promote adhesion to all UltraFloor smoothing underlayments, Prime IT Multi-surface Primer reduces pinholing, minimising the risk of costly failures. With a coverage rate of 200m² at 3:1 dilution, Prime IT multi-surface Primer is a must-have product for all flooring installation projects.Pump or trowel applied from 2mm to 30mm, Level IT Smooth has an extremely smooth finish, essential for installing LVT, and boasts a superior flow – perfect for larger flooring projects.With a coverage rate of approximately 5.5sqm at 3mm, Level IT Smooth is suitable for underfloor heating systems, has a working time of 20-30 minutes and can receive foot traffic after just 2-3 hours – allowing you to move on to the next part of your project quickly.The superior performance of Level IT Smooth is just one reason why this much-loved smoothing underlayment is being used on a daily basis up and down the country.Once dry, Karndean LVT was then installed across the garden centre.ResultsDue to the enormity of the project, the flooring was completed in three sections, 1,500sqm at a time. The project began in January and was completed by the end of February 2022 in plenty of time for the opening of the fantastic new garden centre.“DPM IT performed as expected and dried in very good time and was easy to work with. Level IT Smooth flowed exceptionally well and was perfect for such a large job.” Andrew Williams, Director at C & C Flooring (Midlands) Ltd.

In Manhattan Loft gardens, they have a dry install system and are going to use the recommended system from Sika, then fit the floor fully bonded with our SW890 adhesive. Installation and site visits are part of our service. With large residential tower developments, there will normally be slabs for each floor. These will take at least two years to dry out completely. This means that unless the slabs have a DPM applied there will always be a chance of moisture affecting whatever is laid on the floor be it a cradle system or dry install underfloor heating system.

Flooring specialists Laceys Floors and Walls have used UltraFloor Level IT Hydra Bond to install 170sqm of flooring at Rushcliffe Country Park.BackgroundGreen Flag award winners since 2007, Rushcliffe Country Park is a popular visitor attraction in Nottinghamshire. Work is currently underway to renovate the visitor centre including staff office and toilets.The ChallengeExpert flooring specialists, Laceys Floors and Walls were the contractors commissioned to install 170sqm of flooring throughout the visitor centre. To complete the installation, Laceys Floors and Walls needed subfloor materials that would provide a super smooth finish to avoid any trip hazards and would withstand constant trafficking of visitors.The SolutionTo begin, Laceys Floors and Walls applied DPM IT damp proof membrane across the entire 170sqm area. DPM IT is a two component, solvent free epoxy resin system for use as a surface damp proof membrane. Designed to provide protection against subfloor moisture, DPM IT has a pot life of 45 – 75 minutes, a cure time of 5 hours and boasts a 98% RH floor moisture tolerance.Once fully cured, the team applied UltraFloor’s latest product innovation, Level IT Hydra Bond to a depth of 3-5mm.Level IT Hydra Bond is a super polymer modified smoothing compound which utilises UltraFloor’s unique technology – a process which enhances application and boasts unrivalled flow properties. What’s more, each bag of Level IT Hydra Bond also contains 20% recycled material.In addition, Level IT Hydra Bond can receive bonded floor coverings after 4 hours, has an extended working time of 45 minutes for optimal usability, and is moisture tolerant and protein free.To complete the project, Polysafe Wood FX and Verona flooring was installed throughout the visitor centre, office and toilets.ResultsThe flooring was installed with ease and Rushcliffe County Park’s exciting new visitor centre is due to open later this year.“Level IT Hydra Bond was a real pleasure to work with. It was easy to trowel and float on the floor and knitted together great between mixes. It even went nicely on the previous days screeding.” Richard Lacey, Director at Laceys Floors and Walls.

CRT Flooring Specialists Ltd have used UltraFloor’s latest product innovation, Level IT Hydra Bond, to install 800sqm of vinyl flooring at Warrington’s £4.3 million Emergency Department extension.BackgroundLeading infrastructure and building specialists, Tilbury Douglas, have been appointed by Warrington and Halton Teaching Hospitals NHS Trust to complete the £4.3 million Warrington Emergency Department extension.The much-needed investment will increase capacity, improve patient care and modernise facilities.The ChallengeHigh performance products that would work quickly and withstand the constant and heavy trafficking of hospital staff, patients and medical equipment were critical to the success of this project.The SolutionFollowing a bespoke site specification completed by UltraFloor’s Technical Training and Site Support Manager, Martin Pouncey, CFA members and expert flooring contractors, CRT Flooring Specialists Ltd, used DPM IT, Prime IT Multi-surface Primer and Level IT Hydra Bond to complete the 800sqm installation.DPM IT is a two component, solvent free epoxy resin system for use as a surface damp proof membrane. Designed to provide protection against subfloor moisture, DPM IT has a pot life of 45 – 75 minutes, a cure time of 5 hours and boasts a 98% RH floor moisture tolerance.Formulated to promote adhesion to all UltraFloor smoothing underlayments, Prime IT Multi-surface Primer reduces pinholing, minimising the risk of costly failures. With a coverage rate of 200m² at 3:1 dilution, Prime IT multi-surface Primer is a must-have product for all flooring installation projects.Once fully dried, UltraFloor Level IT Hydra Bond was applied across the 800sqm area. Level IT Hydra Bond is a ground-breaking, water based floor leveller that can be applied to bitumen and adhesive residues without the need to prime.Level IT Hydra Bond is a super polymer modified smoothing compound which utilises UltraFloor’s unique technology – a process which enhances application and boasts unrivalled flow properties. What’s more, each bag of Level IT Hydra Bond also contains 20% recycled material.In addition, Level IT Hydra Bond can receive bonded floor coverings after 4 hours, has an extended working time of 45 minutes for optimal usability, and is moisture tolerant and protein free.ResultsOn the performance of UltraFloor Level IT Hydra Bond, Richard Martin, Office Manager at CRT Flooring Specialists Ltd, commented: “It’s fantastic. Flows really well.”The vinyl flooring installation was completed on time and the remaining extension work is continuing as scheduled.

CFA members, Midlands Flooring have used UltraFloor’s expert subfloor preparation materials to install 4,000sqm of flooring at a luxury, brand new, care home in Stratford-upon-Avon.BackgroundMorar Living is setting a new standard in care homes. Their beautiful new premises, Trinity Manor, has been expertly designed to provide the highest standard of safety and comfort for its residents. On this beautiful facility, Morar Living say: “The home is modern and the attention to detail is impressive. The high specification and décor of the home has been carefully considered by an interior designer, creating stylish yet comfortable practical and private spaces.”The ChallengeMorar Living are passionate about providing their guests with luxurious and comfortable homes. As well as providing beautiful surroundings, safety also plays a huge part in their design decisions. It was imperative that Midlands Flooring chose the best subfloor preparation materials to create a super smooth floor, with no lumps or trip hazards, in preparation for the installation of the chosen carpet, vinyl and LVT floor coverings.The SolutionUltraFloor and Midlands Flooring have partnered regularly on several projects with UltraFloor products delivering complete confidence and assurance every time.Familiar with the outstanding performance of UltraFloor materials, Midlands Flooring were confident they would get the job done with ease and deliver the results needed on time.Before any preparation work began, the team carried out thorough moisture testing to check the subfloor relative humidity. Once satisfied, the subfloor was mechanically grinded to remove any contaminants before DPM IT damp proof membrane was applied. DPM IT is a two component, solvent free epoxy resin system for use as a surface damp proof membrane. Designed to provide protection against subfloor moisture, DPM IT has a pot life of 45 – 75 minutes, a cure time of 5 hours and boasts a 98% RH floor moisture tolerance.Once cured, the entire 4,000sqm area was primed with one neat coat of Prime IT Multi-surface Primer before applying UltraFloor Level IT Two at a 3mm depth. Formulated to promote the adhesion to all UltraFloor smoothing underlayments, Prime IT Multi-surface Primer reduces pinholing, minimising the risk of costly failures. With a coverage rate of 200sqm at 3:1 dilution, Prime IT Multi-surface Primer is a must-have product for all flooring installation projects.There are many reasons why Level IT Two has become UltraFloor’s most popular floor leveller. Its exceptional flow characteristics make it a very easy material to apply to a variety of subfloors in both commercial and domestic flooring projects. Its low odour formulation means this fantastic all-rounder leveller is equally suited to confined areas, proving particularly popular in the education, health and hospitality sectors.With a set time of 2.5 hours, Level IT Two can receive bonded floor coverings after just 8 hours, making it an ideal choice for projects with a tight deadline. What’s more, because Level IT Two is available as a two component system, it takes the guesswork out of mixing, reducing site errors and guaranteeing a perfect application every time.ResultsThe project took place between December 2022 and May 2023 and thanks to the fantastic performance of UltraFloor and the talented team at Midlands Flooring, the job was completed on time, with no problems.On using UltraFloor, Midlands Flooring commented: “Level IT Two has a smooth finish which required very little preparation. The drying time was perfect, even in the colder conditions”.For further information on Level IT Two and the other subfloor preparation materials available from UltraFloor, please visit ultra-floor.co.uk or contact their team of flooring experts by calling 01827 254402 or emailing ultrafloor@instarmac.co.uk.  Source: moraruk.co

Fast-Track SolutionClient: Randox LaboratoriesMain Contractor: Corramore ConstructionScreed Installed By: O'Neill Concrete Flooring LtdScreed Supplied By: Robinson ConcreteCemfloor C30F6 was chosen for this project due to the fast-tracked construction of a new laboratory to provide urgently needed Covid-19 test kits.As part of their on-going commitment to produce much needed Covid-19 test kits; Randox Laboratories Ltd invested in a new facility at its existing headquarters in Crumlin, Co Antrim.The specialised laboratory, the development of which was fast-tracked over the space of four weeks, is the first step in a wider diagnostics investment programme from the company.Given the tight construction programme; Cemfloor were contacted and asked to propose a solution for the project.Cemfloor CT C30F6 was specified and over a period of just 2 - days; 3800m2 was installed by O'Neill Concrete Flooring Ltd with the screed being supplied by Robinson Concrete Ltd.Due to the high early strength of Cemfloor C30; the screed was loaded with access lifts 3 - days after installation which ensured that the build programme was able to continue with minimal disruption.A liquid surface DPM was used to allow the vinyl flooring be installed onto the screed only 7 - days after installation.Due to the incredible amount of effort by all parties involved; the entire project finished ahead of schedule with no issues.

On the Grand Union Canal in Hemel Hempstead, the Nash Mills Wharf housing development features a range of stylish new build 1-4 bedroom houses and luxury apartments offering high quality waterside living in this Hertfordshire town.With a waterproofing system required to protect the concrete podium above the ground floor car park, a selection of hot and cold applied products were provided by Proteus Waterproofing that met the requirements of the client Linden Homes. The licensed roofing contractor worked with Proteus Waterproofing on a dual system specification which included the fast and economical Proteus Hot-Melt waterproofing system, and for the intricate detailing around upstands and to avoid hot works around the plastic soil and vent pipes, the Cold Melt® waterproofing system was the ideal solution.Fast, hassle-free applicationWith the podium deck covering 3000m2, the Proteus Hot Melt® system was the optimum waterproofing solution for a robust, cost effective, seamless and fast application. This solution worked exceptionally well for the Licensed Contractor and is compatible with the fast applied Cold Melt® solution which was used for high detail items including plastic soil and vent pipes and upstands. There was also the added challenge of wet brickwork and an exacting building program to keep to. To overcome this problem, Proteus isolated the wet substrate with Pro-DPM Primer (Damp Proof Primer) which can be applied to green concrete 3 days old and then followed immediately by the Proteus waterproofing system. This enabled the Cold Melt® to be installed on to the vertical elevations will no loss of time.Quality controlProteus Waterproofing worked in close partnership with its Licensed Contractor to successfully deliver the project to a very high standard within the required timeframe.Long term performanceIncorporating recycled rubber-crumb and other organically grown products, Cold Melt® creates an elastomeric, seamless, cold applied membrane and can outlast the lifetime of the substrate on which it is installed.

A global construction, energy and infrastructure organisation required a durable, chemical resistant floor coating solution with an anti-slip profile that would withstand the daily wear and tear of its internal vehicle repair and maintenance facility. VINCI Construction is part of VINCI Group, a multinational enterprise with operations in the energy, infrastructure and construction industries. Founded in 1899, the company now has a presence in over 120 countries with a global team of around 220,000 people. The Widnes facility is one of ten VINCI Construction UK locations and houses, among other facilities, a vehicle maintenance workshop where the company ensures their fleet of general and specialist vehicles. The industrial unit that houses the workshop previously had a concrete paving slab floor that proved to be uneven, unsafe, and difficult to maintain.  Not only did the new flooring solution need to address these concerns, it also needed to be both slip and chemical resistant as well as feature clearly marked automotive bays and provide enough durability to withstand frequent wheeled traffic as well as the impact of dropped tools and the weight of heavy equipment. Installed in a combination of RAL 7037 Dusty Grey and RAL 6024 Traffic Green, vebrores EP HBC was installed across the 332 m2 vehicle workshop, with the Traffic Green used to mark out the facility’s six automotive bays, before being outlined using vebrodeck PU Linemarker in Yellow. Prior to the installation of vebrores EP HBC SR – a system comprising an initial layer of vebro EP Primer followed two coats of vebro EP Universal with a broadcast of 52 mesh silica sand after the first coat for an anti-slip profile – the pre-existing concrete paving slabs were first coated with an epoxy DPM and a 20.0 mm screed to level the surface. vebrores EP HBC SR is a pigmented, solvent-free, slip-resistant high build epoxy floor coating system that is best suited to floors in medium duty processing areas where a textured, hard-wearing, chemical resistant finish is required. Available in a wide range of BS 4008 or RAL matched shades, the system is ideally suited to areas where there is a need for navigational demarcation and zoning. 

UltraFloor are delighted to have supplied subfloor preparation materials to Specialist Screed (Flooring) Solutions Ltd. to complete a 180sqm project at leading family attraction, Hobbledown Farm.BackgroundHobbledown Farm is home to a huge variety of family attractions including animal experiences, indoor play area, Raptor Centre as well as a world of adventure in the Imaginarium. Part reptile house, part water play and part interactive jungle, the Imaginarium is an extremely popular attraction at Hobbledown which welcomes thousands a visitors a year.The ChallengeHobbledown Farm is open 7 days a week and therefore the 180sqm refurbishment project needed to be completed on time and without delay. What’s more, the interactive floor needed to have a perfectly flat finish so not to pose any trip hazards for the children playing in the barn.The SolutionWith a long and established relationship working with UltraFloor, the team at Specialist Screed (Flooring) Solutions Ltd knew that UltraFloor’s subfloor preparation materials would be perfect this exciting project.To begin, Specialist Screed (Flooring) Solutions Ltd applied UltraFloor DPM IT damp proof membrane to the clean, contaminant free subfloor and left it to dry for 2 days. Once dry, the team returned to apply a neat coat of UltraFloor Prime IT Multi-surface Primer before applying Level IT Renovate at a depth of 5mm.Level IT Renovate dried within 3.5 hours giving a solid, strong subfloor to lay the finished floor covering – Altro Operetta low glare for the interactive areas and Forbo Sure Step Laguna for the remaining areas.Formulated to promote adhesion to all UltraFloor smoothing underlayments, Prime IT Multi-surface Primer reduces pinholing, minimising the risk of costly failures. With a coverage rate of 200sqm at 3:1 dilution, Prime IT Multi-surface Primer is a must-have product for all flooring installation projects.Developed for the renovation of existing floors, Level IT Renovate is fibre reinforced for added strength and to minimise the risk of hairline cracks – reducing a common cause of failure.Suitable for deep applications from 3-40mm, Level IT Renovate is multi-purpose for extensive use and boasts excellent flow properties, making this flexible and versatile floor leveller ideal for a wide range of flooring substrates.What’s more, Level IT Renovate can also be used externally, as a light wearing surface, can be walked on in as little as 2 – 2.5 hours and can receive floor coverings in just 4 hours.Results“The materials used were all perfect for the job needed. Delivery was met by our chosen distributor and all fitted within the time frame required. UltraFloor is always my first choice of subfloor prep materials. I always get the best advice and guidance from the team at Instarmac.” Steve Fincham, Head of Specialist Projects at Specialist Screed (Flooring) Solutions Ltd.