"building boards"

Project typeRefurbishmentContractorWilliam Bowley Projects LtdBrief descriptionRecently retired, the clients were looking to move from London to the bustling seaside town of Poole. They found a chalet bungalow at a desirable location right by Poole Park and only a short distance from Poole Harbour & Sandbanks beaches. However, due to it being previously rented out long term, it was in need of a lot of modernisation.The client’s desire was to create a large steam shower area in the master en-suite with plenty of space for them to relax, listen to music and unwind after a busy day.Due to the size and layout of the existing en-suite, and especially its low angled ceilings, careful planningwas required to provide the client with the desired, spacious steam shower without compromising too much on the floor space.RequirementsSteam shower area with sound & lightingThe clients wanted to create an area for absolute relaxation, a private wellness oasis, accessible only from their bedroom.Required components• watertight and steam-proof components with longevity• spacious seating area• practical storage• sound technology• lightingProducts usedBase products• wedi Vapor 85 building boards with pre-installed vapour barrier membrane (SD value of 92)• wedi Sanoasa Bellina seat element• wedi Sanoasa Bellina carrier element• wedi 610 adhesive & sealant• wedi Tools joint reinforcement tape, self adhesive• wedi 620 sealant• wedi Tools waterproof sealing tape• wedi Tools waterproof sealing corners• wedi Tools washers, stainless steelProducts usedIndividual products• 1600 x 950 x 50mm wedi Fundo Riolito shower element(1100mm channel on the long side and DN50 horizontal drainage)wedi solutionsDesigned & built by the installer• a practical and easy to maintain niche for storage(using the trimmings of Vapor 85 building boards)The required technology was integrated into the wedi elements by the installer, providing the clients with the perfect atmosphere to promote well-being.‘Compared with cement board/aqua panel, wedi is truly a superb system; easy to use and fit, lightweight and perfect for tiling over. I will definitely be using wedi for future bathroom installs’Nick Turner, Director at William Bowley Projects Ltd.

This wonderfully designed project by Spaced Out Architecture incorporates the Topakustik 30/2M in American Walnut. Installed by T & M Building Services the Topakustik 30/2M planks (absorption class c, NRC 0.75) were manufactured with a moisture resistant core board and finished with an American Walnut veneer. Due to the environment of projects with spas and swimming pools the core board ensures the integrity of the structure and acoustic performance of the planks.

We designed and installed 3 of our MG100 movable acoustic walls to a project in London to create flexible working spaces for our client. Their chosen panel finish included a magnetic wipe board along with our PanelHush PET acoustic wall panels. The PET panels help reduce the room echo/reverberation which gives a better working environment. PanelHush PET range is a 100% recyclable acoustic panel that is manufactured from recycled PET bottles. Weuse 65% post-consumer recycled fibres and our products are 100% recyclable.The PET panels come in 12mm or 24mm thick sheets with a choice of 14 different colours to match your design need The installation of our MG100 movable acoustic wall panels gives an element of flexibility which is suddenly added to your space. Therefore, the environment can quickly be manipulated to cater for any of your flexible space needs. Whether that be for meetings or a little bit of privacy. Our MG100 Series also has a strong fire rating of up to 1 hour. We believe that not only should our products look sleek and provide a practical option, but most importantly, they should be able to be called upon in times of emergency.

Our client wanted a low maintenance but high quality finish for the balconies on a build of high end flats and penthouses.Castlewood composite decking was chosen as it provides good slip resistance and a very luxurious finish. Our composite decking is very low maintenance due to the unique polymer cap that is applied to the decking boards during production. This particular deck board is supplied with a 25 year limited warranty for domestic applications and a 10 year limited warranty for commercial applications. Terms and conditions apply.Our aluminium substructure system was chosen as it is quick and easy to install and will never rot like traditional timber joists. The balconies also had very low thresholds in some areas that could not have been overcome with traditional timber joists.The aluminium substructure was assembled in frames with joists running at 400mm apart to provide adequate support for the composite boards. Additional joists were also installed to support the ends of each decking board where two ends meet.Each aluminium frame was then laid on our DD adjustable pedestals to make them completely level. Decking boards were then secured to the aluminium with our unique fasteners that work with our boards and aluminium profiles.If you have a project that may require this system please get in touch with your dimensions and we will happily provide a quotation for everything required.

FOAMGLAS® READY BOARD T4+Design Architects: Kohn, Pedersen, Fox Associates – KPF London, Marcus BlanesMain contractor: SkansaConstruction: 2011Application: Compact Roof - FOAMGLAS® Ready Board T4+Finish: Umicore VM ZincThe roof level 41 of the Heron Tower (with a height of 120m) is designed to the most exacting standards for sustainability and efficiency.The building received the BREEAM rating of 'Excellent', with FOAMGLAS® thermal insulation being part of a green and energy efficient building. The roof is composed with FOAMGLAS® READY BOARD insulation and Umicore VM Zinc roofing as a durable finish.FOAMGLAS® insulation has the ability to withstand high structural loads and has developed a special fixing system for metal roofing.Square metal fixing plates are inserted into the upper surface of the insulation and covered with a waterproofing and a separation sheet.This is the perfect system to fully support metal standing seam roofing which is screwed to the metal plates without thermal bridging between the metal roof sheet and the building structure.

It’s not everyday you get a phone call from an architect asking for help on a grade 2 listed mill building, but that is what happened to us back in April 2017 when Stephenson Studios contacted us with a problem they were having with floor to ceiling heights on their Brownsfield Mill project in Manchester.Their design criteria was for the existing 75mm thick timber mill boards to be retained and each of the apartments in the building would have these as an exposed ceiling. The idea was to keep the building as rustic and to retain as much of the original look and feel of the listed mill building as possible. Because of this all of the acoustic (Part E.) and fire Building Regs. (Part B.) requirements would have to be installed above the existing floor.The drawings we were sent through identified a floor build up, on top of the mill boards, at nearly 300mm thick. This started with a self levelling compound on top of the mill boards, to level them to, and then a timber on timber solution with a final layer of cement particle board prior to the oak flooring being installed.This thick floor section was causing a problem due to the original oak beams that were in place meaning the floor to ceiling heights weren’t as high as they needed to be. This design was compounded flowing the removal of the bitumen floor covering. When the mill boards were exposed and then levels were taken across each of the floors it was clear that the original design was no longer suitable for the project.With the age of the building some of the mill boards were beyond repair and each of the floors needed levelling up so the use of self levelling compound and a timber/ cement board solution also became a very expensive solution. We were asked if we could come up with a solution that was able to reduce costs and time and also to be able to achieve the required acoustic and fire requirements for this type of conversion project.Our initial thoughts on the project was to use timber ferrings, 100mm wide at 600mm centres, to lay our Lewis Deck system onto. This was reducing the number of ferrings by 50% (these were originally at 400mm centres) and it also removed 4 layers of timber/ cement board as well as the self levelling compound from the project. Following a meeting on site however, and after being able to fully talk to the design team and developer about what the Lewis Deck system can do we agreed that we would look at putting the ferring strips at 1400mm centres with the Lewis Deck being laid across at these centres. Rubber granulate acoustic strips would be installed on top of each of the timbers and mineral wool insulation would then be installed between. This would allow more material to be removed from the project but crucially still hit both the acoustic and fire requirements of the project.A test floor was commissioned, by the acoustic engineer, and built in August 2018 which passed all tests. You can see from the photos below the Lewis Deck laid at 1400mm centres for the middle section of the test with the 15mm thick rubber granulate acoustic strip laid on top of the timber ferrings. These timbers, due to the nature of the mill boards below, had to be installed individually to differing heights.The first full delivery of Lewis Deck arrived on site at the beginning of June 2019 following on from the steel strengthening works that were being carried out on site.The deck was quickly installed across the whole first floor in just a couple of days and the first screed pour was scheduled for the following week. The whole floor was poured using an anhydrite screed in just a few hours.The project continued on and the last main section of floor was poured on 19th December 2019, exactly 6 months after the first of the pours.This grade 2 listed mill building was a great project to work on. One that gave us a lot of challenges to overcome from the outset and one that helped overcome a number of issues that kept dropping up as the remedial works on the building progressed. We are delighted with the final result.Developer: Urban SplashFloor Installer: Trent Construction Services Ltd.

SMARTPLY PATTRESS PLUS, an innovative factory prepared oriented strand board (OSB), has greatly reduced the time spent on the latest big build project for contractor SD Plastering.

AliDeck has recently partnered with ISWUK and 8build to undertake a significant terrace decking project at 3 Sheldon Square, Paddington, London. This collaboration will showcase the innovative application of the AliDeck Senior board and Balcony Drainage System across multiple floors of the terrace deck, which overlooks a high-profile urban setting.

Located in Tower Hamlets, Gayton House and Sleaford House are managed by housing association Poplar HARCA. Following amendments to Building Regulations, which banned the use of combustible materials in external walls of high-rise buildings above 18m, StoTherm Mineral K was specified to replace the existing EWI system.BBA-certified, StoTherm Mineral K comprises mineral fibre insulation boards and the system is classified with an A2-s1, d0 reaction to fire in accordance with BS EN 13501-1.Working on behalf of Westminster Building Company, Square 1 Architectural Solutions was responsible for removing the existing EWI and installing the StoTherm Mineral K system onto four elevations on each 23-storey block. The non-combustible mineral fibre insulation boards were secured to the existing concrete substrate using adhesive and mechanical fixings, and without the need for additional expansion joints.A StoLevell Duo Plus reinforcing coat embedded with Sto-Glass Fibre Mesh was then applied to the face of the insulation boards. This was followed by the application of 1.5mm stippled StoSilco, a silicone resin render that provides high levels of water repellence to protect the walls from weathering.

A new build estate of bespoke modular houses, under construction as part of one of the UK’s most ambitious regeneration programmes, is benefitting from the outstanding thermal performance of Kingspan Kooltherm K110 Soffit Board.

Eurowall®+, Recticel’s innovative full-fill cavity wall PIR board, has been chosen for a new affordable housing development. With its advanced tongue and groove joint, it helped to achieve the project’s desired U-value whilst ensuring a ‘built as designed’ envelope.In total, 2000m2 of Eurowall®+ board was installed as part of a £3.3m new-build project in Bedmond Road, Abbots Langley – a large, picturesque village in Hertfordshire. On completion, the 17-home development on behalf of housing association, Thrive Homes, will introduce ‘good quality’ properties to the area. In order that the buildings achieved the regulatory U-value, the insulation needed to ensure a high-quality build whilst being simple to install. Eurowall®+ met both requirements comfortably.  Jarvis Contracting, in conjunction with architects, Avebury, was selected to deliver the scheme. It included the installation of 90mm-thick Eurowall®+ insulation, which earns its billing as Recitcel’s ‘flagship’ product due to its innovative composition and exceptional thermal performance. The boards have a tongue and groove joint on all four edges to ensure they lock tightly together. This inventive format helps to eliminate moisture ingress and possible heat loss through poor joints, whilst offering bricklayers a faster way to build. Once fitted together the boards created a thermally tight envelope, ensuring the fabric-first approach resulted in warm, efficient homes for the Bedmond Road project.  Eurowall®+ can achieve a 0.18 U-value with a 90mm-thick panel in a 100mm cavity. To reach the same thermal performance with mineral wool, for example, the project would require a much thicker insulation. Therefore, Eurowall®+ helps reduce a building’s footprint; a crucial characteristic where plot size is limited.  Indeed, the 10mm air gap, which is created by a 90mm Eurowall®+ PIR board achieving a U-value of 0.18 W/m2K in a traditional 100mm masonry cavity wall, helps speed-up installation times for a more cost-effective build in comparison with other rigid full-fill solutions.Simon Blackham, Technical Manager at Recticel Insulation explained:"Eurowall®+ benefits the installer, due to its slim composition facilitating a more rapid, effective installation, whilst its performance ensures regulation energy requirements are achieved. Such all-round capabilities made it ideal for the Bedmond Road project. It didn’t disappoint on either count."Strong and durable, Eurowall®+ will not degrade or deteriorate due to moisture. This means its thermal performance will be maintained for the long-term comfort and wellbeing of the future occupants of this fine-looking and much-welcome new housing development. About Eurowall®+:Eurowall® + is a premium, high performance full fill insulation board with precision cut tongue and groove joints on all four sides. This ensures that the boards lock tightly together minimising heat loss through thermal bridging. This unique joint offers increased protection against wind driven rain as well as improved windtightness. Eurowall® + is also designed with a 10mm cavity requirement in mind, so that space can be left for conventional bricklaying techniques.

Battle of Britain Memorial - The WingBauderThermofol PVC single ply waterproofing systemSynopsisThe client wanted the new visitor centre building to replicate the shape of the iconic spitfire wing and to be waterproofed with a roofing system that would be aesthetically pleasing due to its high visibility. A particularly challenging element of the installation was the amount of intricate detailing requirements due to the elliptical shape and 5⁰ pitch of the wing areas. The waterproofing system needed to incorporate insulation that would achieve a 0.16 U-value and the memorial site had to remain open throughout the works causing logistical challenges.Bauder Building BoardProject:Battle of Britain MemorialLocation:Capel-le-FerneRoof Area:700m²Specifier:Godden Allen LawnApproved Contractor:Byford Roofing ServicesThe specificationBauder’s anthracite coloured Thermofol single ply system was specified because it is high-quality, long lasting and with the addition of welded roof profiles gives the appearance of a standing seam metal roof.The result The system build-up included Bauder’s 160mm PIR Insulation for superior thermal performance and all deliveries were timed as not to conflict with vehicles moving in and out of the facility. Despite the challenges encountered the project was completed in time for its official opening by the Queen in March 2015.System installedBauder Thermofol PVC single ply waterproofing system1 Bauder THERMOFOL U15 FRA 1.5mm thick, reinforced PVC waterproofing membrane. Stated within BBA certificate 06/4354, the Thermofol PVC waterproofing membranes have a service life in excess of 35 years. 2 Bauder PIR MTissue-faced flat board insulation, benefitting from a zero ODP and a Green guide rating of ‘A’.3 BauderTEC KSD FBSA 2.5mm depth, self-adhesive air & vapour control layer with a mica finish.

A range of premium and high performance products from Kingspan Insulation has been installed on a stunning new beachfront home on the Isle of Wight, featured on Grand Designs. This includes Kingspan Kooltherm K8 Cavity Board, which was used to insulate the majority of the walls throughout the property, and Kingspan Kooltherm K7 Pitched Roof Board, which was were applied to the ground floor overhang. With thermal conductivities as low as 0.020 W/m.K, the products delivered the required thermal performance with a slim build-up, helping to maximise space within the rooms.

D1 Decking Solutions recently completed the remediation of Kensington Aldridge Academy’s terrace deck and balustrades, using the AliDeck Senior Ridged Board and AliRail Plate Fix systems. The transformation has created a fire-safe and futureproof environment.

AliDeck’s state-of-the-art aluminium balcony solutions are to play a pivotal role in setting new standards for modern living. AliDeck’s Ultra Decking Board and AliRail Plate Fix 0.74kN balustrade option will significantly enhance the balconies at the Seven Mills development with unparalleled safety, style, and functionality, embodying an innovative approach to balcony design.

In an ambitious 12-month building project, the property was stripped to its ground-floor walls with a first-floor being completely reconstructed as a spectacular rectangular wooden box, with raw Accoya boards used for external cladding & fine sawn boards for internal decoration. Around 8 cubic metres of Accoya was used for both the external and internal cladding, supplied by Accoya distributor James Latham. Taking just over a year to complete, the renovation project has created a five-bedroom and four bathroom home for the Treasurers and their two children, delivered on a budget of less than £175,000.

FOAMGLAS® READY BOARD T4+Architects: Pollard Thomas Edwards ArchitectsConstruction: 2010 - 2012Application: Façade: FOAMGLAS® Slab W+F, 150 mm thick, adhesive fixed;Metal Pitched Roof: FOAMGLAS® READY BOARD T4+, 200 mm thick, adhesive fixedCladding: KME, Tecu BronzeFor the renovation of the façade and the pitched metal roof, FOAMGLAS® was chosen for its resistance to water and for its excellent long-term thermal performance: combined with FOAMGLAS®, the metal roof and façade can last well over 200 years.The grade II listed 120 year old Granary building and the Malthouse are among the oldest buildings within the East London district of Barking and Dagenham. In 2009 the redevelopment master plan was prepared by Schmidt Hammer Lassen Architects. Design for the Granary and Malthouse was carried out by Pollard Thomas Edwards Architects whom certainly achieved the client’s key requirements for sustainability, and energy efficiency.Steve Drury, Rooff development director commented: "At an early stage FOAMGLAS® was specified for its environmental qualities and long term reliability. It is impervious to water and water-vapour and it actually provided an element of exterior weatherproofing as the building works progressed: the interior works could commence whist the metal façade was still being installed. FOAMGLAS® insulation, with its unique cladding fixing system, kept thermal bridging to a minimum; the resulting U-value performance exceeds Building Regulations by more than 25%.With time, the KME Tecu Bronze exterior will take on a natural patina. The metal exterior has a potential lifetime of well over 200 years, hence it’s very important to use the right insulation with a proven long term thermal performance.With FOAMGLAS® thermal ageing does not take place. It is the ideal insulation to be combined with roof and façade materials such as KME Tecu Bronze.For the pitched roof FOAMGLAS® READY BOARD T4+ was bonded and sealed to the timber board structure with PC®11 adhesive. Metal Plates type PC® SP 150/150 were inserted into the FOAMGLAS® READY BOARD. A 180 g/ m2 sanded bitumen membrane was torch applied onto the surface.

55 m2 of Grad Thermo Ash 120mm deck boards have been used to great effect by the architects in the modernisation of this semi-detached property for decking, horizontal and vertical cladding, and fencing.At the back of the building, the living space has been extended by the addition of a garden room, joined together by a deck which runs the length of the garden between the two buildings.  Both the main house and the garden room feature a wrap-around canopy and deck.At the front of the property, the extension and entrance porch have been clad in the same material.All of these elements have been seamlessly finished using our invisible-fix system, Grad, in Thermo Ash using the same width board throughout.  This lovely project really showcases Grad and its versatility. 

HLM, the architectural practice had a very high-end, designer lead project at Park Lane London, which required bespoke components mixed together with standard products forming a warrantied bathroom solution for the client. 15 types of different bespoke XPS shower trays were created for this project and used across the 460 rooms spread over 3 phases.240 bespoke XPS niches were installed and in 210 cases substructure sets were used to reach the required 100mm installation height thus allow for a straightforward replacement of old baths with showers without having to modify the existing pipework.In all bathrooms, wedi XPS building boards were used in 12.5mm thickness for walls and 10mm thickness for floors.RESULT: Thanks to the sub-contractor Milk Leisure, an Approved Partner of a leading manufacturer of XPS shower/bathroom systems, the client received a 100% waterproof bathroom with a 15 year manufacturer’s warranty on the whole installation. 

The JACKOBOARD range from BEWI is “ideal” for use as a tile backerboard on projects where increasingly popular underfloor heating systems are being installed, the company says.Made from extruded polystyrene foam (XPS), the construction boards are said to be inherently waterproof because the structure of the board does not allow water to penetrate. They are designed to be easy to work with and cut, as well as truly lightweight.They are finished on both sides with a special coating and reinforced fibreglass mesh, ready to be tiled, rendered or plastered. The boards are said to possess excellent thermal insulation properties, which give them enormous advantages over plasterboard or cement board. They are especially suitable for interior construction, the company says, especially in rooms subject to high moisture levels.According to BEWI, JACKOBOARD goes “beyond bathrooms” and can be used in any room of the house and as a backerboard for virtually any tiling project.The boards are suitable for quickly and effectively levelling uneven walls and floors, for partition walls, compensating for cracks in substrates and for creating substrates for laying tiles on non-adhesive surfaces.JACKOBOARD is also said to provide the best waterproof, insulated, tiling substrate for underfloor heating projects. Whether electric mats or hot water systems are being installed, BEWI says, JACKOBOARD – laid underneath the heating elements or pipework – will help to decrease warm-up times of the system by pushing the heat directly up to the tile layer. In this way, the heat generated by the system is used in the most efficient way, not just during the initial heat-up stage, but in general usage with the continued thermostat-controlled use of the heating system.As builders are forced to reduce the carbon footprint of their projects, the materials they choose to build with can provide a key to unlocking the thermal performance of a building. The XPS foam used on JACKOBOARD products reportedly achieves excellent insulation properties. It’s designed to help maximise the energy efficiency of walls and floors, improving the overall thermal performance of any property.www.bewi.com

This exciting project, situated close to a major wind farm, required a sheathing board with exceptional pull-over performance; and the need for unusual board sizes meant that waste was an issue, particularly in light of the architect’s BREEAM ‘Very Good’ rating ambitions.The Project: Hugh Baird Community and Higher Education Centre, LiverpoolProject Value: £8 millionMain Contractor: Wates Construction North WestSub-Contractor: Sound Interiors LimitedProduct: VersapanelSize: 1200 — 2800 — 12mmQuantity: 2,000m2About the ProjectAn £8 million, 2,600 square metre project, the new Hugh Baird Community and Higher Education Centre in Liverpool offers an innovative mix of facilities, not only for Hugh Baird’s students and apprentices but also to the local community, schools and businesses.The facility will incorporate a University Centre, a flexible performance and exhibition space, a public library and a Jobcentre Plus. A new Business Development Centre, providing professional training for local businesses, is also to be a core feature.Architects IBI Taylor Young have created a striking modern design, incorporating a semi-rotunda feature and a three-storey overhanging box structure.The ChallengeThere were two key challenges on this project for sub-contractors Sound Interiors Limited. Firstly, the unusual design called for non-standard panel sizes. This is becoming all too common as contemporary architecture moves increasingly toward the unique and, in some cases, the downright eccentric.Secondly, the five-storey structure is located in a windy area; so windy, in fact, that, less than a mile away, you can find the Port of Liverpool 10MW wind farm, capable of generating electricity for 5,500 homes. Where wind is a factor, the pull-over performance of any building boards used is critical, particularly during construction when wind can penetrate the structure and create areas of negative wind pressure.The SolutionSize is EverythingAs modern British architecture moves away from the conventional, the challenges for construction professionals like Sound Interiors increase. Whilst, in the past, construction has largely been a logistically focused endeavour — the ‘when’ and ‘where’ of it all — increasingly, the question that dominates the pre-construction phase of a project is ‘How?’The skill and experience of Sound Interiors came into play not only in applying their technical knowhow to the challenges of constructing an overhanging box and creating a curving rotunda from flat building boards, it also influenced their choice of materials.Said John Sheeran, Contracts Manager at Sound Interiors Limited, “We opted for Euroform’s Versapanel on this project — and numerous other projects — because it’s easy to work with and reliable. Plus we get exceptionally good technical support from the team at Euroform. For the Hugh Baird project, where lots of unusual sizes were required, the fact that Versapanel is available in a larger 1200 — 2800 — 12mm size meant we could dramatically reduce wastage. This material-conscious approach also helps us support IBI Taylor Young’s ambition of achieving a BREEAM rating of ‘Very Good’ for the building.”Under PressureIt’s no coincidence that four 125-metre Nordex N90, 2.5-MW turbines, capable of producing a total of 10MW of electricity, have been strategically located just a mile or so away. This is a windy area of Liverpool. Thankfully, Sound Interiors’ commitment to Versapanel also resolved this second challenge, reducing the effects of negative wind pressure during construction.John Taylor, Business Development Manager at Euroform, said, “Versapanel makes the ideal sheathing panel for challenging construction environments. For areas of high wind load, such as coastal regions, a board with effective wind-load and pull-over performance can be extremely important. Obviously, no two projects are alike, and we’re only too happy to work closely with professionals like Sound Interiors to ensure the best possible outcome.”ConclusionThis isn’t the first time that Sound Interiors, Euroform and Versapanel have come together to overcome adverse weather condition. At Gogarth School in Llandudno, freezing temperatures and driving rain presented a significant challenge. At Hugh Baird, it was strong winds. In both cases a desire to reduce waste was a key commitment of all parties involved. And in both cases, a successful outcome was enjoyed by all.

150 CheapsideBauder Hot Melt structural waterproofing systemSynopsis150 Cheapside is a new-build office development in the City of London, offering some 182,740 square foot of office space on eight floors. Overlooking St. Paul’s Cathedral, this landmark construction has recently gained an ‘Excellent’ BREEAM rating.Bauder Building BoardProject:              150 CheapsideLocation:           LondonRoof Area:         2000m2Investor:            St Martin’s Property InvestmentsArchitect:          Michael Auckett ArchitectsContractor: Knight AsphaltThe specificationThe client, St. Martins Property Investments, opted to use the Bauder extensive green roof finish, combined with Bauder’s Bakor waterproofing build up - a durable hot melt system installed at a comparatively low cost compared to traditional felt solutions.The resultWith both the waterproofing and the sedum blanket finish being sourced from one supplier, complete compatibility was guaranteed providing the client with an ‘immediate’ green roof finish and waterproofing build up with a life expectancy in line with that of the structure.System installedBauder Bakor 790-111 BauderPLANT E 42Torch-on root-resistant capping sheet green2 790-11 with reinforcement layerHot melt rubberised bitumen asphalt with a percentage of post-consumer recycled materials that infills and fully bonds to all minor deviations in the deck.3 DeckPrimed concrete.

AliDeck is extremely pleased to have such great feedback from first-time customer N.S Engineering, who recently completed work on the Macquarie Quay remediation project in Eastbourne, East Sussex, following a recommendation from a recent EWS1 survey that specified non-combustible materials should be used when renewing the balcony decking.

C.W.Sellors are building a brand new national gemstone centre in Carsington Water. The finished centre will be the home of British jewellery design and manufacturing.

With passenger growth at a five-year high, Heathrow Airport looked for new ways to make it easier and quicker for passengers to travel through the airport and board aircrafts quicker. dormakaba supplied and installed self-boarding gates, integrated with Heathrow’s Biometric system, as the ideal solution. Simon Wilcox, Heathrow Passenger Automation Programme Lead, recognised the growing number of passengers it handled every year and wanted an innovative way to make it easier and quicker for them to travel through the airport – without having to compromise on security. As such, the automation programme required implementing biometric gates that would bring facial recognition to each point of the departing passenger’s journey. The new technology would use facial recognition at check-in, bag drops, security lanes and boarding gates to create a seamless experience for passengers walking through the airport. When looking for the initial self-boarding gates, the team at London Heathrow Airport contacted dormakaba. After reviewing the requirements for the airport, dormakaba recommended and supplied its HSB-M03 Self Boarding Gates and PaxCheck Self Boarding Solution. dormakaba also provided its project management services, and the airport has taken out an on-going service contract for third and fourth line support. Andy Carter, Contracting Business Sales and Operations Director at dormakaba UK said “As part of their passenger journey, Heathrow required a bespoke and technically capable system to allow them to cope with the increasing passenger numbers whilst also providing a seamless passenger experience”. “The final project looks to have over 400 gates installed across the whole airport. Each one has dormakaba software on the gates, incorporating Heathrow’s biometric data, as well as a connection to the management server.” This challenge of complex integration was overcome by the close collaboration between dormakaba engineers and the project team with London Heathrow Airport’s team, and suppliers for third party products and systems. Currently, Terminals 2A, 2B and 5A have been completed, with Terminal’s 3, 4, 5B and 5C scheduled for completion by end 2020. Completed terminals now benefit from a market-leading, self-boarding solution that adheres to all the latest relevant security and build standards as well as third and fourth line support from dormakaba. Across these completed terminals, passengers present their boarding pass to a reader on the gate, which then scans and checks the pass with the airline’s Departure Control System (DCS) and either opens or remains closed depending on the response. For passengers departing on domestic flights, the gate also uses facial recognition technology to verify that the passenger boarding the aircraft either entered the airport through the front door or has been through a UK Border Force check since arriving on an international flight. Its installation being partnered with the airport’s chosen biometric provider Atkins, this system allows domestic passengers to mix with those transferring between international flights at Heathrow in the Common Departure Lounges, where they can enjoy all the benefits of the many dining and retail outlets, as well as the numerous lounges available. The self-boarding solution also includes a web-based administration programme, PaxCheck, that allows for management of the gates and sends reports of passengers and when they passed through – allowing for faster boarding, and fewer staff. This also means airport and airline management can have live stats on the numbers of passengers passing through the gates in any given period

This large-scale project featuring 224 bolt-on balconies involved the replacement of composite decking boards on timber joists with BalcaSmart Aluminium decking.We've seen a huge increase in the number of refurbishment projects since the updated Approved Document B came into force along with guidance from the government urging owners of pre-existing buildings to remove combustible materials from balconies if found.This luxury tower was completed in 2014 but with 25 stories, it was a project that came with many challenges.System UsedBalcaSmart Aluminium decking system with aluminium decking boards in RAL 7039 (Quartz Grey).Selected for its low-height build-up, the BalcaSmart Aluminium decking system for balconies was selected, with joists attaching directly to the existing steel balcony frame.Balconies are stacked. To ensure the finish from below was as seamless as that from above, the substructure was powder-coated in RAL 7040 (Window Grey) to match the balcony steels.The ChallengesPre balcony fabrication, our estimating and design team worked with Fletcher Crane architects to create detailed designs, which our team used to create a bespoke specification.As the development was completed in 2014, apartments were occupied, with residents present during refurb works.Furthermore, due to the glass facades and balustrades to the exterior, the goods for the job (including cut-to-length aluminium decking boards) were taken in through the interior of the building and installed as such by London-based Acacia Gardens from Hounslow.Location: ShoreditchCompleted: 2021Architect: Fletcher CraneClient: Private leaseholders

Borrisokane Community CollegeBauder Thermofol PVC single ply waterproofing systemSynopsisOriginally constructed in the 1970s on the site of former workhouses in County Tipperary, the Borrisokane Community College building needed to be demolished and replaced, having exceeded its serviceable life. The client wanted to bring a modern and refreshed appearance to what is a site of great historical significance and the new building’s roof played an integral role in achieving this; with the majority of the roof areas sloping inwards towards the open central courtyard area making them highly visible.Bauder Building BoardProject:Borrisokane Community CollegeLocation:BorrisokaneRoof Area:3,650m²Specifier:Healy & Partners Architects Main Contractor:JJ Rhatigan & Co.Approved Contractor:Priority Roofing & CladdingThe specificationRoof areas totalling over 3,000m2 were fitted with Bauder’s Thermofol single ply fleece backed membrane, which is lightweight, visually appealing and possesses a high tensile strength of ≥ 1100N/50 mm. The system build-up included 160 mm of Bauder’s Thermotech Glass Insulation for superior thermal performance, ensuring the roof achieved the required 0.19 U-Value, and PVC roof profiles were also installed as a cost effective way of replicating the appearance of a standing seam metal roof. Bauder supplied new rooflights to deliver high standards of illumination, insulation and ventilation, and smaller single storey roofs were waterproofed with its bituminous Bauderflex system.Products appliedBauder ThermofolA high quality single ply PVC system with a life expectancy in excess of 30 years.Bauder ThermotechAn efficient PIR insulation board with a coated glass tissue facing on both sidesThe result Despite the various design and logistical challenges encountered, all roofing works were completed to budget and in time for the start of the inaugural school term much to the delight of everyone involved in the project. System installedBauderThermofol PVC single ply waterproofing system1 Bauder Thermofol U15 FRA 1.5mm thick, reinforced PVC waterproofing membrane. Stated within BBA certificate 06/4354, the Thermofol PVC waterproofing membranes have a service life in excess of 35 years. 2 Bauder ThermotechAn efficient PIR insulation board with a coated glass tissue facing on both sides.3 BauderTEC KSD FBSA 2.5mm depth, self-adhesive air & vapour control layer with a mica finish.AdvocacyHealy & Partners Architects:“Bauder delivered a roofing solution of the highest quality, providing expert technical support throughout the project. Their single ply waterproofing system has undeniably helped in transforming the appearance of the college and most importantly given the client total confidence with regards to their roof’s long term future performance.”

This project involved the regeneration and refurbishment of a Grade II listed mill building located in Manchester and originally built in 1830.Steel windows were replaced with Aluprof MB-SLIMLINE window system with its slim sightlines and effective structural integrity the design intent was achieved and approved by the planning board. The window solution also included a number of arched windows that were provided to maintain the buildings appearance.Architect: ShedKM

Castlebar Government OfficesBauder Total Roof System (BTRS) and BauderThermofol PVC single ply waterproofing systemSynopsisThe roof area of this government office building was complex due to expansion joints, air conditioning units and intricate detailing requirements. Work hours had to be agreed with the client to keep disruption to other ongoing work at the site to a minimum and insulation upgrades were necessary to satisfy building regulations. The office also had to remain open throughout the works, causing some logistical challenges. All deliveries were timed so not to cause any disruption to visitors coming in and out of the facility.Bauder Building BoardProject:Castlebar Government OfficesLocation:Castlebar, Ireland​Roof Area:2,500m²Specifier:Office of Public Works​Approved Contractor:Deane Roofing & Cladding​The specificationBauder’s bituminous system, BTRS, was specified because it is durable, robust and can withstand permanently sited loads of up to 2000Kg/m². The system build-up included Bauder’s 100 mm Thermotech Glass insulation for superior thermal performance, ensuring the roof achieved the required 0.17 U-Value. Small linking roof areas were waterproofed using Bauder Thermofol PVC single ply system, which is long lasting, possessing high tensile strength of over 1100N, and allows for no physical penetrations of the roof.Products appliedBauder Total Roof SystemIntegrated bituminous waterproofing system with a life expectancy in excess of 40 years.Bauder Thermofol PVC1.5 mm single ply membrane can be guaranteed for up to 20 years depending on system type.System installedBauder Total Roof System (BTRS)1 Bauder K5KA heavy duty, torch-applied SBS elastomeric bitumen capping sheet, featuring a spunbond polyester reinforcement to allow the finished product to cope with structural movement without fracture. The mineral finish provides protection against UV degradation.2 Bauder ThermotechPIR insulation board with a coated glass tissue facing on both sides.3 BauderPIR FA-TEAn efficient PIR insulation board with aluminium foil facing on both sides. The top facing features a printed grid pattern to aid site cutting. It is lightweight and has zero ozone depletion potential.4 BauderTEC KSD FBSA self-adhesive SBS elastomeric bitumen air & vapour control layer, with a mica finish.Bauder Thermofol PVC single ply waterproofing system1 Bauder Thermofol U15 FRA 1.5mm thick, reinforced PVC waterproofing membrane. Stated within BBA certificate 06/4354, the Thermofol PVC waterproofing membranes have a service life in excess of 35 years. 2 Bauder PIR MTissue-faced flat board insulation, benefitting from a zero ODP and a Green guide rating of ‘A’.3 BauderTEC KSD FBSA technically advanced self-adhesive elastomeric bitumen air and vapour control layer with an aluminium foil facing for vapour impermeability.AdvocacyProject specifier, Tony Collins, Office of Public Works:“Bauder delivered a comprehensive roofing solution that utilised their top quality products and unrivalled technical support. Despite the design and logistical challenges encountered, the new roof system was delivered on time and to budget much to the delight of the client” 

Hydrostop AH-25 liquid roofing was chosen as a better alternative to built-up roofing for installation to a new build Surrey County Council office development. The Hydrostop AH-25 system was applied over a concrete substrate with a bituminous vapour control layer with Eurodeck liquid roofing board and cut to falls insulation.

The size and poorly insulated design of the Avon Fire & Rescue Service's existing building makes it uneconomically expensive to maintain and run. To address this, the building is being demolished in stages with a new fire station being built on a much smaller footprint. The energy performance of the building envelope was a key consideration. A target U-value of 0.23 W/m²·K was set for the walls of the building. To help achieve this Kingspan Kooltherm K15 Rainscreen Board was specified. This has allowed the Service to not only save lives, but also energy and money.

Fed up of renting in London, Joe and Lina decided to build their own on a tiny 38m² plot of land in East London. With a budget of just under £200k they set about delivering Joe’s innovative concept for a six half-floor house with floating concrete slab, designed to maximise the space into a 83m² home, all whilst being filmed by Channel 4’s Grand Designs. However, things soon went south…Within weeks of the project beginning in October 2015, rogue contractors had performed a disastrous basement excavation attempt contrary to the Structural Engineer’s instructions, leaving unsupported banks of earth falling in beneath the street and shutters bursting inwards under the weight of the concrete.This first attempt, described as “spectacularly shambolic” by Kevin McCloud, more than doubled Joe and Lina’s budget for the excavation from £48k to £100k, and caused months of delays in order to get the project back on track.Having already contacted Newton Waterproofing Systems to consult on the poor workmanship, Joe and Newton soon determined that if he were to save his home and get it out of the ground, he would need a specialist contractor to actively communicate, collaborate and listen to him as both the engineer and client.MJ Rooney Construction came on board as contractors in November 2015, and following discussions to determine exactly what was required, modelled the entire project in 4D to ensure that all potential difficulties were solved before work began.With the right lines of communication in place, work recommenced in late January 2016, with the first challenge being to make safe a 3.5 metre high bank of unsupported earth with sheet piles, before creating a new and waterproof structural shell of reinforced concrete.With the shell of the structure in place, Newton and MJ Rooney’s next challenge was a much more welcome one, as they created a bespoke waterproofing solution to accommodate Joe’s ingenious design for a suspended reinforced slab that acted as both a floor and a prop force against the lateral pressure from the basement walls.This entire slab rested on brackets designed by Joe and his structural engineer, insulating it from the external walls by ensuring minimal contact, and only making contact through insulated blocks with enough compressive strength to take the vertical loading. The design also created a cavity around the slab that can be fully insulated, allowing the slab to be used as a thermal mass inside the building without having to insulate the entire external envelope.Working closely with Joe, a solution was devised that enabled the continuity of the waterproofing behind the brackets without compromising the structural design.

Kylna Court’s terraces faced significant safety and design challenges, calling for a robust solution. This case study showcases the ongoing progress at Kylna Court, where AliDeck’s innovative and non-combustible Junior Ridged Board, alongside bespoke balcony components, plays a pivotal role in ensuring project success. By integrating cutting-edge products, the project not only addressed immediate issues but also ensured a cost-effective, futureproof solution, compliant with BS 8579:2020.

FOAMGLAS® Board FClient: Porsche GBDesign Architects: Axis 3 Design LtdMain Contractor: Talbot ConstructionConstruction: 2011Application: Below Ground Insulation - FOAMGLAS® Board FThis Porsche Centre opened in February 2012, featuring a 36-car showroom. Is one of the largest Porsche Centres in the UK and represents a significant investment in both, the Porsche business and the local area.The distinctive showroom features a customer specification lounge in which visitors can personalize their car, have a coffee in the bar or enjoy a display of the history of Porsche in the social hub.The workshop is equipped with 10 bays, plus a dedicated bay for a new MOT service and a Direct Dialogue facility for on-the-spot diagnosis, as well as a cosmetic repair service and tire fitting area.Axis 3 Design specified FOAMGLAS® FLOOR BOARD F for the loadbearing insulation to satisfy the target U-value and eliminate thermal bridging within the foundation detail.Due to the high loads associated within the workshop and showroom, FOAMGLAS® FLOOR BOARD F was the best solution for this application. It covers a total area of 2500 m2."We selected FOAMGLAS® for its inherent durability and high compressive strength," explains architect Kevin Conlan at Axis 3 Design, "This made it ideal to use as under slab and perimeter insulation. Its primary function is to act as insulation, but with the additional advantage of no risk of water absorption. This means its thermal performance is going to remain constant for the lifetime of the building."

South Lawns Hotel is an iconic hotel located on a Green Belt site. An additional 25 bedroom extension was constructed for this development, set on a brick plinth, clad in dark boarding, to emulate agricultural York boarding, with a low-profile aluminium roof. The design and materials proposed minimised its visual impact on views across the Forest landscape nearby and contrasted with the white render of the existing building.Cellecta’s DECKfon Batten 70 was specified by Boyle and Summers as they have been rigorously tested and are robust detail complaint for steel, concrete and timber separating floor applications. The battens consist of a layer of recycled, low resonance, open cell, flexible polyurethane foam bonded to an FSC/PEFC certified timber batten.Tuakana was awarded this 1,050m² contract for this development in Milford-on-sea.

The quality of Ravago Building Solution products has been recognised by the UK’s leading specialist building envelope contractor Prater, who utilised Ravatherm XPS X 300 SL and MK for Prime Development’s new luxury London hotel and apartment project. Set to open in 2022, the exclusive Belgravia development has been insulated with an impressive 2000m2 of high-performance Ravatherm XPS products.Launched in 2016, Ravatherm XPS 300 SL is Ravago’s next generation XPS thermal insulation for inverted flat roof applications. With a declared lambda of 0.030 or 0.031, depending on thickness and a coveted BRE Green Guide Rating A+, the shiplapped edged boards are the superior choice for exceptionally stable, energy efficient insulation. The Ravatherm XPS X MK filter/water-flow-reducing layer further improves thermal performance, by minimising heat loss and thus reducing the volume of insulation required.Chris Gimson, Commercial Director UK & Ireland, Ravago Building Solutions, said: “Prime Development have ensured that the prestigious new Peninsula Hotel uses only the very best products in its construction, right down to the insulation. It’s wonderful to know that Ravatherm XPS X insulation will take pride of place in such a spectacular flagship hotel overlooking Buckingham Palace Garden.”A spokesperson from Prime Development said: “As specialists in standard-setting premium development, all of our projects are completed to the highest specification. Ravago, having a 60-year legacy as market-leading manufacturers of insulation, fit our vision for the prestigious Peninsula London development perfectly.